tugas iv plan produksi finish

7/24/2019 Tugas IV Plan Produksi Finish

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TUGAS IV

PERENCANAAN PRODUKSI

PEMBANGUNAN KAPAL FIBERGLASS

KETINTING 7.0 METER

PERENCANAAN PRODUKSIPEMBANGUNAN KAPAL FIBERGLASS (FRP)

KETINTING 7.0 METER

1. Proses Produs! " T.Produs! #$ d!$u%&&%

'. F&s!!&s $&&%$&%

*. G&+,&r er-&

. Uru&% /eer-&&%

. &d2& Peer-&&%

3. Per4!u%$&% &+ Or&%$

7. D&s&r Per4!u%$&% M&er!&

5. Per4!u%$&% M&er!& Poo d&% M&er!& B&%u

6. Per4!u%$&% B!& Produs!

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PERENCANAAN PRODUKSI

PEMBANGUNAN KAPAL FIBERGLASS (FRP)KETINTING 7.0 METER

1. PROSES / TEKNOLOGI PRODUKSI

Te%oo$! Proses Produs! Pe+,&%$u%&% K&/& F!,re$&ss (FRP)

/&d& d&s&r%#& d&/& d!,&$! +e%-&d! !$& -e%!s /roses /eer-&&%

u&+& #&!u

Pe+,u&&% 8e&&%

Pe%8e&&%"/eer&% FRPPe%$$&,u%$&% o+/o%e% o%srus! (&+,u%$9 $e&d& d&%

,&%$u%&% &&s)

Pe%#ees&!% &4!r

Pembuatan Cetakan

Pe+,u&&% 8e&&% d!/eru&% u%u u-u&% +e%d&/&&%

,e%u o%srus! FRP #&%$ d!!%$!%&%. Ce&&% ,!s& d!,u& u%u/e+&&!&% ,eru&%$ &! (8e&&% /er+&%e%) d&% -u$& /e+&&!&%

er,&&s (8e&&% !d& /er+&%e%). Ce&&% /er+&%e% &&% e,!4

eo%o+!s -!& d!$u%&&% u%u /e+,u&&% &/& ,o& de%$&% -u+&4

,&%#& &$&r ,!& !%:es&s! /e+,u&&% 8e&&% ,!s& d!se,&r +er&&

e -u+&4 &/& #&%$ d!,u& &$&r 4&r$& &4!r &/& e,!4 o+/e!!;.

Sed&%$&% 8e&&% !d& /er+&%e% 4&%#& d!/&&! u%u &/& #&%$

d!,u& d&&+ -u+&4 er,&&s.

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G&+,&r 1. Ce&&% K&/& FRP

Se+e%&r& !u +eode 8e&&% d!,&$! +e%-&d! du&9 #&!u

Female mould( R&%$& B&%$u% Pos!!; )< #&!u 8e&&% r&%$&

,&%$u% #&%$ d&&+ /e%$er-&&%%#& +e%$$u%&&% ,&$!&%dalam cetakan se4!%$$& u! &/& #&%$ d!,u& +e%e+/e

/&d& ,&$!&% d&&+ d&r! 8e&&%%#&. Proses !%! +e%$4&s!&%

&+,u%$",&%$u%&% &&s &/& 4&s! 8e&&% &&% 4&us ,&$!&%

u&r%#&.

G&+,&r '. Ce&&% Fe+&e +oud ( r&%$& ,&%$u% /os!!; )

Male Mould (r&%$& ,&%$u% %e$&!;) )< #&!u 8e&&% r&%$&

,&%$u% #&%$ d&&+ /e%$er-&&%%#& +e%$$u%&&% ,&$!&% luar

cetakan(,!&s&%#& 8e&&% d!,u& ereu%$u/) se4!%$$& 4&s!

/e&/!s&% &&% 4&us ,&$!&% d&&+%#&. =& !%! -!& d!er&/&%

/&d& /e+,u&&% &+,u%$ &/& &&% +e%$4&s!&% /er+u&&%

&+,u%$ #&%$ &s&r.

G&+,&r * Proses M&e Moud /&d& !%dusr# /er&/&&%

Pencetakan/Pelayeran RP

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Proses /e%8e&&%"/eer&% &d&&4 de%$&% 8&r& +e%u&%$&%

8&+/ur&% res!% 8&!r s!&/ 8e& (res!%polyester"vinylester> &&!s9

&&u epoxy> /e%$er&s epoxy) e &&s e+,&r&% ser& /e%$u& #&%$

sud&4 d!&& d! &&s 8e&&%.e%!s?-e%!s e%! /e%8e&&%"/eer&% &d&&4 se,&$&! ,er!u

Hand lay-up d!8e& de%$&% &%$&% de%$&% 8&r& res!% 8&!r

d!u+ur! de%$&% u&s d&% d!e&% +er&& e ser& /e%$u&

#&%$ sud&4 d!&& d! 8e&&% de%$&% +e%$$u%&&%

/e%e&% roll

Sprayup!res!% d&% ser& &8& (d&&+ 4& !%! Chopped Strand

Mat"CSM) d!se+/ro&% de%$&% +e%$$u%&&% && 4ususse8&r& ,ers&+&&% e &&s 8e&&%.

Vacuum Infusion res!% d!sedo e d&&+ vacuum

bag(&%o%$ ed&/ ud&r&) #&%$ +e+,u%$us 8e&&% #&%$

sud&4 erd&/& ser& /e%$u& #&%$ d!&&.

G&+,&r . e%!s Proses Pe%8e&&% K&/& FRP

Pen""abun"an K#m$#nen K#n%truk%& Utama

Ko+/o%e% u&+& o%srus! &/& FRP #&%$ eru&+& &d&&4

&+,u%$ (hull)9 $e&d& (deck)9 ,&%$u%&% &&s

(deckhouse/superstructure) d&% se& (bulkhead). Pe%$$&,u%$&%

&%&r o+/o%e% erse,u d!&u&% de%$&% 8&r& #&%$ ,er,ed&?,ed&9

d!&%&r&%#& de%$&% 8&r& se,&$&! ,er!u

Pengikatan lem dan pelapisan FRP pada sambungan;!%!

