presentasi laporan kerja praktik di pt pertamina (persero) ru-iv cilacap tahun 2014

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  • 8/10/2019 Presentasi Laporan Kerja Praktik di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014

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    )

    PT PERTAMINA (PERSERO)

    RU-IV CILACAP

    Some hazardous

    waste produced by

    PT Pertamina

    (Persero) RU-IV

    Cilacap

    UU RI No. 32/ 2009 Article59

    Everyone who

    produces hazardous waste

    wajib melakukan

    pengelolaan limbah B3 yang

    dihasilkannya

    In case he cant

    do the hazardous waste

    management himself, the

    management is given to

    other party

    (1 ) (3)

    must do hazardous waste

    management

    (1 )

    must do hazardous waste

    management

    PT PERTAMINA (PERSERO) RU-IV CILACAP

    OUTLINE

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    REGULATION RELATED TO HAZARDOUSWASTE

    HAZARDOUS WASTE MANAGEMENTGUIDELINES

    HAZARDOUS WASTE IDENTIFICATION

    HAZARDOUS WASTE PACKAGING

    HAZARDOUS WASTE REDUCTION

    HAZARDOUS WASTE TRANSPORTATING

    HAZARDOUS WASTE SYMBOLLING &LABELLING

    HAZARDOUS WASTE STORAGING

    HAZARDOUS WASTE PROCESSING

    HAZARDOUS WASTE UTILIZING

    REGULATION RELATED TO HAZARDOUS WASTE IN

    PT PERTAMINA (PERSERO) RU-IV CILACAP

    UU RI No. 32 Year2009

    about Environmental Management

    PP No. 8 tahun1999

    Jo. PP No. 85 Year 1999about Hazardous Waste Management

    Permen LH No. 8 Year2009

    about Hazardous Waste Management Licensing Procedure

    Kep-01/BAPEDAL/09 1995about Procedures and Technical Requirement for Hazardous Waste Storage

    and Collection

    Keputusan Bupati Cilacap No. 660.1/133/30/tahun 2011 about Permitting Hazardous Waste Storage to PT

    Pertamina (Persero) RU-IV Cilacap

    Kep-02/BAPEDAL/09 1995about Hazardous Waste Manifestation Document

    Kep-03/BAPEDAL/09 1995about Hazardous Waste Technical Managements Requirement

    Peraturan Menteri Negara Lingkungan Hidup No. 4 Tahun 2013about Hazardous Waste

    Symbols and Labels

    REGULATION RELATED TO HAZARDOUSWASTE

    HAZARDOUS WASTE MANAGEMENTGUIDELINES

    HAZARDOUS WASTE IDENTIFICATION

    HAZARDOUS WASTE PACKAGING

    HAZARDOUS WASTE REDUCTION

    HAZARDOUS WASTE TRANSPORTATING

    HAZARDOUS WASTE SYMBOLLING &LABELLING

    HAZARDOUS WASTE STORAGING

    HAZARDOUS WASTE PROCESSING

    HAZARDOUS WASTE UTILIZING

    HAZARDOUS WASTE

    MANAGEMENT

    GUIDELINES

    IN PT PERTAMINA (PERSERO)

    RU-IV CILACAP

    ORGANIZATION WORKING

    PROCEDURE B-002

    about

    Preparedness and Emergency Response

    ORGANIZATION WORKING

    PROCEDURE B-005about

    Hazardous Waste Management

    HAZARDOUS WASTE

    MANAGEMENT

    GUIDELINES

    IN PT PERTAMINA (PERSERO)

    RU-IV CILACAP

    INDIVIDUAL WORKING

    PROCEDURE C-016

    aboutPlacing and Storaging Hazardous Waste

    in Warehouse

    INDIVIDUAL WORKING

    PROCEDURE C-002, C-003, C-012, C-017

    about

    Handling Sludge in Sludge Pond REGULATION RELATED TO HAZARDOUSWASTE

    HAZARDOUS WASTE MANAGEMENTGUIDELINES

    HAZARDOUS WASTE IDENTIFICATION

    HAZARDOUS WASTE PACKAGING

    HAZARDOUS WASTE REDUCTION

    HAZARDOUS WASTE TRANSPORTATING

    HAZARDOUS WASTE SYMBOLLING &LABELLING

    HAZARDOUS WASTE STORAGING

    HAZARDOUS WASTE PROCESSING

    HAZARDOUS WASTE UTILIZING

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    CHARACTERISTIC OF HAZARDOUS WASTE

    by PT PERTAMINA (PERSERO) RU-IV CILACAP

    -Spent adsorbent

    -Contaminated material

    -Used accu/battery

    -Used cartridge/toner

    -Ex-hazardous container/

    package

    -Asphalt

    -Slack wax

    -Sulphur

    -Waste water

    -Pyrite

    -Used lubricant

    -Sludge

    -Waste water

    -Spent catalyst

    -Rockwool

    -Zeolite

    -Sludge

    -Rocksalt

    AMOUNT OF HAZARDOUS WASTE IN PT PERTAMINA (PERSERO)

