=-SAP MATA AJARAN 2013 DAN KAITANNYA DENGAN KRITERIA KOMPETENSIKode Mata Ajaran : ENCH600025, ENBP600015, ENCH610025 Tujuan Pembelajaran:

Mahasiswa mampu menggunakan pengetahuan yang didapat dari beberapa mata ajaran sebelumnya untuk diaplikasikan pada perancangan pabrik kimia secara lengkap yang meliputi: perancangan proses IBL dan estimasi struktur penunjangnya OBL untuk perancangan pabrikserta evaluasi tekno-ekonomi.

Mahasiswa mampu menggunakan chemical process simulator Mahasiswa memiliki kemampuan pemecahan masalah dan bekerja dalam tim.

Nama Mata Ajaran : Perancangan PabrikSKS : 3-4Prasyarat : Neraca Massa dan Energi, Mekanika Fluida, Perpindahan Massa, Perpindahan Kalor, Teknik Reaksi Kimia, Perancangan Alat ProsesSemester : 7Revisi terakhir : Agustus 2013Dosen :

1. Prof. Dr. Ir. Widodo W. Purwanto, DEA (WD)2. Dr.rer.nat. Ir. YuswanMuharam, MT (YM)3. Dr. Ir. Misri Gozan, MTech (MG)4. Guest Lectures

Asisten :1. Ajeng Nurcahyani2. Yoga Wienda3. Pijar Religia4. Farah Fauzia5. Merissa BestariBuku Ajar :

1. Seider W.D., Seader J.D., Lewin D.R., 2004, Product and Process Design Principles. Synthesis, Analysis and Evaluation, Wiley and Sons Inc. (SSL)2. Turton, R., R.C. Bailie, W.B. Whiting and J.A.Shaeiwitz, 1998, Anaysis, Synthesis, and Design of Chemical Processes, Prentice-Hall (TBW)3. Peter, M.S. and K.D. Timmerhaus, 1991, Plant Design and Economic for Chemical Engineering 4th edition, McGraw Hill. (P&T)4. Biegler L.T, I.E. Grossmann and A.W. Westerberg, 1997, Systematic Methods for Chemical Process Design, Prentice Hall.(BGW)5. Branan, C., 1998, Rule of Thumb for Chemical Engineers : A manual of quick,accurate solutions to everyday process engineering problems 2nd edition,

Gulf Publishing, Co. (BC)6. Douglas, J.M., 1998, Conceptual Design of Chemical Processes, McGraw Hill. (DJM)7. Kirk-Othmer, 1991, Enyclopedia of Chemical Technology, 3rd edition, McGraw Hill. (KO).8. Walas, Stanley M. 1990, Chemical Process Equipment : Selection and Design, Buther Worths. (WSM).9. CHEMCAD Manual, HEATEXSET Manual, HYSYS Manual, Super-pro Designer Manual, Uni-sys Manual10. Ullmann’s Chemical Industry Handbook11. Perry’s chemical Handbook12. Birgit Kamm, Patrick R. Grubber, Michael Kamm, Wiley-VCH, Swiss 2005, Biorefineries – Industrial Processes and Products

Kegiatan Pembelajaran

Tentative Sche-dule

Pokok Bahasan &Sub Pokok Bahasan

(Staf Pengajar)

Tujuan Instruksional Umum dan/atau Sasaran Pembelajaran

(Nomor dalam kurung menunjukkan kaitan dengan Kriteria Kompetensi)

KegiatanPembelajaran

Media Instruksio

nal

Tugas Evaluasi

3 Sept 1.Set-up Group, Open-ended plant problem2. The Design Report3. Introduction to Plant Design Process design development General design considerations

(ALL)

Mahasiswa mampu memahami konsep perancangan pabrik kimia [2,4,5,11]

Pembentukan Group Kuliah Diskusi

- LCD- Papan Tulis

- Project DesignTopics- Ch.1-Ch.3 (P&T, CM)- Part 1 (SSL)

5 Sept Essential Flow Diagrams BFD, PFD and P&ID Structure of Process flow Diagram Equipment description and standard

notation(WD & MG)

Mahasiswa mampu memahami berbagai jenis diagram untuk menganalisis proses kimia dan desain pabrik [1,2,4,5,7,11,13,14]

Kuliah Diskusi

- OHP- Papan Tulis

- Ch.1 (TBW)- Ch 3, Ch4 (SSL)