,!&s&%#& u%u /e%$$&,u%$&% se& d&% &+,u%$.

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Pengikatan lem dan mekanis (baut dan sekrup); !%! u%u

/e%$$&,u%$&% &%&r& &+,u%$ d&% $e&d& ser& ,&%$u%&%

&&s.

Penyele%a&an Ak'&r

Tu-u&% d&r! /roses /e%#ees&!&% &4!r (fnishing) &d&&4 u%u

+e+,er!&% 4&s! /er+u&&% &/!s&% FRP ,&$!&% u&r #&%$primad&%

-u$& /e%$e8&&% (,&$!&% ,&2&4 &!r u%u 8& anti ouling) sesu&!

de%$&% e/eru&%. I%! d!&u&% u%u u-u&% +e+/er,&!! &/!s&%

FRP ,&$!&% u&r #&%$ ur&%$ se+/ur%& (/e%$4&us&%) d&% -u$&

/e+oes&% &$&r &/!s&% er!4& ,ers!4 d&% +e%$!&/.

G&+,&r . =&s! Proses Pe%8e&&% K&/&

FRP

De%$&% /er!+,&%$&% d!+e%s! d&r! &/& @,re$&ss (FRP)

Ke!%!%$ 7.0 + #&%$ d!re%8&%&&% d!,&%$u% !%! re&!; e8! d&%

seder4&%& +&& /&d& /roses /e+,&%$u%&% &/& @,re$&ss (FRP)

Ke!%!%$ 7.0 + !%! d!re%8&&%

a. +e%$$u%&&% +eode 8e&&%Female mould( angka

!angun "ositi #

b. e%! /e%8e&&%"/eer&% Hand lay-up

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(. ASILITAS GALANGAN DAN PERALATAN

F&s!!&s G&&%$&% #&%$ d!re%8&&% &&% d!sesu&!&% de%$&%

d!+e%s! &/& d&% e%oo$! /e+,&%$u%&% &/& #&%$ &&%

d!,&%$u%9 +e%$!%$& &/& @,re$&ss (FRP) Ke!%!%$ 7.0 + #&%$d!re%8&%&&% d!,&%$u% !%! re&!:e e8! d&% +e%$$u%&&% e%oo$!

#&%$ 8uu/ seder4&%& +&& ;&s!!&s $&&%$&% #&%$ 4&rus

d!/ers!&/&%/u% re&!;e !d& er&u ,es&r d&% o+/e9 &&% e&/!

+&s!4 4&rus sesu&! de%$&% e,uu4&% d&r! /roses /e+,&%$u%&%

&/& !%! ,&! d&r! s!s! e+/& +e+,&%$u% +&u/u% /er&&&% #&%$

d!/eru&%.

F&s!!&s d&&+ /ere%8&%&% /e+,&%$u%&% &/& !%! d!eo+/o&% +e%-&d! ' eo+/o #&!u

F&s!!&s G&&%$&%

Per&&&% Produs!

a%&l&ta% Galan"an

F&s!!&s $&&%$&% #&%$ d!+&sud &d&&4 se$&& ,e%u #&%$

,er4u,u%$&% de%$&% ;&s!!&s $&&%$&% se,&$&! e+/& /rodus!

&/&9 #&%$ se8&r& u+u+ 4&rus d!e%$&/! de%$&% ,e,er&/& 4&&%&r& &!%

$antor %alangan9 d!+&%& e+/& /us& d!o/er&s!&%%#& se$&&

#&%$ ,er&!&% de%$&% /roses /rodus! su&u &/&

%udang& #&%$ +eru/&&% e+/& /e%#!+/&%&% +&er!& d&%

,&r&%$ &!%%#& se/er! +es!% d&% /er&&&% &!%%#&9 se4!%$$&

se+u& ,&r&%$ ,!s& d!-&+!% e&+&%&%%#&9 &/&&$! +&er!& FRP

&d&&4 &e$or! ,&4&% !+!& #&%$ +ud&4 er,&&r se4!%$$&/e%#!+/&%&%%#& 4&rus d!sesu&!&% de%$&% s/es!@&s!%#&9

!engkel #&%$ +eru/&&% e+/& /rodus! &/& %&%!%#&9

u%u ,e%$e !%! ,!s& d!,u& er,u& seder4&%& +&u/u% #&%$

eruu/ se/er! ,e%$e /rodus! /&d& u+u+%#&.

%enset atau Sumber listrik &!%%#& (PLN)9 de%$&% uur&%

+e%#esu&!&% ,es&r ,e,&% !sr! #&%$ &&% d!$u%&&% d&&+

/roses /rodus!.

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'asilitas &!%%#& #&%$ s!;&%#& 8uu/ /e%!%$ se/er! &+&r

+&%d!"&+&r e8!9 d&/ur d&% +us4o&.

Peralatan Pr#)uk%&Per&&&% /rodus! &d&&4 /er&&&% #&%$ 4&rus &d&"d!/e%u4!

d&&+ /roses /e+,&%$u%&% &/& @,re$&ss (FRP) Ke!%!%$ 7.0 +

!%!9 d!+&%& /er&&&% #&%$ 4&rus d!/ers!&/&% d&/& d!,ed&&%

+e%-&d! ' 4& u&+& &%&r& &!%

Peralatan Utama9 &d&&4 se,u&4 /er&&&% #&%$ 4&rus &d&

d&&+ /roses /e+,&%$u%&% &/& !%!9 #&%$ +&%& /er&&&% !%!

d!sesu&!&% de%$&% +eode d&% /e+,&%$u%&% &/&%#&.K&re%& d&&+ /roses /e+,&%$u%&% &/& !%! +e%$$u%&&%

