presentasi laporan kerja praktik di pt pertamina (persero) ru-iv cilacap tahun 2014
TRANSCRIPT
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
1/12
11/26/20
)
PT PERTAMINA (PERSERO)
RU-IV CILACAP
Some hazardous
waste produced by
PT Pertamina
(Persero) RU-IV
Cilacap
UU RI No. 32/ 2009 Article59
Everyone who
produces hazardous waste
wajib melakukan
pengelolaan limbah B3 yang
dihasilkannya
In case he cant
do the hazardous waste
management himself, the
management is given to
other party
(1 ) (3)
must do hazardous waste
management
(1 )
must do hazardous waste
management
PT PERTAMINA (PERSERO) RU-IV CILACAP
OUTLINE
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
2/12
11/26/20
REGULATION RELATED TO HAZARDOUSWASTE
HAZARDOUS WASTE MANAGEMENTGUIDELINES
HAZARDOUS WASTE IDENTIFICATION
HAZARDOUS WASTE PACKAGING
HAZARDOUS WASTE REDUCTION
HAZARDOUS WASTE TRANSPORTATING
HAZARDOUS WASTE SYMBOLLING &LABELLING
HAZARDOUS WASTE STORAGING
HAZARDOUS WASTE PROCESSING
HAZARDOUS WASTE UTILIZING
REGULATION RELATED TO HAZARDOUS WASTE IN
PT PERTAMINA (PERSERO) RU-IV CILACAP
UU RI No. 32 Year2009
about Environmental Management
PP No. 8 tahun1999
Jo. PP No. 85 Year 1999about Hazardous Waste Management
Permen LH No. 8 Year2009
about Hazardous Waste Management Licensing Procedure
Kep-01/BAPEDAL/09 1995about Procedures and Technical Requirement for Hazardous Waste Storage
and Collection
Keputusan Bupati Cilacap No. 660.1/133/30/tahun 2011 about Permitting Hazardous Waste Storage to PT
Pertamina (Persero) RU-IV Cilacap
Kep-02/BAPEDAL/09 1995about Hazardous Waste Manifestation Document
Kep-03/BAPEDAL/09 1995about Hazardous Waste Technical Managements Requirement
Peraturan Menteri Negara Lingkungan Hidup No. 4 Tahun 2013about Hazardous Waste
Symbols and Labels
REGULATION RELATED TO HAZARDOUSWASTE
HAZARDOUS WASTE MANAGEMENTGUIDELINES
HAZARDOUS WASTE IDENTIFICATION
HAZARDOUS WASTE PACKAGING
HAZARDOUS WASTE REDUCTION
HAZARDOUS WASTE TRANSPORTATING
HAZARDOUS WASTE SYMBOLLING &LABELLING
HAZARDOUS WASTE STORAGING
HAZARDOUS WASTE PROCESSING
HAZARDOUS WASTE UTILIZING
HAZARDOUS WASTE
MANAGEMENT
GUIDELINES
IN PT PERTAMINA (PERSERO)
RU-IV CILACAP
ORGANIZATION WORKING
PROCEDURE B-002
about
Preparedness and Emergency Response
ORGANIZATION WORKING
PROCEDURE B-005about
Hazardous Waste Management
HAZARDOUS WASTE
MANAGEMENT
GUIDELINES
IN PT PERTAMINA (PERSERO)
RU-IV CILACAP
INDIVIDUAL WORKING
PROCEDURE C-016
aboutPlacing and Storaging Hazardous Waste
in Warehouse
INDIVIDUAL WORKING
PROCEDURE C-002, C-003, C-012, C-017
about
Handling Sludge in Sludge Pond REGULATION RELATED TO HAZARDOUSWASTE
HAZARDOUS WASTE MANAGEMENTGUIDELINES
HAZARDOUS WASTE IDENTIFICATION
HAZARDOUS WASTE PACKAGING
HAZARDOUS WASTE REDUCTION
HAZARDOUS WASTE TRANSPORTATING
HAZARDOUS WASTE SYMBOLLING &LABELLING
HAZARDOUS WASTE STORAGING
HAZARDOUS WASTE PROCESSING
HAZARDOUS WASTE UTILIZING
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
3/12
11/26/20
CHARACTERISTIC OF HAZARDOUS WASTE
by PT PERTAMINA (PERSERO) RU-IV CILACAP
-Spent adsorbent
-Contaminated material
-Used accu/battery
-Used cartridge/toner
-Ex-hazardous container/
package
-Asphalt
-Slack wax
-Sulphur
-Waste water
-Pyrite
-Used lubricant
-Sludge
-Waste water
-Spent catalyst
-Rockwool
-Zeolite
-Sludge
-Rocksalt
AMOUNT OF HAZARDOUS WASTE IN PT PERTAMINA (PERSERO)
RU-IV CILACAP (JULI 2013-JUNI 2014)
TOTAL AMOUNT 1065, 487 TON