Assignment IFlowsheeting

10 Sept Technical Analysis of Chemical Processes Understanding process conditions Heuristic for process design PFD analysis Interaction process design and control

(WD)

Mahasiswa mampu menganalisis struktur aliran proses dan kondisi operasi setiap unit proses kimia dan pengendaliannya [1,2,4,5,7]

Problem Solving

- OHP- Papan Tulis

- Ch.6-Ch.8 (TBW)- Ch 5, Ch6 (SSL)

12 Sept Guest lecture (Ricko: Conceptual Design)17 Sept Workshop Process Simulator

(YM & MG)

Mahasiswa mampu mengoperasikan proses simulator CHEMCAD/ HYSYS/Super-pro/Uni-Sys [3,5,7]

Problem Solving

- Komputer - CHEMCAD / HYSYS manual

19 Sept Final Discussion of Assignment I24, 26 Sept Technical Analysis of Chemical Processes

Rule of thumb in equipment design (Sizing)

Materials construction(WD & MG)

Mahasiswa mampu menentukan ukuran peralatan proses secara short cut dan memilih material yang digunakan [1,2,4,5,7,11,13,14]

Problem solving

- OHP- Papan Tulis

- Ch.9 (TBW)- Part 3 (SSL)- Ch.12(P&T) -BC- WSM

Assignment IISizing & Material Construction

1 Oct Guest Lecture 2 (Yan Silvia: Sizing)3 Oct Final Discussion of Assignment II

8 Oct Basic Concept in Process Synthesis Heat Integration

(YM, DS)

Mahasiwa mampu mengintegrasikan kebutuhan panas suatu pabrik sehingga optimal [4,5,7,11,13,14]

Problem Solving

- LCD- OHP

- Ch.10 (BGW)- Ch 10 (SSL)- Ch.8 (DJM)

Assignment IIIProcess Integration& Optimization

10 Oct Workshop HEN(MG, YM, DS)

Mahasiswa mampu mengoperasikan piranti lunak integrasi panas [3,5,7]

Problem Solving

- Komputer HEATEXSET/Hysismanual

15 Oct Libur17 Oct Final Discussion of Assignment III

22, 24 OctMid Test Assignment I, II, III : Oral Presentation

29 Oct Economic Analysis Capital and manufacturing cost

(YM)

Mahasiswa mampu menganalisis pasar dan mengestimasi biaya kapital dan biaya operasi [2,7,11,13,14]

Problem Solving

- LCD- Papan Tulis

- Ch5. (BGW)- Ch.2, Ch.3

(TBW)- Ch 16 (SSL)

Assigment IVEconomic Analysis

31 Economic Analysis Discounted Cash Flow Profitability Analysis Sensitivity Analysis

(YM)

Mahasiswa mampu membuat cash flow, menganalisis kelayakan ekonomi suatu pabrik, membuat analisis sensitivitas [2,7]

Problem Solving

- LCD- Papan Tulis

- Ch.4-Ch.5 (TBW)- Ch 17 (SSL)

5 Nov Libur7 Nov Guest lecture 3 (?: Economic analysis)

12 Nov Final Discussion of Assignment IV14 Nov Process Safety and the Environmental

( Guest lecture 4: Rudolf M Bakkara)Mahasiswa peduli aspek keselamatan, kesehatan dan lingkungan dalam desain proses kimia [2,9]

Kuliah Diskusi

- LCD- Papan Tulis

- Ch.21(TBW)- Ch.3 (P&T)- Vol.19 (KO)

Assignment VHSE dan Plant layout

19 Nov Process Plant and Equipment Layouts(MG & YM)

Mahasiswa memahami pertimbangan tata letak pabrik [2,9]

Kuliah Diskusi

- LCD- Papan Tulis

- Ch.21(TBW)- Ch.3 (P&T)- Vol.19 (KO)

21 Nov Ethics, Professionalism, and Carrier(WD & MG)

Mahasiswa mampu memahami etika profesi dan karir sarjana teknik kimia [2,8]

Kuliah Diskusi

- OHP- Papan Tulis

- Ch.20 (TBW)- AIChE

26 Nov Final Discussion of Assignment V

28 Nov,3, 5 Des

Final Discussion: Final Project Report(ALL)

10, 12Des Final Test : Oral Presentation

(ALL)Guest Lecture:

1. TECHNIP – Ricko Syarief2. Conoco Phillips – Yan Silvia3. Total Indonesie – Rudolph M Bakkara4.

Grading System 2013

1. Assignment I-V Report : 40%2. Final Design Project Report : 30%3. Presentation & Discussion : 30% (Individual & Group)

Student Group 2013 (Chemical Engineering & International Class ):

Chemical Plant Design : each group: 4 - 6 students

REGULERKELOMPOK 1 KELOMPOK 2 KELOMPOK 3 KELOMPOK 4 KELOMPOK 5 KELOMPOK 6 KELOMPOK 7 KELOMPOK 8

RICKY KRISTANDA SUWIGNJO

HAMZAHKATERINA EVELYN

TEGUH PERDANA

PUTRA

AHMAD FAISAL

ELSA WIDOWATI

YOSEPHINE MERRY DEVINA

MUHAMAD FAKRI

PIRDAUSWAHYU

RIANSYAHARSALLAH

PUTRAHENDIPO

NUR ANIS HIDAYAH

DIMAS RISKA IRAWAN

MARTINUSDAVID HARTONO

CFAHIMA

NATHANAEL SANDY

HANA NABILA ANINDITA

MARINAMUHAMMAD

IKHSAN ADIAN

IKRAMINAARIF

VARIANANTORYAN

HONESTY INDRIA NISA

FIRDHAUZI KUSUMA

RACHMANI

M FAIZ FIRDAUS

REZA TIRSADI LIBRAWAN

LUTHFI RAISMEYDA ASTRIA

RAHAYU EKA SUSILARINI

ADI PRASETYODANIEL

SINULINGGA

RYAN HAFIZHARI

PURWITOHASBI PRIADI

I PUTU PUTRA JAYA P

ANDIKA BAGUS

PERMANA

KHARIS MUKHIFULLAH

LIDYA AYU PRATIWI

AZKA PRATAMA

RANI NUR ASRIANI

REGULER INT’LKELOMPOK 9 KELOMPOK 10 KELOMPOK 11 GROUP 1

VIONAFEBRIAN TRI

ADHI WIBOWOADIPUTRA KHOMAS

ACHMAD FARIZZI

FIRMANSYAH SAHAB

ANDRE NICOLAS

IMMANUEL

ARIZ KIANSYAHNUR HUTA SUHUD

FANDA VIONITA

THOMY DANUJATMIKO

VOLLMERTAUFIQ

ABDURRAHIMPUTRI

KARBELANI AMOH FUAD

ROFIQISEPEHR

MOZAFFARI

IVAN SANJAYAMOHAMAD

IRFANSELVI

SANJAYAPARSA

MOZAFFARI

ENDAH WULAN SARI

NUR RACHMAN H

RIZKI ROMADHON

AKBAR

Student Group 201 3 (Bioprocess Engineering , Chemical Engineering Paralel & Extension Class):

Bio-Chemical Plant Design : each group: 4 - 5 students

REGULERKELOMPOK 1 KELOMPOK 2 KELOMPOK 3 KELOMPOK 4 KELOMPOK 5 KELOMPOK 6 KELOMPOK 7 KELOMPOK 8

PRISCILLA DENI

LEONARDUS WIJAYA MUSLIM

MIA SARI SETIAWAN

ALBERT SANTOSO

HANS DINATAFRANSISKA MILANIATI PRATIWI

DIO PRAKOSOMARIA

REGINA SUDIARTA

NURUL AISYAH S

FELITAADINDA PUTRI

WISMAN

ANISSA PERMATADIETHA ARDIELLAPUTRI

CITTA DEVI GUNTARI

INES HARIYANI LINARTYNAFIAN

AWALUDIN

EKA NURIN SHARFINA IRIANTO

ASTRY EKA CITRASARI

IHSAN WIRATAMA

HERMAWANVITI SARA

AUNIRIZKY

RAMADHANIHENGKI

NUR HALIMAH

MUHAMMAD SAEFUDDIN

KHAIRU NUZULA

MATHIAS ELSSON

MARYAM MARDIYYAH

FARIZAL

RHEINARD PRASATIVA

TEGAR MAULANA

ANGGUN KURNIASARI

MIRANDA HASANAH

ADI SURYA KUSUMA

BETA NADIA MANAF

NADIA RIZANEDEWI

RLAKSITA UTAMI

WIDYA ARDIANI

ADITYO WICAKSONO

REGULER PARALEL & EKSTENSIKELOMPOK 9 KELOMPOK 1 KELOMPOK 2 KELOMPOK 3 KELOMPOK 4 KELOMPOK 5

ALBERTO CHRISTOPHE

R

KARINA OCTAVIA VIRIYO

BERRY ELENANTO YAMASHITA

SAPUTRASHINTA NATAYA

PARAMESTIPUSPA SARI

PRATIWI

YUNITA FLORENSIA

HAFIZH MALIK H.TMARCELLA

SEPTYAMEIDIANAJOHANNES L.S.