+eode 8e&&% Rangka angun Positif (Female mould)

d&% /roses /e%8e&&%%#&"/eer&%%#& +e%$$u%&&% Hand

lay-up +&& /er& &&% #&%$ d!/er$u%&&% d&&+ /roses

/e+,&%$u%&%%#& &d&&4 se,&$&! ,er!u

&. !lat ukur&d&&4 && #&%$ d!$u%&&% u%u +e%$uur ,er&

&&u :ou+e d&r! +&er!& se,eu+ d!8&+/ur &$&r o/os!s!8&+/ur&% FRP #&%$ d!4&s!&% sesu&! de%$&% :ou+e &&u

,er& #&%$ d!e&/&%9 se/er! res!%9 8&s9 $e8o&9 /o#

ure4&%e d&% &!%%#&

G&+,&r 3. e%!s && uur d&&+ /roses /e+,&%$u%&% &/& @,er$&ss

,. !lat pelapisan" #&!u /er&&&% #&%$ d!$u%&&% d&&+

/roses /e&/!s&% &+,u%$",&%$u%&% &&s%#&9 se/er! Brus4

6

Coro%$ P&s!

Ge&s Uur

T!+,&%$&% Ber&


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(u&s)9 Res!% roers (ro u&s) d&% Co+/&8!%$ Roer (roer

/e%e&%) #&%$ d!$u%&&% u%u /e%e&%&% d&&+ /roses

/e&/!s&% &$&r d!d&/&&% 4&s! #&%$ +&s!+& d&&+

/e&/!s&% ;r/ se!&/ &/!s&%%#&.

G&+,&r 7. A& /e&/!s&% &+,u%$ &/& @,er$&ss

8. !lat potong serat FRP" #&!u /er&&&% /oo%$ #&%$

d!$u%&&% d&&+ /roses /e+oo%$&% ser& FRP d&% +&er!&

/e%duu%$ &!%%#&.

G&+,&r 5. A& /oo%$ /roses /e+,&%$u%&% &/& @,er$&ss

d. !lat bantu assembly" #&!u /er&&&% #&%$ d!$u%&&%

d&&+ /roses &sse+,!%$ &/& @,er$&ss &%&r& &!% se/er!

+&s!%$ &/e (!so&s! &/e)9 s8r&/er (s8r&/)9 so; see ro2e*

4u++er94u++er &re9 u%8! /&s o+,!%&s!9 $er$&-! u9

7

Brus4

Res!% Roer

Co+/&8!%$Roer "Me& Roer

P!s&u

Cuer Poo%$

O,e%$

Gu%!%$

P&4&


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$er$&-! ,es!9 ee8r!8 dr! d&% se,&$&!%#&.

G&+,&r 6. A& ,&%u &sse+,# &+,u%$ &/& @,er$&ss

G&+,&r 6. Ee8r!8 D!s8 Gr!%d!%$ /e+oo%$ S4ee @,er$&ss d&% Ee8r!8

Dr! se,&$&! /eu,&%$ S4ee FRP

8

M&s!%$ &/e"!so&s!

S8r&/so; seero2e

Ee8r!8 dr!

T2!s"84u8

Cou%ers!%

M&& ,or


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+. GA,-AR KERA

D&& U&+& &/& @,re$&ss (FRP) Ke!%!%$ 7.0 +#&%$

d!re%8&%&&% d!,&%$u% &d&&4 se,&$&! ,er!u

P&%-&%$ Seuru4%#& 07.00 +

Le,&r Ter,es&r 00.60 +

T!%$$! L&+,u%$ 00.30 +

S&r& 00.'5 +

Mes!% 5 =P

Ke8e/&&% K%o

G&+,&r&% u+u+ &/& @,re$&ss (FRP) Ke!%!%$ 7.0 +#&%$

d!re%8&%&&% d!,&%$u% d&/& d!!4& /&d& $&+,&r re%8&%& u+u+

d&% $&+,&r o%srus! d!,&2&4 !%!.

G&+,&r 10. G&+,&r Re%8&%& U+u+ K&/& FRP Ke!%!%$

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G&+,&r 11. G&+,&r Ko%srus! K&/& FRP Ke!%!%$

. URUTAN PEKERAAN

Uru&% &&u &4&/&% /roses /e+,&%$u%&% se,u&4 &/& FRP

/eru d!&u&% u%u +e+/er+ud&4 d&&+ /e%$eo+/o&%

/eer-&&% se4!%$$& !de%!@&s! er4&d&/ e,uu4&% +&er!& d&%

/e%$$u%&&% &+ Or&%$ d&/& d!&u&% de%$&% +ud&4.

Re%8&%& uru&% &&u &4&/&% /roses /e+,&%$u%&% &/&

@,re$&ss (FRP) Ke!%!%$ 7.0 + d!+u&! d&r! /ere%8&%&&%9

/e+,u&&% 8e&&% s&+/&! de%$&% /roses /e+,&%$u%&% &/&%#&9

d!+&%& &4&/&% &4&/&%%#& d&/& d!!4& se,&$&! ,er!u

a# Persiapan $esignT&4&/&% !%! +e!/u! /ere%8&%&&% des&!% &/&9 /er4!u%$&%

o%srus! d&% ,&$!&% &/& &!%%#& s&+/&! d!4&s!&% se,u&4

$&+,&r &/& (L!%es P&%9 RU d&% $&+,&r er-& &!%%#&)

b# Pembuatan %etakan &apal

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T&4&/&% !%! +e!/u! /e+,u&% 8e&&% &/& d&r! +u&!

8e&&% &+,u%$9 8e&&% de s&+/&! de%$&% 8e&&%

o%srus!%#& se/er! ;r&+e9 $!der d&% &!%%#& -!& d!/eru&%.

