pert 2 monozukuri kaizen - never stop learning · pdf filekonsep kaizen free powerpoint...

Kuliah Monozukuri

Free Powerpoint Templates

Free Powerpoint TemplatesAdam Arif Budiman, M.KomTeknik Informatika-UNSADA

Tugas

• Identifikasi objek observasi

• Catatlah kondisi nyata

• Berikan ide atau masukkan sesuai dengan konsep Kaizen


konsep Kaizen

review

1.) What does 5S stands for?

Japanese term and English Equivalent


2.) Who developed the 5S Method?

3.) What are the 2 signs of disorganization?

review

4.) Give at least 3 essentials of 5S.


5.) Give at least 5 advantages of 5S.

ANSWERS

SEIRI

SEITON

Sort/Tidiness

Set/Orderliness

1.) Japanese-English Equivalent


SEITON

SEISO

SEIKETSU

SHITSUKE

Set/Orderliness

Shine/Cleanliness

Standardize

Sustain/Discipline

ANSWERS

2.) Hiroyuki Hirano


3.) a. Cluttered Workspace

b. Stress at Work

ANSWERS

4.) 3 Essentials of 5S� Personal process

� Involves change in behavior

� Promotes sense of pride


� Promotes sense of pride

� Encourages ownership of responsibilities

� Boosts morale of the employee

� Tool for motivating people�

� Means to influence others

� It is an emotional process

ANSWERS

5.) 5 Advantages of 5S� Increases space

� Machine maintenance

� Productivity

� Smooth working and time saving due to quick retrieval


� Smooth working and time saving due to quick retrieval

� Accidents and mistakes minimized

� Results in a place easier to manage

� A clean and tidy workplace leads to greater well being and

increased motivation

� Creates workplace ownership

� Company image improves

BeforeBeforeBeforeBefore


AfterAfterAfterAfter


BeforeBeforeBeforeBefore


AfterAfterAfterAfter


“Work at getting organized like a

hobby. Set aside a certain amount of time

each day. While it may indeed take a fair

amount of time to establish order, once it

is achieved, you will save more time than


is achieved, you will save more time than

you have ever spent.”

~Deniece Schofield

Kaizen


Spirit of Kaizen

• Tanpa harus/banyak mengeluarkan

biaya

• Keterlibatan semua lapis manajemen


• Mempunyai common sense/masuk

akal

• Selalu bergerak

• Never ending improvement

Mengapa memerlukan kaizen

• Menyelesaikan masalah

• Mengurangi “sampah/waste”

• Membangkitkan rasa memiliki


• Membangkitkan rasa memiliki

dan meningkatkan

pemberdayaan / empowerment

• Support lean thinking

Key Kaizen Approaches

standarization


Waste (“muda”)

elimination

Good housekeeping

(5S)

Eight step to problem solving

1• Select the theme

2• Plan the schedule

3• Grasp the present situation

• Establish the target

PLANPLANPLANPLAN


4• Establish the target

5• Analyse the cause & identify correction action

6• Implement Corrective Action

7• Evaluate the result

8• Standarize and follow up

DODODODO

CHECKCHECKCHECKCHECK

ACTACTACTACT

film


Apa itu value?

• Sesuatu yang layak diterima oleh customer

• Suatu tingkat kepuasan yang diinginkan oleh customer (kualitas, manfaat,


oleh customer (kualitas, manfaat, fungsionalitas, ketersediaan, harga, safety, athers)

Any idea?


Mahasiswa TIF berpose di depan Monozukuri Daigaku,

Jepang


pert 2 monozukuri kaizen - never stop learning · pdf filekonsep kaizen free powerpoint...

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