SAP MATA AJARAN 2014 DAN KAITANNYA DENGAN KRITERIA KOMPETENSIKode Mata Ajaran : ENCH600025, ENBP600015, ENCH610025 Tujuan Pembelajaran:

Mahasiswa mampu menggunakan pengetahuan yang didapat dari beberapa mata ajaran sebelumnya untuk diaplikasikan pada perancangan pabrik kimia secara lengkap yang meliputi: perancangan proses IBL dan estimasi struktur penunjangnya OBL untuk perancangan pabrikserta evaluasi tekno-ekonomi.

Mahasiswa mampu menggunakan chemical process simulator Mahasiswa memiliki kemampuan pemecahan masalah dan bekerja dalam tim.

Nama Mata Ajaran : Perancangan PabrikSKS : 4Prasyarat : Neraca Massa dan Energi, Peristiwa Perpindahan, Mekanika Fluida, Perpindahan Massa, Perpindahan Kalor, Teknik ReaksiKimia, Termodinamika, Perancangan Alat ProsesSemester : 7Revisi terakhir : Agustus 2014Dosen :

1. Prof. Dr. Ir. Widodo W. Purwanto, DEA (WD)2. Dr.rer.nat. Ir. YuswanMuharam, MT (YM)3. Dr. Ir. Misri Gozan, MTech (MG)4. Guest Lectures

Asisten :1. Albert Santoso2. Priscilla Deni3. Meyda Astria4. Kharis Mukhifullah5. Yoga Wienda PratamaBuku Ajar :

1. Seider W.D., Seader J.D., Lewin D.R., 2004, Product and Process Design Principles. Synthesis, Analysis and Evaluation, Wiley and Sons Inc. (SSL)2. Turton, R., R.C. Bailie, W.B. Whiting and J.A.Shaeiwitz, 1998, Anaysis, Synthesis, and Design of Chemical Processes, Prentice-Hall (TBW)3. Peter, M.S. and K.D. Timmerhaus, 1991, Plant Design and Economic for Chemical Engineering 4 th edition, McGraw Hill. (P&T)4. Biegler L.T, I.E. Grossmann and A.W. Westerberg, 1997, Systematic Methods for Chemical Process Design, Prentice Hall.(BGW)5. Branan, C., 1998, Rule of Thumb for Chemical Engineers : A manual of quick,accurate solutions to everyday process engineering problems 2 nd edition,

Gulf Publishing, Co. (BC)6. Douglas, J.M., 1998, Conceptual Design of Chemical Processes, McGraw Hill. (DJM)7. Kirk-Othmer, 1991, Enyclopedia of Chemical Technology, 3rd edition, McGraw Hill. (KO).8. Walas, Stanley M. 1990, Chemical Process Equipment : Selection and Design, Buther Worths. (WSM).9. CHEMCAD Manual, HEATEXSET Manual, HYSYS Manual, Super-pro Designer Manual, Uni-sys Manual10. Ullmann’s Chemical Industry Handbook11. Perry’s chemical Handbook12. Birgit Kamm, Patrick R. Grubber, Michael Kamm, Wiley-VCH, Swiss 2005, Biorefineries – Industrial Processes and Products13. GPSA – Engineering Data Book (GPSA)14. Sinnott RK, 2005, Chemical Engineering Design, Coulson and Richardson’s Chemical Engineering Vol 6, 4th ed., Elsevier (SRK)

Kegiatan PembelajaranTentative Sche-dule

Pokok Bahasan &Sub Pokok Bahasan

(Staf Pengajar)

Tujuan Instruksional Umum dan/atau Sasaran Pembelajaran

(Nomor dalam kurung menunjukkan kaitan dengan Kriteria Kompetensi)

Kegiatan Pembelajaran

Media Instruksio

nal

Tugas Evaluasi

2 Sept 1.Set-up Group, Open-ended plant problem 2. The Design Report3. Introduction to Plant Design Technology selection Process design development General design considerations

(ALL)

Mahasiswa mampu memahami konsep perancangan pabrik kimia [2,4,5,11]

Pembentukan Group Kuliah Diskusi

- OHP- Papan Tulis

- Project DesignTopics- Ch.1-Ch.3 (P&T, CM)- Part 1 (SSL)- Ch 1 (SRK)

Assignment ITechnology selection & Flowsheeting

4 Sept Essential Flow Diagrams BFD, PFD Structure of Process flow Diagram Equipment description and standard

notation(WD)

Mahasiswa mampu memahami berbagai jenis diagram untuk menganalisis proses kimia dan desain pabrik [1,2,4,5,7,11,13,14]

Kuliah Diskusi

- OHP- Papan Tulis

- Ch.1 (TBW)- Ch 3, Ch4 (SSL)- Ch 4 (SRK)

9 Sept Technical Analysis of Chemical Processes Understanding process conditions Heuristic for process design PFD analysis Interaction process design and control

(WD & MG)

Mahasiswa mampu menganalisis struktur aliran proses dan kondisi operasi setiap unit proses kimia dan pengendaliannya [1,2,4,5,7]