Se+u& 8e&&% !%! d!,u& ,erd&s&r&% $&+,&r #&%$ e&4d!4&s!&% d&&+ &4&/ des!$%.

c# 'aap Pembuatan ody

P&d& &4&/&% /e+,u&&% ,od# !%! +e!/u! ,e,er&/& ,&$!&%

/eer-&&% #&%$ er+&su d&&+ /eer-&&% ,&$!&% ,od# &/&9

d!&%&r&%#&

aminasi ambung9 d!+&%& /&d& /roses &+!%&s!&+,u%%$ !%! d!&2&! de%&% /e&/!s&% ree&se &$e% ,&!

,eru/& A +&u/u% PA /&d& 8e&&% &+,u%$%#& &$&r

4&s! &+,u%$ #&%$ d!4&s!&% ,eu ,eu 4&us d&% ,&!9

d!s&+/!%$ u%u +e%-&$& &$&r /ee/&s&% &+,u%$ &/&

d&&+ 8e&&% !d& +e%$&&+! esu!&%. See&4 /roses

/e&/!s&% ree&se &$e% sees&! d!&%-u&% /roses

&+!%&s! &+,u%$9 #&%$ d!&2&! de%$&% /e+,er!&% $e

8o& #&%$ e&4 d!&+,&4&% /!$+e%"2&r%&. A/!&s! $e

8o& +e%$$u%&&% s/r $u% u%u +e%$4&s!&% 2&r%&

&+,u%$ #&%$ e,!4 +er&&. L&+!%&s! FRP sesu&! er

seue%8e d&u&% see&4 $e 8o& d!/&s!&% er!%$

/&d& se+u& /er+u&&%. L&+!%&s! !&/ &/!s FRP

d!us&4&&% ,er&%$su%$ se&!$us (2e !% 2e)9 %&+u%

-!& !d& d!+u%$!%&% &&% d!&u&% /&d& 4&r!

,er!u%#&. D&% &%$&4 er&4!r d&r! &4&/&% !%! &d&&4

/ee/&s&% $e&d& d&r! 8e&&%%#&.

'aap aminasi *eladak" t&4&/ &+!%&s! $e&d& !%! -u$&

+e+!!! /roses #&%$ s&+& de%$&% &+!%&s! &+,u%$ &/&

#&!u d!+u&! de%$&% /e&/!s&% $e 8o& de%$&% && s/r $u%.

D!&%-u&% de%$&% &+!%&s! FRP sesu&! ee,&&% #&%$

d!s#&r&&%. D&% &%$&4 er&4!r d&r! &4&/&% !%! &d&&4

/ee/&s&% $e&d& d&r! 8e&&%%#&.

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'aap Pemasangan Penguat" Sekat Sekat" Pondasi

Mesin dan Palka" &4&/ Pe+&s&%$&% /e%$u& &+,u%$

+e!/u! /e+&s&%$&% 2r&%$"/e!%&%$ &&s9 /e+,u-ur &&s9

$&d!%$9 se&?se&9 /o%d&s! +es!% d&% /&&4 &/&.

Pe+&s&%$&% /e!%&%$9 /e+,u-ur $&d!%$9 se&?se&9 /o%d&s!

+es!% d&% /&&4 d!+u&! d&r! /e+&s&%$&% Po#ure4&%e

de%$&% d!+e%s! #&%$ sesu&! de%$&% d!+e%s!%#&9 se&%-u%#&

d!&u&% /e&/!s&% FRP /&d& /o#ure4&%e sesu&! de%$&%

ee,&&% #&%$ d!+!%&. U%u /e+,u&&% se& u&+&%#&

se& +e!%&%$ d!$u%&&% +eode s&%d2!84 de%$&%

+e%$$u%&&% 8ore P#2ood de%$&% FRP

'aap Pemasangan antai *eladak" L&%&! $e&d&

d!/&s&%$ see&4 o%srus! 2r&%$ d&% $&d!%$ &+,u%$

&/& er/&s&%$9 &$&r /roses /e+&s&%$&%%#& -&u4 e,!4

+ud&4 d&% e@s!e%. Pe+&s&%$&% &%&! $e&d& d!&2&!

de%$&% se!%$ /#2ood /&d& /os!s! $e&d&9 d!&%-u&%

&+!%&s! /&d& s!s! ,&2&4 /#2ood9 /e%$!&&% /&d&

2r&%$ d&% &+!%&s! &/!s&% &&s &%&! $e&d&

'aap Penyambungan ambung dan *eladakT&4&//e%#&+,u%$&% &+,u%$ de%$&% $e&d& d!/&s&%$ see&4

o%srus! 2r&%$9 $&d!%$ &+,u%$ &/& d&% se& se& e&4

er/&s&%$9 &$&r /roses /e+&s&%$&%%#& -&u4 e,!4 +ud&4 d&%

e@s!e%. D!+&%& /roses%#& d!&2&! de%$&% /ee&&% $e&d&

/&d& &+,u%$9 e+ud!&% d!&%-u&% de%$&% /e%$!&&%

de%$&% r!:e s!s! o%srus! &+,u%$ de%$&% $e&d&. See&4

d!/&s!&% !&&% &+,u%$ d&% $e&d& ers&+,u%$ de%$&%

r&/& +&& d!&u&% &+!%&s! FRP /&d& s!s! u&r d&% d&&+

s&+,u%$&%. B&$!&% u&r s&+,u%$&% se&%-u%#& d!uu/

de%$&% /!/& PC #&%$ d!;u%$s!&% se,&$&! ;e%der &/&

d# 'aap +ut,tting/&n&%'&n"

P&d& &4&/ ou@!%$"@%!s4!%$ d&&+ /e+,&%$u%&% &/& FRP

!%! erd!r! &&s ,e,er&/& 4& #&%$ +e!/u! &%&r& &!%.

12


14/32

'aap pengecatan9 #&!u &4&/ /e%$e8&&% C& AF (&%!