    RU-IV CILACAP (JULI 2013-JUNI 2014)

    TOTAL AMOUNT 1065, 487 TON

    HAZARDOUS WASTE AMOUNT IN PT PERTAMINA (PERSERO)

    RU-IV CILACAP

    YEAR

    2010 - 2014

    MASS BALANCE OF HAZARDOUS WASTE

    PT PERTAMINA (PERSERO) RU -IV CILACAP

    Form

    1

    Form

    2

    MASS BALANCE OF HAZARDOUS WASTE

    PT PERTAMINA (PERSERO) RU-IV CILACAP

    HAZARDOUS WASTE MANAGEMENT PERFORMANCE

    PT PERTAMINA (PERSERO) RU -IV CILACAP

    A = initial amount of waste,

    B = amount of waste to treatment (stored, used, sent, etc),

    C = residue,

    D = amount of waste not managed (A-B)

    Management performance = 1065,487 Ton 0 01065,487 Ton x 100%

    = 100%

    =[(+)]

    100%

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    100% means :

    PT PERTAMINA (PERSERO) RU -IV CILACAP already

    MANAGED ALL HAZARDOUS WASTE they produced

    BUT HOW ABOUT THE TECHNICAL MANAGEMENT ?

    REGULATION RELATED TO HAZARDOUSWASTE

    HAZARDOUS WASTE MANAGEMENTGUIDELINES

    HAZARODUS WASTE IDENTIFICATION

    HAZARDOUS WASTE PACKAGING

    HAZARDOUS WASTE REDUCTION

    HAZARDOUS WASTE TRANSPORTATING

    HAZARDOUS WASTE SYMBOLLING &LABELLING

    HAZARDOUS WASTE STORAGING

    HAZARDOUS WASTE PROCESSING

    HAZARDOUS WASTE UTILIZING

    REDUCTION

    Inventory potential source of waste

    Good housekeeping

    Waste separation (hazardous waste and non hazardous waste)

    REGULATION RELATED TO HAZARDOUSWASTE

    HAZARDOUS WASTE MANAGEMENTGUIDELINES

    HAZARDOUS WASTE IDENTIFICATION

    HAZARDOUS WASTE PACKAGING

    HAZARDOUS WASTE REDUCTION

    HAZARDOUS WASTE TRANSPORTATING

    HAZARDOUS WASTE SYMBOLLING &LABELLING

    HAZARDOUS WASTE STORAGING

    HAZARDOUS WASTE PROCESSING

    HAZARDOUS WASTE UTILIZING

    Iron drum

    for solid hazardous waste:-spent catalyst

    -office hazardous waste (lamp, cartridge, etc)

    -spent adsorbent

    -ex hazardous waste container/package

    -contaminated material

    -used accu and used battery

    -sulphur

    -off spec productolume 200 liters

    PACKAGING

    IBC and plastic barrelfor liquid

    hazardous waste, for example laboratory

    waste

    Volume 000 iters

    Volume 250 iters

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    Warehouse Condition

    Waterproof concrete floor,no surging and cracks,tilted toward the drainage

    Channel

    Warehouse equipment

    First aid kit, fire extinguisher, logbook, telephone, corner tools, ladder,

    scale, shower and eyewash, emergency response procedure

    Storaging layout

    -Divided into 3 parts

    separated by wall

    -2x2 block packing

    -60 cm wide gang

    (just in left-right, not

    also in front and

    behind)

    -room enough for

    forklift

    60 cm

    Storaging system

    Drum with

    maximum 3 stackswith pallet

    IBC without

    pallet up to 2stacks

    Jumbo bag with

    maximum 2 stackswith pallet

    STORAGING

    Sludge Pond

    4,5 m x 20 m x 2m

    Sludge Pond Equipment

    First aid kit, fire extinguisher, HW symbol, lamps, logbook, manual

    emergency response and evacuation route instruction

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    Monitor wells

    REGULATION RELATED TO HAZARDOUSWASTE

    HAZARDOUS WASTE MANAGEMENTGUIDELINES

    HAZARDOUS WASTE IDENTIFICATION

    HAZARDOUS WASTE PACKAGING

    HAZARDOUS WASTE REDUCTION

    HAZARDOUS WASTE TRANSPORTATING

    HAZARDOUS WASTE SYMBOLLING &lABELLING

    HAZARDOUS WASTE STORAGING

    HAZARDOUS WASTE PROCESSING

    HAZARDOUS WASTE UTILIZING

    TRANSPORTATING

    Internal transportation External transportation(with transporter )

