1. presentasi pemicu 2 aik - pabrik gula

7/23/2019 1. Presentasi Pemicu 2 AIK - Pabrik Gula

http://slidepdf.com/reader/full/1-presentasi-pemicu-2-aik-pabrik-gula 1/23

Kelompok AIK

1. Achmad WahyudiR2. Ahmad Habibi3. Annisa Apriliani4. Ayu Pangesu!. "handra #ri

$eisandi%. &'i (holekhah). Pradiba *ayadi

Agung+. Ri,ki Adiai



K-$P-(I(I #/0



#/0

ira

#AHAP P$I(AHA



Persiapan

#/0

n4n3

Imbibition

water

n2n1

a1

a2a3 a4

NM

Gil 4Gil 3Gil 2Gil 1

Hammer

UnigratorCane

Cutter

Cane B a

g g a s e



#/0



NM

Imbibiion

tebu

npp npl n3 n4

"" 0inal /agasse

ILLING PROCESS



Pemurnian

IRA

Flash

Tank H 2

!ul"

NM

H 1

Timb

CT

#e"e$ator

%&F

Clari"ier

Filter Cake

Blotong

NM

NM

!'



IRA



PURIFICATION PROCESS

WEIGHER

RAW JUICE

CLARIFIER

EVAPORATOR

JUICE HEATER I 75 OC

SACCHARATE DEFECATION pH 8.2 – 8.4

SULFITATION pH 7.0–7.2

Syrp

JUICE HEATER II !5–"05 #C

JUICE HEATER III !5–"05 #C

C$%&r '()%

C#*+%*,&-%

RVF

F($-%r C&%

/+F$#))$&*-,

SO2G&,

C&OH12

F($-r&-%

"00 NTU

r(3 0



5aporasi

PAR0# AIR

Ube

(ir

N'

CT!ul"

N'

!ul"

N'

B) 1 B) 2 B) 3 B) 4

$on*enser

In+e$tion

water

$on* $on* $on* $on*

B) 2B) 1



PAR0# AIR



EVAPORATION PROCESS

VESSEL I 0.5

VESSEL II 0.05

VESSEL III " C/H6

VESSEL IV 0 C/H6

SULFITATION II pH 5.

C$%&r J()% r(3 "41

Syrpr(3 01

SO2

E3&,- S-%&/9 " &-#

V&p#r

V&p#r

V&p#r

W&-%r -# C##$(*6 Sy,-%/

)#*+%*,%r

I*'%)-(#* W&-%r

Pr% C#*+%*,&-%

C#*-&/(*&*- C#*+%*,&-%



/oiling 6

#AHAP P$I(AHA 0A 6KRI(#A7

)alung

(

)alung

#

)alung

C

H2

,

(ir )(N - C)(N - ( )(N - #



"ooling 6


)alung

(

)alung

#

)alung

C

H2,

(ir )(N - C)(N - ( )(N - #



(enri8ugasi

#AHAP P$I(AHA $A(("0I#



(creening 9 &rying

#AHAP II(HI



CRYSTALLIZATION & CENTRIFUGALLING

PROCESS

A V&))/ P&*

CRISTALI:ER

CENTRIFUGAL A

;I<ER

SHS CENTRIFUGAL

DR=ER

VIRATING

SUGAR IN

WEIGHING SCALE

C V&))/ P&*

CRISTALI:ER

CENTRIFUGAL C

;I<ER

D V&))/ P&*

CRISTALI:ER

DI CENTRIFUGAL

;I<ER

DII CENTRIFUGAL

;I<ER

Syrup

W(-% S6&r

A ;#$&,,%,

>$&r% SHS

C ;#$&,,%,

F#*+&*-

F(*&$ ;#$&,,%,

C S6&rDI S6&r

DII S6&r

0. //1

>$&r% D2SHS S6&r

Gr&?%$ S6&rD,- S6&r

A S6&r W&-%r

W&-%rW&-%r

W&-%r

W(-% S6&r 0.! – ".0 //



Ube

(irFlash

Tank

N'

H 2

!ul"

NM

H 1

Timb

CT!ul"

N'

!ul"

N'

#e"e$ator

%&F

Clari"ier

Filter Cake

Blotong

PURIFICATIONNM

B) 1 B) 2 B) 3 B) 4

EVAPORATION $on*enser

In+e$tion

water

$on* $on* $on* $on*

B) 2B) 1

)alung

(

)alung

#

)alung

C

H2,

(ir

$on*enser

)(N - C)(N - ( )(N - #

CRYSTALLIZATIONBibitan#

BibitanC

air

air

air air

air

T e t e s

air

Molasses Tank

!tr C 'l. #

HGC/GC

Gula SHS

!tr (

Molasses

!ugar

0arehouse

Timbangan.Gula

Sugar Bin

CENTRIFUGALING

DRYING & PACKAGINGMiC

MixD1

D1Put

C)ut

D2Put

Mi#2

MixA

Gula #1

Gula #2

Gula A

SHS

Magma A

K l a r e D

()ut

#rer Cooller

n4n3

Imbibition

water

n2n1

a1 a2 a3 a4

NM

Gil 4Gil 3Gil 2Gil 1

SUGAR FACTORY

0eiigher

Hammer

UnigratorCane

Cutter

Cane B a

g g a s e

MILLING

OILER

POWER

HOUSE

!'



MILLING

PURIFICATION

EVAPORATION

VACUUM PANS

CRYSTALLIZATION

CENTRIFUGATION

OILER!OUSE

FILTERS

"te#$

b#%#""

e

lte'$u(

#)*(+)#u"t*)"

Outlet ,-n(en"-'

lt'#te

$-A((( (H(

"A

bl-.(-.n

/0 #"1

*$b*b*t*-n .#te'

C--l*n%

T-.e'

Pu'e )-n(en"#te

+ C#2O! ( l )

+ SO 2%

+ Fl-))ul#ntC-nt#$*n#nt)-n(en"#te

5#te' In6e)t*-n

M#*n P'-)e""

5#"te

C-n(en"#te

5#te'

LEGEND 7

R#.5#te'

OVERALL FLOW PROCESS



Anisipasi agar ukuran produk gula pasir idak lebih besar aaukecil.

0nuk mencegah er:adinya keidak seragaman ukuran krisal gula

produk dipasang sebuah saringan gear berlapis dengan meshyang berbeda. (aringan ini dipasang seelah pengering gula dansebelum masuk ke sugar bin unuk dikemas.&engan ukuran sandar gula 1 ; 1.2 mm maka saringan paling aasdipasang dengan ukuran mesh 1% 61<1=> mm7 kemudian saringankedua dipasang dengan ukuran mesh 1+ 61<>>> mm7.

(aringan 1<mesh 1%

(aringan 2<mesh 1+

$erah? @ 1<1=>Hi:au? 1<>>> @ produk 1<1=>Kuning? 1<>>>



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1. presentasi pemicu 2 aik - pabrik gula

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