;ou!%$) d&% /e%$e8&&% ,&$!&% &/& &!%%#& -!& d!/eru&%

er+&su /e%$e8&&% %&+& &/&%#&. Instalasi Permesinan9 #&!u &4&/ /e+&s&%$&% +es!%

/e%$$er& &/& 5 =P9 s4&; d&% /ro/eer%#& d&% se&!$us

!%&&s!%#& Peralatan *eladak9 #&!u &4&/ /e+&s&%$&% /er&&&%

$e&d& d! &/& se/er! bolder d&% cadiksemang (d!!r!

&%&% &+,u%$ &/&).

0. ADAL PEKERAAN

A$&r 2&u /e%#ees&!&% &/& FRP !%! sesu&! de%$&%

/ere%8&%&&% 2&u #&%$ e&4 d!e%u&%9 +&& /roses /eer-&&%%#&

4&rus d!re%8&%&&% de%$&% ,&! d!&%&r&%#& de%$&% &%$&4

+e+,u& s84edue ( -&d2& ) /roses /e+,&%$u%&% &/& FRP !%!

se!&/ &4&/%#&.

Ad&/u% re%8&%& -&d2& /eer-&&% &/& @,re$&ss (FRP)

Ke!%!%$ 7.0 + !%! d&/& d!!4& /&d& &,e d!,&2&4 !%!.

13


15/32

RENCANA ADAL PEKERAAN KAPAL RP KETINTING 2.3 ,

.o

/R!I!.Hari

) * + , - 0 1

)

*

+

,

-

0

)1

)

))

I Persiapan $esign

&. Des&!%" Per4!u%$&% 1

, Per4!u%$&% (G&+,&r) 1

II Pembuatan %etakan

&. Pe+,u&&% Ce&&% =u

,. Pe+,u&&% Ce&&% De8"Ge&d& '

8. Pe+,u&&% Ce&&% G&d!%$ (;r&+e) 1

d Pe+,u&&% Ce&&% Pe%u+/u ($!rder) 1

III Pembuatan ody

&. L&+!%&s! L&+,u%$ '

,. L&+!%&s! Ge&d& 1

8. L&+!%&s! Fr&+e d&% $!rder 1

d.Asse+,# Fr&+e d&% G!rder de%$&%u! &+,u%$ '

e. Asse+,# Pe%e$&r de%$&% Ge&d& 1

;. Pe+,u&&% Se& 1

$.Pe+,u&&% d&% Pe+&s&%$&% T&%$!?T&%$! 1

4. Pe+&s&%$&% Ge&d& '

!.Pe%#&+,u%$&% &+,u%$ de%$&% Te/!Ge&d& '

IV +ut,tting

&Pe%$e8&&% A&s &!r9 &%! Fou!%$ d&%Bod# &/& 1

, Pe+&s&%$&% Mes!% '

8. Pe+&s&%$&% Ser% u,e 1

d Pe+,u&&% d&% /e+&s&%$&% e+us! 1


16/32

e I%s&&s! /!/& ,&4&% ,&&r 1

; Pe+&s&%$&% Per&&&% T&+,& 1

4. PER5ITUNGAN A, ORANG 6O7

Ad&/u% o& e,uu4&% &+ Or&%$ /&d& /roses /eer-&&% /e+,&%$u%&% &/& @,re$&ss (FRP) Ke!%!%$

7.0 + /&d& se!&/ &4&/ /eer-&&% !%! d&/& &d&&4 se,&$&! ,er!u

.

o

/R!I!.ama

Hari

0umla'enaga

&er1a

0umla 0amPerari

'otal 0am+rang

I Persiapan $esign &. Des&!%" Per4!u%$&% 1 ' 5 13

, Per4!u%$&% (G&+,&r) 1 ' 5 13

T#tal am Oran" $a)a Ta'a$ &n& ! +(

II Pembuatan %etakan

&. Pe+,u&&% Ce&&% =u * 5 63

,. Pe+,u&&% Ce&&% De8"Ge&d& ' ' 5 *'

8. Pe+,u&&% Ce&&% G&d!%$ (;r&+e) 1 1 5 5

d Pe+,u&&% Ce&&% Pe%u+/u ($!rder) 1 1 5 5

T#tal am Oran" $a)a Ta'a$ &n& ! 1

III Pembuatan ody

&. L&+!%&s! L&+,u%$ ' ' 5 *'

,. L&+!%&s! Ge&d& 1 1 5 5

8. L&+!%&s! Fr&+e d&% $!rder 1 ' 5 13

d.Asse+,# Fr&+e d&% G!rder de%$&% u!&+,u%$ '

' 5 *'

e. Asse+,# Pe%e$&r de%$&% Ge&d& 1 ' 5 13

;. Pe+,u&&% Se& 1 1 5 5

$.Pe+,u&&% d&% Pe+&s&%$&% T&%$!?T&%$! 1

1 5 5

4. Pe+&s&%$&% Ge&d& ' ' 5 *'

1


17/32

!.Pe%#&+,u%$&% &+,u%$ de%$&% Te/!Ge&d& '

' 5 *'


IV +ut,tting

&Pe%$e8&&% A&s &!r9 &%! Fou!%$ d&% Bod#&/& 1

1 5 5

, Pe+&s&%$&% Mes!% ' ' 5 *'

8. Pe+&s&%$&% Ser% u,e 1 1 5 5

d Pe+,u&&% d&% /e+&s&%$&% e+ud! 1 ' 5 13e I%s&&s! /!/& ,&4&% ,&&r 1 1 5 5

; Pe+&s&%$&% Per&&&% T&+,& 1 1 5 5


T#tal )ar& I* II* III )an I9 a)ala' 3

D&r! d&& &,e d!&&s +&& d&/& d!!4& ,&42& &+ Or&%$ (O) To& u%u +e%#ees&!&% /eer-&% /&d&

/roses /eer-&&% /e+,&%$u%&% &/& @,re$&ss (FRP) Ke!%!%$ 7.0 + &d&&4 se,es&r 223 0am +rang

(0+)#

2


18/32

2. DASAR PER5ITUNGAN ,ATERIAL POKOK

U%u +e%$e&4u! ,er&/& e,uu4&% +&er!& /oo #&%$ &&%

d!$u%&&% d&&+ /e+,&%$u%&% &/& @,re$&ss (FRP) Ke!%!%$ 7.0 +

ere,!4 d&4uu d!&u&% /er4!u%$&% /er4!u%$&% ,&$!&% &/& #&%$+e!/u!

