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A. HIERARCHY DESAIN

World

Site

Zone

Equipment

Sub-Equip

Pipe

Branch

Structure

Framework

Sub-Frame Nozzle

Box

Cylinder

etcSection

Panel

etc

Gasket

Flange

Elbow

etc

= Optional

Sumber: www.aveva.com

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A.1. MEMULAI PROGRAM

Klik icon RUN PDMS pada Dekstop

Lalu isi VANTAGE login

Ketik SAMPLE pada password kemudian Klik OK

Workspace awal terlihat seperti gambar di bawah ini

Untuk menampilkan Member Drawlist, Klik Display > Members pada MENU BAR

Akan muncul Member Drawlist seperti gambar di bawah ini

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A.2. MEMBUAT HIERARCHY

Pada Member Drawlist pilih WORLD

Pilih CREATE > SITE ketik BASIC-TRAINING kemudian klik OK

Select SITE pada Member Drawlist, buat ZONE

Misalnya PIPE-ZONE dan EQUIP-ZONE

Dengan cara klik CREATE > ZONE ketik EQUIP-ZONE-1 kemudian ENTER

Klik OK

CREATE > ZONE ketik PIPE-ZONE-1

Klik OK

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Pada Member Drawlist akan tampak seperti gambar berikut

B. MEMBUAT TANGKI DAN POMPA B.1. MEMBUAT TANGKI

B.1.1. MEMBUAT TANGKI UMPAN DAN TANGKI PRODUK

Select EQUIP-ZONE pada Member Drawlist

CREATE > EQUIPMENT ketik T-101A, lalu klik OK

CREATE > SUB-EQUIPMENT kemudian ketik T-101A-UMPAN > ENTER

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Klik OK

Select SUB_EQUIPMENT T-101A-UMPAN pada Member Drawlist

Pada MENU BAR pilih CREATE > PRIMITIVE

Kemudian CREATE > SOLID > TYPE > CYLINDER

Klik APPLY, kemudian klik DISMISS

Ketik Name > T-101A-UMPAN-1

Pada Height 10000; Diameter 8000, Z-Axis U

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Klik OK

Akan terlihat seperti gambar

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CREATE > CYLINDER > APPLY Pada Height 100, Diameter 8500, Z-Axis U,

kemudian klik OK

Select CONNECT > PRIMITIVE > ID POINT

Select T-101A-UMPAN-2 dan tahan hingga muncul titik (point) kemudian kita

select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-1

dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan

kita sambung, lalu lepas

CREATE > DISH > APPLY

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Ketik Diameter 8000, Height 1000, Radius 340 dan Z-Axis U, lalu klik OK


Select DISH dan tahan hingga muncul titik (point) kemudian kita select titik

(point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-1 dan tahan

hingga muncul titik (point) kemudian kita select titik (point) yang akan kita

sambung, lalu lepas.

CREATE > CYLINDER > APPLY Pada Height 500, Diameter 9000, Z-Axis U,

kemudian klik OK


Select T-101A-UMPAN-3 dan tahan hingga muncul titik (point) kemudian kita

select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-2

dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan

kita sambung, lalu lepas.

B.1.2. MEMBUAT NOZZLE UNTUK TANGKI UMPAN

Select EQUIPMENT T-101A pada Member Drawlist

CREATE > SUB-EQUIPMENT > ketik pada Name AKSESORIS

CREATE > NOZZLE > klik pada Name N-TU-1 kemudian ganti Nominal Bore pada

Nozzle Type menjadi 100, Orientate P1 is N, lalu klik APPLY

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Select Command Line

Ketik BY D4800 N4100 lalu ENTER

CREATE > COPY > OFFSET

Ketik Number of Copies 1 dan OFFSET Z 9500 lalu klik APPLY

Pilih YES

DISMISS

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Klik ORIENTATE > ROTATE

Ketik Angle (*) 90 dan Direction N

Klik Command Line

BY U1000 S7500

B.1.3. CARA MENGCOPY TANGKI

Select EQUIP -> /T-101A pada Member Drawlist

Select CREATE > COPY > OFFSET

Ketik pada Number of Copies 1, Offset Y 15000

Klik APPLY

DISMISS

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Hasil copy akan terlihat seperti gambar di bawah

B.1.4. CARA MELETAKKAN EQUIPMENT (TANGKI)

Select POSITION > EXPLICITLY

Klik APPLY > DISMISS

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B.2. MEMBUAT POMPA

B.2.1. POMPA PROSES

CREATE > EQUIPMENT

Klik OK

CREATE > SUB-EQUIPMENT

Klik OK

CREATE > PRIMITIVE

Klik APPLY

Lalu klik Height 300; Diameter 600; Z-Axis E

Klik OK

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CREATE > SOLID > TYPE > CYLINDER > APPLY