HAZARDOUS WASTE AMOUNT IN PT PERTAMINA (PERSERO)
RU-IV CILACAP
YEAR
2010 - 2014
MASS BALANCE OF HAZARDOUS WASTE
PT PERTAMINA (PERSERO) RU -IV CILACAP
Form
1
Form
2
MASS BALANCE OF HAZARDOUS WASTE
PT PERTAMINA (PERSERO) RU-IV CILACAP
HAZARDOUS WASTE MANAGEMENT PERFORMANCE
PT PERTAMINA (PERSERO) RU -IV CILACAP
A = initial amount of waste,
B = amount of waste to treatment (stored, used, sent, etc),
C = residue,
D = amount of waste not managed (A-B)
Management performance = 1065,487 Ton 0 01065,487 Ton x 100%
= 100%
=[(+)]
100%
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
4/12
11/26/20
100% means :
PT PERTAMINA (PERSERO) RU -IV CILACAP already
MANAGED ALL HAZARDOUS WASTE they produced
BUT HOW ABOUT THE TECHNICAL MANAGEMENT ?
REGULATION RELATED TO HAZARDOUSWASTE
HAZARDOUS WASTE MANAGEMENTGUIDELINES
HAZARODUS WASTE IDENTIFICATION
HAZARDOUS WASTE PACKAGING
HAZARDOUS WASTE REDUCTION
HAZARDOUS WASTE TRANSPORTATING
HAZARDOUS WASTE SYMBOLLING &LABELLING
HAZARDOUS WASTE STORAGING
HAZARDOUS WASTE PROCESSING
HAZARDOUS WASTE UTILIZING
REDUCTION
Inventory potential source of waste
Good housekeeping
Waste separation (hazardous waste and non hazardous waste)
REGULATION RELATED TO HAZARDOUSWASTE
HAZARDOUS WASTE MANAGEMENTGUIDELINES
HAZARDOUS WASTE IDENTIFICATION
HAZARDOUS WASTE PACKAGING
HAZARDOUS WASTE REDUCTION
HAZARDOUS WASTE TRANSPORTATING
HAZARDOUS WASTE SYMBOLLING &LABELLING
HAZARDOUS WASTE STORAGING
HAZARDOUS WASTE PROCESSING
HAZARDOUS WASTE UTILIZING
Iron drum
for solid hazardous waste:-spent catalyst
-office hazardous waste (lamp, cartridge, etc)
-spent adsorbent
-ex hazardous waste container/package
-contaminated material
-used accu and used battery
-sulphur
-off spec productolume 200 liters
PACKAGING
IBC and plastic barrelfor liquid
hazardous waste, for example laboratory
waste
Volume 000 iters
Volume 250 iters
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
5/12
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
6/12
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
7/12
11/26/20
Warehouse Condition
Waterproof concrete floor,no surging and cracks,tilted toward the drainage
Channel
Warehouse equipment
First aid kit, fire extinguisher, logbook, telephone, corner tools, ladder,
scale, shower and eyewash, emergency response procedure
Storaging layout
-Divided into 3 parts
separated by wall
-2x2 block packing
-60 cm wide gang
(just in left-right, not
also in front and
behind)
-room enough for
forklift
60 cm
Storaging system
Drum with
maximum 3 stackswith pallet
IBC without
pallet up to 2stacks
Jumbo bag with
maximum 2 stackswith pallet
STORAGING
Sludge Pond
4,5 m x 20 m x 2m
Sludge Pond Equipment
First aid kit, fire extinguisher, HW symbol, lamps, logbook, manual
emergency response and evacuation route instruction
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
8/12
11/26/20
Monitor wells
REGULATION RELATED TO HAZARDOUSWASTE
HAZARDOUS WASTE MANAGEMENTGUIDELINES
HAZARDOUS WASTE IDENTIFICATION
HAZARDOUS WASTE PACKAGING
HAZARDOUS WASTE REDUCTION
HAZARDOUS WASTE TRANSPORTATING
HAZARDOUS WASTE SYMBOLLING &lABELLING
HAZARDOUS WASTE STORAGING
HAZARDOUS WASTE PROCESSING
HAZARDOUS WASTE UTILIZING
TRANSPORTATING
Internal transportation External transportation(with transporter )
TRANSPORTATION VIDEO
Hazardous Waste Manifestation Document
PRODUCENT
TRANSPORTER
PROCESSING
ENVIRONMENT
GOVERNMENT