Peritungan aminasi ambung d!+&%& d!d&&+%#& ,er!s!

/er4!u%$&% Speed lengtht ratio& !ottom shell 2eight& Side shell

2eight dan $eel shell 2eight

Peritungan Struktur $alam ambung d!+&%& d!d&&+%#&

,er!s! /er4!u%$&% Sti3ener spacing& 4ransverse raming&

!ottom girder& Se&9 Ber& d&% Te,& De89 Moduus Deck

!eam

Per'&tun"an Lam&na%& Lambun"

D&&+ &+!%&s! &+,u%$ #&%$ d!re%8&%&&% !d& er+&su $e 8o&9

&re%& /e&/!s&% $e 8o& !d& +e+/e%$&ru4! /er4!u%$&% eu&&%

o%srus! &/&.

T&,e 1 5eights o hull laminate or motor crat

Su+,er. 6 ( 6loyd7s egister o shipping#

Speed lengtt ratio


19/32

U%u +e%$4!u%$ o+/o%e%?o+/o%e% &+!%&s! &+!%&s!

&+,u%$9/&d& rues LR d!/eru&% /er4!u%$&% speed length ratio

Lwl

Vs

D!+&%& s e8e/&&% d!%&s (%o) K%o

L2 /&-&%$ $&r!s &!r (+) 07.00 +

Speed length ratio 195565ottom sell 4eigtBer& ,oo+ s4eL (3 +) '30 $"+ 2

L (5 +) *100 $"+ 2

!ottom shell 2eight '30 > 68

)26503100()67(

'57 $"+2

Side sell 4eigtBer& s!de s4eL (3 +) '10 $"+ 2

L (5 +) *00 $"+ 2

Side shell 2eight '10 >68

)21503500()67(

'5'$"+ 2

u+&4" 8o%e% /eer&% d!,u& se/er! o+/os!s! &,e ,er!u

T&,e '. Peer&% bottomd&% side shell dibuat sama

N# ottom dan side1 top gel coat

' +& *0 $"+ 2

* R 300 $"+ 2

+& *0 $"+ 2

R 300 $"+ 2

3 +& *0 $"+ 2

7 R 300 $"+ 2

5 +& *00 $"+ 2

o&

(:33 "/m2

ottom sell 4eigt

!ottom shell 2eightd&r! oo+ * &,e .1 d!&+,&4 de%$&% 0

d!/er&4&%&% se/&% -&%$ &/&9 s&+/&! d! $&r!s 84!%e"10 ++ d! &&s

1


20/32

$&r!s &!r. 6ebar +!%!+&Boo+ s4e 2e!$4 ee ' L > *00

++ 7 ++

&eel sell 4eigt$eel shell 2eightd! d&/&&% d&r! bottom shell 2eight ('5'$"+ 2 )

#&%$ d!&+,&4&% 0 9 se4!%$$& d!d&/& $eel shell 2eight '5'

> (0 '5') '*79 $"+2

u+&4" 8o%e% /eer&% d!,u& se/er! o+/os!s! &,e ,er!u

T&,e *. Peer&% keelNo keel

1 top gel coat

' +& *0 $"+ 2

* R 300 $"+ 2

+& *0 $"+ 2

R 300 $"+ 2

3 +& *0 $"+ 2

7 R 300 $"+ 2

5 +& *00 $"+ 2

6 R 300 $"+ 2

10 +& *00 $"+ 2

11 +& *00 $"+ 2

o&

+03 "/m2

Struktur Lambun"

Sti5ener spacing

&r& &%&r /e%e$&r &&u $&d!%$ d!d&/&&% d&r! ru+us *0 > L ++

(LR9 section..1)

Se4!%$$& d!d&/& -&r& &%&r $&d!%$ se,es&r *5 ++

'rans6erse framing

Pers#&r&&% d&r! ;r&+e +e!%&%$ d&% 2r&%$ sesu&! de%$&% &,e

d!,&2&4

T&,e . 4ransverse raming or motor& sailing and auxiliary crat

2


21/32

Su+,er. 6 (6loyd7s egister o shipping#

Moduus u%u sti3ener spacing9 *6 ++ 50 3cm

ottom girder

Pers#&r&&% u%u ,oo+ o%$!ud!%& sesu&! de%$&% &,e d!,&2&4

T&,e 6ongitudinal raming or motor& sailing and auxiliary crat


Moduus u%u sti3ener spacing9 *6 ++ 603

cm

Sekat

Se& /e%duu%$ &+,u%$ d!s#&r&&% sesu&! de%$&% $&d!%$ ,es&r

/&d& LR ? 3.*. +oduus%#& d! /eroe4 d&r!

T&,e 3. 5eb rame or motor& sailing and auxiliary crat

3


22/32

Moduus u%u /&%-&%$ &/& 3 + 1' 3cm

Moduus u%u /&%-&%$ &/& 5 + '0 3cm (d!&+,! s&+&

de%$&% 5 +)

-erat )an tebal )eck

Pers#&r&&% u%u $e&d& de%$&% single skin construction

,erd&s&r&% /&d&

T&,e. 7 8pper deck laminates 2eight in motor& sailing and auxiliary

crat


Moduus 9eck weightdiambil sama dengan panjang kapal 8 m = 1950 3cm

Tabel 8 Pelayean geladak

!" side

1 top gel coat

2 ma#300g$m 2

3 %& 600 g$m 2

4


23/32

4 ma# 300 g$m 2

5 %& 600 g$m 2

6 ma# 300 g$m 2

#"#al 2200 g$m 2

D&r! /er4!u%$&% d!&&s +&& e,uu4&% +&er!& /oo #&%$ &&%

d!$u%&&% d&&+ /e+,&%$u%&% &/& @,re$&ss (FRP) Ke!%!%$ 7.0 +

d&/& d!&u&s! se,&$&! ,er!u

uasan ambung &apal

uasan bottom (7S!)d!4!u%$ de%$&% ;or+u& ru+us s,,.