    TRANSPORTATION VIDEO

    Hazardous Waste Manifestation Document

    PRODUCENT

    TRANSPORTER

    PROCESSING

    ENVIRONMENT

    GOVERNMENT

    REGULATION RELATED TO HAZARDOUSWASTE

    HAZARDOUS WASTE MANAGEMENTGUIDELINES

    HAZARDOUS WASTE IDENTIFICATION

    HAZARDOUS WASTE PACKAGING

    HAZARDOUS WASTE REDUCTION

    HAZARDOUS WASTE TRANSPORTATING

    HAZARDOUS WASTE SYMBOLLING &LABELLING

    HAZARDOUS WASTE STORAGING

    HAZARDOUS WASTE PROCESSING

    HAZARDOUS WASTE UTILIZING

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    PROCESSING

    PT HOLCIM INDONESIA TBK

    PT PASADENA METRIC

    INDONESIA

    PT WASTEC INTERNATIONAL

    PT PERTAMINA (PERSERO)

    RU-IV CILACAP

    PROCESSING

    PT HOLCIM INDONESIA TBKCO-PROCESSING METHOD

    HAZARDOUS WASTE

    FUELRAW MATERIALS

    Treatment plan

    Processing with SOR (Sludge Oil Recovery) method

    Sludge

    ecanter

    Water

    Cake

    Oil

    FlowchartSOR

    REGULATION RELATED TO HAZARDOUSWASTE

    HAZARDOUS WASTE MANAGEMENTGUIDELINES

    HAZARDOUS WASTE IDENTIFICATION

    HAZARDOUS WASTE PACKAGING

    HAZARDOUS WASTE REDUCTION

    HAZARDOUS WASTE TRANSPORTATING

    HAZARDOUS WASTE SYMBOLLING &LABELLING

    HAZARDOUS WASTE STORAGING

    HAZARDOUS WASTE PROCESSING

    HAZARDOUS WASTE UTILIZING

    UTILIZING

    Reuse (ceramic ball, used drum, oil from oil sludge)

    Recycle (drum ex. catalyst container used as trash can and

    rotary kiln)

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    CONCLUSION

    HAZARDOUS WASTE PRODUCED BY PT PERTAMINA (PERSERO)

    RU-IV CILACAP (JULI 201 3-JUNI 2014)

    Amount

    Sludge

    Spent adsorbent

    Characteristics

    1065.487 TON

    32,9%

    33,5%

    33,6%

    92,3%

    7,7%

    26 WASTES

    Others

    26

    KINDS

    OF HAZARDOUS WASTE

    PT PERTAMINA (PERSERO)

    RU-IV CILACAP

    -ex hazardous material container/package

    -contaminated material (cotton waste, filter,

    sawdust, gloves, cellusorb)

    -contaminated soil (contaminated material)

    -contaminated rust (contaminated material)

    -waste water

    -catalyst dust (spent catalyst)

    -spent catalyst

    -sludge

    -used accu & battery-used lamp (office hazardpus waste)

    -used cartridge & toner (office hazardous

    waste)

    -chloride adsorbent (spent adsorbent)

    -ceramic ball (spent adsorbent)

    -molecular sieve (spent adsorbent)

    -spent activated carbon (spent adsorbent)

    -activated alumina (spent adsorbent)

    -adsorbent PSA (spent adsorbent)

    -mineral wool/rockwool (isolasi)

    -sulphur

    -asphalt kotor (off spec. product)

    -slack wax (off spec. product)

    -pyrite

    -zeolite

    -rocksalt

    -used lubricant

    Hazardous Waste Management Performance

    by PT Pertamina (Persero) RU-IV Cilacap

    100%

    Reduction

    Packaging

    Symbolling & Labelling

    Storaging

    Transportating

    Processing

    Utilizing

    Penimbunan

    HW Management

    at PT Pertamina (Persero)RU-IV Cilacap

    (by 3rdparty)

    SUGGESTION

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    1 Buy a machine to press the cans

    SUGGESTION

    2 Replace the rusty and dented drums with drums ingood condition and have a lid

    SUGGESTION

    3 Enlarge the hazardous waste warehousearea50 m

    20 m30 m

    35 m

    SUGGESTION

    4 Making an emergency door and equipments room,adding fire alarm and lightning protection, relocateand adding fire extinguisher, increase the number

    of worker in hazardous waste warehouse

    SUGGESTION

    5 Increase the number of forklift

    SUGGESTION

    6 Always follow up permission fromKLH for hazardous waste utilizingand sludge treatment with SOR

    SUGGESTION

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    7 Make an effective agreement with3rd party for processing hazardouswaste

    SUGGESTION

    WE DO NOT INHERIT THE EARTH FROM OUR ANCESTORS,

    WE BORROW IT FROM OUR CHILDREN-ANCIENT PROVERB-