Problem Solving

- OHP- Papan Tulis

- Ch.6-Ch.8 (TBW)- Ch 5, Ch6 (SSL)

11 Sept Workshop Process Simulator

(YM & MG)

Mahasiswa mampu mengoperasikan proses simulator CHEMCAD/ HYSYS/Super-pro/Uni-Sys [3,5,7]

Problem Solving

- Komputer - CHEMCAD / HYSYS manual

16 Sept Guest lecture 1 (Yan Silvia): Cencept Design18 Sept Discussion of Assignment I

(ALL)23 Sept Oral Presentation of Assignment I (Seluruh Kel Bioproses oleh Pak Misri)

25, 30 Sept Technical Analysis of Chemical Processes Rule of thumb in equipment design

(Sizing) Materials construction

(YM & MG)

Mahasiswa mampu menentukan ukuran peralatan proses secara short cut dan memilih material yang digunakan [1,2,4,5,7,11,13,14]

Problem solving

- OHP- Papan Tulis

- Ch.9 (TBW)- Part 3 (SSL)- Ch.12(P&T) -BC- WSM- GPSA- Ch 7, 10, 12, 13 (SRK)

Assignment IISizing, Material Construction, P&ID

2 Okt Guest Lecture 2 (Renita): Sizing7 Okt Guest Lecture 3 (Yona): P&ID9 Okt Discussion of Assignment II

(ALL)14 Okt Oral Presentation of Assignment II (Seluruh Kel Bioproses oleh Pak Misri)16 Okt Discussion of Assesment I and II

(ALL)

21, 23 Okt Mid-Test Assignment I, II: Oral Presentation (Tanpa Pak Misri)28 Okt Basic Concept in Process Synthesis

Heat Integration(DS)

Mahasiwa mampu mengintegrasikan kebutuhan panas suatu pabrik sehingga optimal [4,5,7,11,13,14]

Problem Solving

- LCD- OHP

- Ch.10 (BGW)- Ch 10 (SSL)- Ch.8 (DJM)- Ch 3 (SRK)

Assignment IIIProcess Integration& Optimization

30 Okt Workshop HEN(MG, YM, DS)

Mahasiswa mampu mengoperasikan piranti lunak integrasi panas [3,5,7]

Problem Solving

- Komputer HEATEXSET/Hysismanual

4 Nov Oral Presentation of Assignment III6 Nov Process Safety and the Environmental

(MG atau guest lecture 4: Israr Saputra))Mahasiswa peduli aspek keselamatan, kesehatan dan lingkungan dalam desain proses kimia [2,9]

Kuliah Diskusi

- LCD- Papan Tulis

- Ch.21(TBW)- Ch.3 (P&T)- Vol.19 (KO)- Cp 9 (SRK)

Assignment IVHSE dan Plant layout

11 Nov Process Plant and Equipment Layouts(Guest lecture 5: Ricko Syarif)

Mahasiswa memahami pertimbangan tata letak pabrik [2,9]

Kuliah Diskusi

- LCD- Papan Tulis

- Ch.21(TBW)- Ch.3 (P&T)- Vol.19 (KO)

13 Nov Ethics, Professionalism, and Carrier (MG)

Mahasiswa mampu memahami etika profesi dan karir sarjana teknik kimia [2,8]

Kuliah Diskusi

- OHP- Papan Tulis

- Ch.20 (TBW)- AIChE- Ch 14 (SRK)

18 Nov Oral Presentation of Assignment IV

20 Nov Economic Analysis Capital and manufacturing cost

(YM)

Mahasiswa mampu menganalisis pasar dan mengestimasi biaya kapital dan biaya operasi [2,7,11,13,14]

Problem Solving

- LCD- Papan Tulis

- Ch5. (BGW)- Ch.2, Ch.3

(TBW)- Ch 16 (SSL)- Ch 6 (SRK)

Assigment V Economic Analysis

25 Nov Economic Analysis Discounted Cash Flow Profitability Analysis Sensitivity Analysis

(YM)

Mahasiswa mampu membuat cash flow, menganalisis kelayakan ekonomi suatu pabrik, membuat analisis sensitivitas [2,7]

Problem Solving

- LCD- Papan Tulis

- Ch.4-Ch.5 (TBW)- Ch 17 (SSL)- Ch 6 (SRK)

27 Nov Guest lecture 6 (Fajar Sasongko): Economic Analysis2 Des Oral Presentation of Assignment V4 Des Discussion of Assignment III, IV, V

(ALL)

9, 11 Des Final Test: Oral Presentation(ALL)

Guest Lecture:1. TECHNIP – RickoSyarief (confirm)2. ConocoPhillips – Yan Silvia (confirm), Fajar Sasongko (confirm), Yona3. Renita Anggreini4. Medco – Israr Saputra (confirm)

Grading System 20131. Assignment I-V Report : 40%2. Final Design Project Report : 30%3. Presentation & Discussion : 30% (Individual & Group)