A H(' d) > B L// C,

d!+&%& d dr&u$4 +&B Bre&d4 M&

C, 0.60 ;or B!$ T&%er

0.5 ;or Bu C&rr!er

0.70 J 0.7 ;or Dr# C&r$o L!%es

D&r! s!%! d!d&/& u&s&% ,oo+ (SA) d!d&/& se,es&r

A (('0.'5) > 0.6) 7 0.7 +'

2*44 m(uasan 'op Sided!4!u%$ de%$&% ;or+u& ru+us s,,.

A ' = ( LOA > 0. B)

d!+&%& = =e!$4 o; o/ s!de ( De/ J Dr&u$4) > T!%$$!

Bu2&r

0.3 + J 0.'5 + > 0.0 0.*7 +

&d! u&s o/ s!de A ' 0.*7 (7 > 0. 0.6)

0.01+ m(

uasan $eckd!4!u%$ de%$&% ;or+u& ru+us s,,.

A L B A2

d!+&%& A2 u%u de8 d!&+,! 0.5

A 7 + 0.6 + 0.5 0*3 m(

Penguat dan Sti5ener &apal

5


24/32

Pe%$u& d&% S!e%er d!&+,! 0 d&r! u&s&% &+,u%$ &/&%#&9

se4!%$$& d!d&/& u&s&%

o Lu&s&% L&+,u%$ (7.33 +' > .1* +' > .0 +') 159'1*

+'o Lu&s&% Pe%$u& d&% S!e%er 0 159'1* +' 79'5'

+'

6


25/32

8. PER5ITUNGAN KE-UTU5AN ,ATERIAL POKOK DAN ,ATERIAL

-ANTU

Ke,uu4&% +&er!& /&d& /e+,&%$u%&% /e+,&%$u%&% &/&@,re$&ss (FRP) Ke!%!%$ 7.0 + d&/& d!eo+/o&% +e%-&d!

,e,er&/& eo+/o &%&r& &!%

Material pokok pembangunan kapal FRP

Meer!& u&+& /e+,&%$u%&% &/& @,re$&ss (FRP) Ke!%!%$

7.0 + !%! se8&r& u+u+ erd!r! d&r! C4o//ed Sr&%d M& *009

o:e% Ro:!%$ 3009 Po#eser Res!%9 C&&!s9 Ge8o& d&% T&

Po2der. D&r! 4&s! /e%$&+&&% d!/eroe4 d&& /e%$$u%&&%+&er!& #&%$ $u%&&% se/er! &,e ,er!u

T&,e .37 D&& +&er!& /oo /e+,&%$u%&% &/& @,re$&ss

Ke!%!%$ 7.0

N# en&% ,ater&al umla

'

Sat

1. C4o//ed Sr&%d M& *00"*0 '6.3 K$

'. o:e% Ro:!%$ 300 *59'7 K$*. Po#eser Res!% 5963 K$. C&&!s ' K$. Ge8o& K$3. T& Po2der '0 K$

T&,e d!&&s d!&+,! d&r! /er4!u%$&% e,uu4&% +&er!& /oo

&/& @,re$&ss Ke!%!%$ 7.0 + #&%$ se/er! erer& d! &,e ,er!u

!%!

T&,e 6 To& e,uu4&% +&er!& /oo /e+,&%$u%&% /e+,&%$u%&%

&/& @,re$&ss (FRP) Ke!%!%$ 7.0 +

Lua%umla' -erat

6,(7 La$&% K" ,att R Re%&nKatal&%

-#tt#

m 7933 * 09* 590* 93* 0911* 7933 1 09* '9'65 1931 090*'

7


26/32

7933 * 093

1*975

5 1*976 09'73

T#$

%&)e 91* * 09*

9755

3 90 09051

91* 1 09*193*

6 1913 090'*

91* * 093

696'*

696' 09165

Keel '9'65 1 09*09356

095 09010

'9'65 * 09391*3

91 0905*

Dek 90 * 09* 9*3 *915 0903

90 ' 093 3905 390 091'1

St&;ener 79'5' * 09*

39335 96 0906'

79'5' 1 093

9*71

1' 9*7 09057

T#tal(:*04

04+ +8*(2 08*:4 1*18

Material pelengkap pembangunan kapal FRP

Meer!& /ee%$&/ /e+,&%$u%&% &/& @,re$&ss (FRP)

Ke!%!%$ 7.0 +!%! se8&r& u+u+ erd!r! d&r! A88eer&or9 P!$+e%

(/e2&r%&)9 Aeros!9 M!rror G&ss9 S#re%e Mo%o+er9 A8eo%e9 PA9

C& F!%!s49 C& A%! Fou!%$9 T4!%%er. D&r! 4&s! /e%$&+&&%

d!/eroe4 d&& /e%$$u%&&% +&er!& #&%$ $u%&&% se/er! &,e

,er!u

T&,e .37 D&& +&er!& /ee%$&/ /e+,&%$u%&% &/& @,re$&ss

Ke!%!%$ 7.0


'

Sat

1. A88eer&or 09' K$

8


27/32

'. P!$+e% 1 K$*. Aeros! ' K$. M!rror G&ss * K$. A8eo%e 09' K$3. PA 1 K$7. C& F!%!s4 * L5. C& A%! Fou!%$ ' L6. T4!%%er ' L

Material konsumabel pembangunan kapal FRP

Meer!& o%su+&,e /e+,&%$u%&% &/& @,re$&ss (FRP)