REGULATION RELATED TO HAZARDOUSWASTE
HAZARDOUS WASTE MANAGEMENTGUIDELINES
HAZARDOUS WASTE IDENTIFICATION
HAZARDOUS WASTE PACKAGING
HAZARDOUS WASTE REDUCTION
HAZARDOUS WASTE TRANSPORTATING
HAZARDOUS WASTE SYMBOLLING &LABELLING
HAZARDOUS WASTE STORAGING
HAZARDOUS WASTE PROCESSING
HAZARDOUS WASTE UTILIZING
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
9/12
11/26/20
PROCESSING
PT HOLCIM INDONESIA TBK
PT PASADENA METRIC
INDONESIA
PT WASTEC INTERNATIONAL
PT PERTAMINA (PERSERO)
RU-IV CILACAP
PROCESSING
PT HOLCIM INDONESIA TBKCO-PROCESSING METHOD
HAZARDOUS WASTE
FUELRAW MATERIALS
Treatment plan
Processing with SOR (Sludge Oil Recovery) method
Sludge
ecanter
Water
Cake
Oil
FlowchartSOR
REGULATION RELATED TO HAZARDOUSWASTE
HAZARDOUS WASTE MANAGEMENTGUIDELINES
HAZARDOUS WASTE IDENTIFICATION
HAZARDOUS WASTE PACKAGING
HAZARDOUS WASTE REDUCTION
HAZARDOUS WASTE TRANSPORTATING
HAZARDOUS WASTE SYMBOLLING &LABELLING
HAZARDOUS WASTE STORAGING
HAZARDOUS WASTE PROCESSING
HAZARDOUS WASTE UTILIZING
UTILIZING
Reuse (ceramic ball, used drum, oil from oil sludge)
Recycle (drum ex. catalyst container used as trash can and
rotary kiln)
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
10/12
11/26/20
CONCLUSION
HAZARDOUS WASTE PRODUCED BY PT PERTAMINA (PERSERO)
RU-IV CILACAP (JULI 201 3-JUNI 2014)
Amount
Sludge
Spent adsorbent
Characteristics
1065.487 TON
32,9%
33,5%
33,6%
92,3%
7,7%
26 WASTES
Others
26
KINDS
OF HAZARDOUS WASTE
PT PERTAMINA (PERSERO)
RU-IV CILACAP
-ex hazardous material container/package
-contaminated material (cotton waste, filter,
sawdust, gloves, cellusorb)
-contaminated soil (contaminated material)
-contaminated rust (contaminated material)
-waste water
-catalyst dust (spent catalyst)
-spent catalyst
-sludge
-used accu & battery-used lamp (office hazardpus waste)
-used cartridge & toner (office hazardous
waste)
-chloride adsorbent (spent adsorbent)
-ceramic ball (spent adsorbent)
-molecular sieve (spent adsorbent)
-spent activated carbon (spent adsorbent)
-activated alumina (spent adsorbent)
-adsorbent PSA (spent adsorbent)
-mineral wool/rockwool (isolasi)
-sulphur
-asphalt kotor (off spec. product)
-slack wax (off spec. product)
-pyrite
-zeolite
-rocksalt
-used lubricant
Hazardous Waste Management Performance
by PT Pertamina (Persero) RU-IV Cilacap
100%
Reduction
Packaging
Symbolling & Labelling
Storaging
Transportating
Processing
Utilizing
Penimbunan
HW Management
at PT Pertamina (Persero)RU-IV Cilacap
(by 3rdparty)
SUGGESTION
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
11/12
11/26/20
1 Buy a machine to press the cans
SUGGESTION
2 Replace the rusty and dented drums with drums ingood condition and have a lid
SUGGESTION
3 Enlarge the hazardous waste warehousearea50 m
20 m30 m
35 m
SUGGESTION
4 Making an emergency door and equipments room,adding fire alarm and lightning protection, relocateand adding fire extinguisher, increase the number
of worker in hazardous waste warehouse
SUGGESTION
5 Increase the number of forklift
SUGGESTION
6 Always follow up permission fromKLH for hazardous waste utilizingand sludge treatment with SOR
SUGGESTION
-
8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014
12/12
11/26/20
7 Make an effective agreement with3rd party for processing hazardouswaste
SUGGESTION
WE DO NOT INHERIT THE EARTH FROM OUR ANCESTORS,
WE BORROW IT FROM OUR CHILDREN-ANCIENT PROVERB-