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Assoc. Prof. Rafael Sac [email protected]. www.technion.ac.il/~cvsac Civil and Environmental Engineering Technion - Israel Institute of Technology LEAPCON Lean Apartment Construction Workshop

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LEAPCON. Lean Apartment Construction Workshop. Apartment Construction. Ceilings. HVAC. Drywall. Flooring. Design Changes. Simulation setup. 29. 25. 21. 13. 9. 5. 17. 1. 14. 10. 22. 18. 6. 30. 2. 26. 8. 7. 6. 4. 5. 3. 1. 2. 27. 19. 11. 3. 31. 7. 23. 15. 12. - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

LEAPCON

Lean Apartment ConstructionWorkshop

Page 2: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

Apartment Construction

Flooring Drywall HVAC Ceilings

Design Changes

Page 3: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

Simulation setup

Quality Control

Client

Project Manager

Material Store

Client Rep

1

3

2

41

5

7

6

82

9

11

10

123

13

15

14

164

17

19

18

205

21

23

22

246

25

27

26

287

29

31

30

328

Ceiling team

HVAC team

Drywall team

Flooring team

Client Changes

Rep

Crane

Design Changes

Building floors and apartments

Page 4: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

Production Plan(Gantt Chart)

Page 5: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

Results for 2 groups

Page 6: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

Discussion between rounds:Difficulties with the system

Management Team: What did you feel during the game? Were you busy? Did you manage to implement your plan? Were you in control?

Drywall team: Were you busy?

HVAC team Were you busy?

Bottleneck, Cycle time, WIP, Push What is the meaning of cycle time for apartment

construction in real projects? How would you improve the process?

Page 7: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

Discussion after the second round

Management Team: What did you feel during the game? Were you busy? Did you manage to implement your plan? Were you in control?

Drywall team: Were you busy? Was your productivity improved?

HVAC team Were you busy? Was your productivity improved?

Bottleneck, Cycle time, WIP, Push What is the meaning of cycle time for apartment

construction in real projects? How would you improve the process?

Page 8: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

LEAPCON – typical results

Page 9: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

LEAPCON - Cash Flows

9

08:41

($20,000)

($15,000)

($10,000)

($5,000)

$0

$5,000

$10,000

$15,000

$20,000

0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00 24.00

Simulation Time (min.sec)

Cas

hFl

owF': Lean, no

customization

F: Lean

A': Conventional, no customization

A: Conventional

LEAPCON Simulationwww.technion.ac.il/~cvsacks/tech-leap.htm

Page 10: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

LEAPCON Users around the world

10

08:41

Page 11: LEAPCON

Assoc. Prof. Rafael [email protected]

www.technion.ac.il/~cvsacks

Civil and Environmental Engineering Technion - Israel Institute of Technology

Background Reading

“The Goal” Eli Goldratt www.leanconstruction.org “Lean Thinking” Womack and Jones www.iglc.net “The Critical Chain” Eli Goldratt “Factory Physics” Hopp and Spearman Sacks, R., Esquenazi, A., and Goldin, M., (2007). ‘

LEAPCON: Simulation of Lean Construction of High-rise Apartment Buildings’, Journal of Construction Engineering and Management, Vol. 133 No. 7 pp. 529-539.

11

08:41