Ke!%!%$ 7.0 +se8&r& u+u+ erd!r! d&r! ro ,uu ,es&r9 ro ,uu

e8!. ro e8!9 u&s9 !+,&9 +&& $er!%d& &s&r9 +&& $er!%d&

/oo%$. D&r! 4&s! /e%$&+&&% d!/eroe4 d&& /e%$$u%&&%

+&er!& #&%$ $u%&&% se/er! &,e ,er!u

T&,e .37 D&& +&er!& o%su+&,e /e+,&%$u%&% &/& @,re$&ss

Ke!%!%$ 7.0


'

Sat

1. Ro Buu Bes&r B!-!'. Ro Buu Ke8! 1 B!-!*. Ku&s B!-!. T!+,& B!-!. M&& Ger!%d& K&s&r 3 B!-!3. M&& Ger!%d& Poo%$ * B!-!

Material out,tting pembangunan kapal FRP

Meer!& ou@!%$ /e+,&%$u%&% &/& @,re$&ss (FRP) Ke!%!%$

7.0 + !%! se8&r& u+u+ erd!r! d&r! +&er!& !%s&&s! +es!%9

e+ud! d&% 8&d! !r! &%&%. D&r! 4&s! /e%$&+&&% d!/eroe4

d&& /e%$$u%&&% +&er!& #&%$ $u%&&% se/er! &,e ,er!u

T&,e .37 D&& +&er!& ou@!%$ /e+,&%$u%&% &/& @,re$&ss

Ke!%!%$ 7.0

N# en&% ,ater&al umla Sat

9


28/32

'1. Mes!% > S4&; > Pro/eer 1 U%!'. Ke+ud! +&%u& 1 U%!*. C&d! !r!"&%&% 1 Se. T&! T&+,& 1 Se

:. PER5ITUNGAN -IA


29/32

II.b

,ater&al Pelen"ka$

1. A88eer&or 09' L 100.000 '0.000900'. P!$+e% 1 L 60.000 60.000900

*. Aeros! ' K$ ''.000 .000900. M!rror G&ss * K&e%$

5.000 '.000900

. A8eo%e 09' L '00.000 0.0009003. PA 1 L 100.000 100.0009007. C& F!%!s4 * L 5.0000 '.0009005. C& A%! Fou!%$ ' L 110.000 ''0.0009006. T4!%%er ' L ''.000 .000900

II.c

,ater&al K#n%umabel

1. Ro Buu Bes&r B!-! 1'.00 3'.00900'. Ro Buu Ke8! 1 B!-! 5.00 1'7.00900*. Ku&s B!-! .00 '7.00900. T!+,& B!-! 7.000 '5.000900. M&& Ger!%d& K&s&r 3 B!-! 6.000 .0009003. M&& Ger!%d& Poo%$ * B!-! '.000 7.000900

III.)

mater&al #ut=tt&n"

1. Mes!% > S4&; >Pro/eer

1 U%! .000.000 .000.000900

'. Ke+ud! +&%u& 1 U%! *00.000 *00.000900*. C&d! !r!"&%&% 1 Se 0.000 0.000900. T&! T&+,& 1 Se 100.000 100.000900

T#tal ! 10.0+.3:3*33

D&r! &,e d!&&s d!e&4u! ,&42& ,!& /rodus! &%$su%$ d&r!

/e+,&%$u%&% &/& @,re$&ss (FRP) -e%!s Ke!%!%$ de%$&% /&%-&%$ 7.0 +9

d&r! +u&! /roses /ere%8&%&&% (des!$%)9 /e+,u&&% 8e&&% s&+/&!

de%$&% /roses /e+,&%$u%&% &/&%#& se%d!r! +e+eru&% ,!& se,es&r

R$. 10.0+.3:3*33( L!+& Be&s u& E+/& R&us L!+& Puu4 T!$& R!,u

Se+,!&% Ru/!&4).

11


30/32

N# en&% ,ater&al umla'

Sat T#tal 6R$.7

I &+ Or&%$

1. Pers!&/&% des!$% *' O '.000 500.000900

'. Pe+,u&&% 8e&&% 1 O 1'.000 1.7'5.000900

*. Pe+,u&&% ,od# 15 O 1'.000 '.'05.000900

. Ou@!%$ 50 O 1'.000 630.000900

II.& M&er!& Poo?

1. C4o//ed Sr&%d M&

*00"*0

'69

3

K$ '*.000 376.550900

'. o:e% Ro:!%$ 300 *59'7

K$ '.000 63.70900

*. Po#eser Res!% 5963

K$ '3.000 1.*'.630900

. C&&!s ' K$ 0.000 100.000900

. Ge8o& K$ '.000 1'.000900

3. T& Po2der '0 K$ *.000 30.000900

II., M&er!& Pee%$&/?

1. A88eer&or 09' L 100.000 '0.000900

'. P!$+e% 1 L 60.000 60.000900

*. Aeros! ' K$ ''.000 .000900

. M!rror G&ss * K&e%$

5.000 '.000900

. A8eo%e 09' L '00.000 0.000

9003. PA 1 L 100.000 100.0009

00

7. C& F!%!s4 * L 50.000 '.000900

5. C& A%! Fou!%$ ' L 110.000 ''0.000900

6. T4!%%er ' L ''.000 .000900

II.8 M&er!& Ko%su+&,e?

1. Ro Buu Bes&r B!-! 1'.00 3'.00900

12


31/32

'. Ro Buu Ke8! 1 B!-! 5.00 1'7.00900

*. Ku&s B!-! .00 '7.00900

. T!+,& B!-! 7.000 '5.000

900. M&& Ger!%d& K&s&r 3 B!-! 6.000 .000

900

3. M&& Ger!%d& Poo%$ * B!-! '.000 7.000900

III.d

+&er!& ou@!%$?

1. Mes!% > S4&; >Pro/eer

1 U%! .000.000

.000.000900

'. Ke+ud! +&%u& 1 U%! *00.000 *00.000900

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