SASIANGDINA ISHOLAWATI

HANNA HASYANAH

DWITYA NUR FADILAH

RIZKA IZDIHARFARIZ

DANUPRAJASYLVANIA PUTRI INNA IHSANI NISA

CHARION GIBRETH HANNES

RIZKI DWI SAPUTRO

NICHOLAS HADITARA VERGITA

RAKHMAANNISA YULIAN

IRMA KARTIKA SARI

ARINA SHALLYTA SASTRA

YUSRA YULIANA

Project Topic 2013

Chemical Engineering Reguler Class

Chemical Plant Design: 11 topics

1. Preliminary Design of Polyhydroxybutyrate (PHB) Plant from Biomass

2. Preliminary Design of Biobased Isoprene Production

3. Preliminary Design of Biomass Direct Chemical Looping Combustion for Power Generation

4. Preliminary Design of Biogass from POME (Palm Oil Mill Efluence) for Power Generation/Fuels

5. Preliminary Design of Biobased Synthetic Resin Production

6. Preliminary Design of Application of Solid Oxide Fuel Cells (SOFC) from Natural Gas in Combined Cooling, Heat, and Power System

7. Preliminary Design of Synfuel/Chemicals Production by Direct Conversion of Methane (Without Syngas Route)

8. Preliminary Design of Development of High CO2 Natural Gas Content for LNG with CCS (Natuna Case)

9. Preliminary Design of Methanol Production from Coal

10. Preliminary Design of Mine Mouth Gas Power Plant from Coal Gasification

11. Preliminary Design of Clean Tin Production

Chemical Engineering International Class

Chemical Plant Design: 1 topic

1. Preliminary Design of Epsom Salt (MgSO4) Production from Sea Water

Bioprosess Engineering Class

Bio-chemical Plant Design: 9 topics

1. Preliminary Design of Cocoa Butter Substitute (CBS) Production from Palm Oil

2. Preliminary Design of Mono Sodium Glutamat from Cane Molasses

3. Preliminary Design of Monosaccharide Production

4. Preliminary Design of Jet Fuel Production from Renewable Ester and Fatty Acid

5. Preliminary Design of Green Diesel Production from Biomass

6. Preliminary Design of Low Cost Vaccine Production

7. Preliminary Design of Furfural Production from Palm Oil Empty Bunches

8. Preliminary Design of Polyurethane Production from Biomass

9. Preliminary Design of Plant Based PoluethyleneTerephthalate (PET)

Chemical Engineering Paralel & Extension Class

Chemical Plant Design: 5 topics

1. Preliminary Design of Repumping Exsisting Refinery for Low Sulfur Diesel

2. Preliminary Design of Biobased 1,4-Butanediol

3. Preliminary Design of Small Scale Combined Heat (drying purpose) and Power from Biomas

4. Preliminary Design of Citric Acid Production from Agro Industrial Waste

5. Preliminary Design of Torrefaction plant for Biomass Upgrading

Mekanisme bimbingan :

1. Bimbingan untuk masing-masing assignment dilakukan kepada satu dosen penanggungjawab (PIC) saja.

2. Setiap mahasiswa wajib berada di dalam kelas ketika kelas berlangsung.

3. Progress assignment dikumpulkan ke asisten berupa draft kelompok, direview oleh asisten.

4. Konseptual desain, ditekankan kepada masing-masing mahasiswa.

5. Mahasiswa diwajibkan untuk mengetahui basic knowledge, karena ini merupakan ilmu pasti. Jadi bisa dipelajari melalui mebaca.

6. Mahasiswa diharapkan mampu mengkonstruksi pemahaman berupa open ended problem.

7. Discussion assigment hari selasa, kumpul draft via email hari jumat

8. Discussion assignment hari kamis, kumpul hari senin

Jadwal bimbingan:

Pak Yuswan: Rabu jam 10/00-12/00, 13.00-15.00

Pak Misri: Lihat jadwal di pintu ruangan dan buat janji