Height 100; Diameter 400; Z-Axis E

Klik OK

CONNECT > PRIMITIVE > ID POINT

Select CYLINDER-2 disambungkan ke CYLINDER-1

Pilih No



Klik OK



Pilih No



Klik OK



Pilih No

CREATE > SOLID > TYPE > BOX > APPLY

Y-Lenght 750; X-Lenght 1500; Z-Lenght 100;

Y-Axis N; Z-Axis U

BY D350 W450

OK


Y-Lenght 1000; X-Lenght 1700; Z-Lenght 400;

Y-Axis N; Z-Axis U

OK


Select BOX-2 disambungkan ke BOX-1

Pilih NO

B.2.2. MEMBUAT NOZZLE PADA POMPA

Select SUB-EQUIP ->/P-101A-P pada Member Drawlist

CREATE > PRIMITIVE

CREATE > SOLID > TYPE > NOZZLE

Klik Nozzle Type lalu ganti Nominal Bore menjadi 100

APPLY > DISMISS

ORIENTED P1 is U

Height 350

APPLY > DISMISS

BY U500

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Klik CREATE > COPY > OFFSET

Ketik Number of Copies 1 dan Offset X 500

APPLY > DISMISS

Klik ATTRIBUTES, ganti Hight dari 350 menjadi 150

Lalu klik OK


Select NOZZLE-2 disambungkan ke CYLINDER-1

Pilih NO

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C. MEMBUAT COLUMN DISTILASI, CONDENSER DAN REBOILER C.1. COLUMN

C.1.1. MEMBUAT HIERARCHY EQUIPMENT COLUMN

CREATE > ZONE

NAME COLUMN-ZONE

OK > ENTER

CREATE > EQUIPMENT

NAME MD-101

OK > ENTER

CREATE > SUB-EQUIPMENT

NAME MD-101A

OK > ENTER

C.1.2. MEMBUAT VESSEL DENGAN METODE PRIMITIVE

CREATE > PRIMITIVE


HEIGHT = 35000; DIAMETER = 4000; Z-AXIS = U

OK

CREATE > SOLID > TYPE > DISH > APPLY

DIAMETER = 4000; HEIGHT = 1500; RADIUS = 500; Z-AXIS = U

OK


Select DISH-1 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A)

NO

CREATE > COPY > MIRROR

CURSOR > ELEMENT

Select CLY-1 (SUBE -> MD-101A)

Plane Direction D

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APPLY > YES > DISMISS



OK


Select CLY-2 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A)

NO

CREATE > SOLID > TYPE > CIRCULAR TORUS > APPLY

R-INSIDE = 200; R-OUTSIDE = 450; ANGLE = 90; Y-AXIS = N; Z-AXIS = U

OK


Select CTOR-1 (SUBE -> MD-101A) disambungkan ke CYL-2 (SUBE -> MD-101A)

NO



OK


Select CLY-1 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A)

NO

CREATE > NEGATIVE > TYPE > CYLINDER

APPLY


OK

UNTUK MENAMPILKAN AGAR TERLIHAT BERLUBANG

SETTING > GRAPHICS > REPRESENTATION

Holes Drawn kita beri tanda V (green check)

Update all Graphics kita beri tanda V (green check)

OK



OK


Select CYL-2 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A)

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NO

CREATE > NEGATIVE > TYPE > CYLINDER > APPLY


OK


Y-LENGTH = 6000; X-LENGTH = 6000; Z-LENGTH = 1500; Y-AXIS = N; Z-AXIS = U

OK


Select BOX-1 (SUBE -> MD-101A) disambungkan ke CYL-2 (SUBE -> MD-101A)

NO

CREATE > SOLID > TYPE > NOZZLE > APPLY

Select Nozzle Type > Nominal Bore 200 > APPLY > DISMISS

Oriented P1 is U

Height 2000

APPLY > DISMISS


Select NOZZLE-1 (SUBE -> MD-101A) disambungkan ke CYL-3 (SUBE ->

V_102/VESSEL)

NO



Oriented P1 is S

Height 1200

APPLY > DISMISS

BY U15000 S2200

OK


Ketik Number of Copies 1 dan Offset Z -25000

APPLY > YES > DISMISS



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Oriented P1 is S

Height 1200

APPLY > DISMISS

BY S2300 Enter


Number Of Copies 1 dan Offset Z -9000

ORIENTATE > ROTATE

Angle (*) dan Directions N

BY N4600


Number Of Copies 1 dan Offset Z 18000

APPLY > DISMISS

Klik NOZZLE-3 (SUBE -> MD-101A)


Number Of Copies 1 dan Offset Z -2000

APPLY > DISMISS

MODIFY > NOZZLE SPESIFICATION

Ganti Nominal Bore 250

APPLY > DISMISS

Ketik Q HEI pada Command Line

HEIGHT 200 > ENTER


Select NOZZLE-4 (MD-101A) disambungkan ke CTOR-1 (MD-101a)

NO

C.1.3. MEMBUAT PLATFORM

DESIGN > STUCTURES > ASL MODELLER

Pada Member Drawlist, Klik ZONE -> COLUMN-ZONE

Klik OK

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CREATE > PLATFORM > CIRCULAR > ROUND

Name MD-101A/PF1 > ENTER

Direction E60N

Radius to outside floor 4000

Angle 210

Floor width 1500

Inside rail YES

OK

BY D10000

Enter


Klik OK


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Direction N60W


Angle 180

Floor width 1500

Inside rail YES

OK

BY D500

Enter


Klik OK



Direction S60E


Angle 180

Floor width 1500

Inside rail YES

OK

BY U8500

Enter

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C.1.4. MEMBUAT LADDERS

CREATE > LADDER > SIDE EXIT > SINGLE

Name MD-101A/LDD1> ENTER

Direction E

Height 9000

OK

ORIENTED > ROTATE

Angle -45

Direction U

APPLY > DISMISS

BY W1800 N1500 D9500

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Name MD-101A/LDD2 > ENTER

Direction W

Height 9000

OK

ORIENTED > ROTATE

Angle -45

Direction U

APPLY > DISMISS

BY E1800 S1500 D500

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Name MD-101A/LDD3 > ENTER

Direction N

Height 9000

OK

ORIENTED > ROTATE

Angle -10

Direction U

APPLY > DISMISS

BY E400 S2300 D19200

MEMINDAHKAN COLUMN

Klik Pada Member Drawlist COLUMN-ZONE

Klik POSITION > EXPLICITLY (AT)

W25000 N20000

APPLY > DISMISS

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C.2. MEMBUAT CONDENSER DAN REBOILER

C.2.1 CONDENSER

Klik pada Member Drawlist > EQUIP-ZONE

Klik CREATE > EQUIPMENT

Name MD-101A/HE

OK

Klik CREATE > SUB-EQUIPMENT

Name MD-101A/COND1

OK


Height 6000; Diameter 2500; Z-Axis N

Klik OK


Diameter 2500; Height 750; Radius 350; Z-Axis N


Select DISH-1 (SUBE-MD-101A/COND1) disambungkan ke CYLI-1 (SUBE-MD-

101A/COND1)

Pilih No


Diameter 2500; Height 750; Radius 350; Z-Axis S

Klik OK


Select DISH-2 (SUBE-MD-101A/COND1) disambungkan ke CYLI-1 (SUBE-MD-

101A/COND1)

Pilih No


X-LENGTH 2500; Y-LENGTH 200; Z-LENGTH 2500

Klik OK

BY D1250 N2000


Number Of Copies 1 dan Offset Y -4000

APPLY > DISMISS


Nominal Bore 500

Orientate P1 U

Height 750

APPLY > DISMISS

BY U1650 N2500

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Nominal Bore 100

Orientate P1 D

Height 750

APPLY > DISMISS

BY D1450 S2500

C.2.2 REBOILER

Klik pada Member Drawlist > EQUIP-ZONE

Name MD-101A/HE

Klik CREATE > SUB-EQUIPMENT

Name MD-101A/REB1

OK


Height 3000; Diameter 1250; Z-Axis U

Klik OK


Diameter 1250; Height 550; Radius 350; Z-Axis U


Select DISH-1 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-

101A/REB1)

Pilih No


Diameter 1250; Height 550; Radius 350; Z-Axis D

Klik OK


Select DISH-2 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-

101A/REB1)

Pilih No


X-LENGTH 1250; Y-LENGTH 1250; Z-LENGTH 150

Klik OK

BY E625 N1000


Number Of Copies 1 dan Offset Z 2000

APPLY > DISMISS


Nominal Bore 100

Orientate P1 D

Height 750

APPLY > DISMISS

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Select NOZZ-1 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-

101A/REB1)

Pilih No


Nominal Bore 200

Orientate P1 U

Height 750

APPLY > DISMISS


Select NOZZ-2 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-

101A/REB1)

Pilih No

D. PIPEWORK MODELLING

D.1. Piping In PDMS : Basic Concepts

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D.2. Piping Specifications

D.3. Pipe Branch Heads and Tails

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D.4. PIPING ZONE

D.4.1. MEMBUAT PIPE-1/B1 (BRANCH 1)

Klik DESIGN > PIPEWORK > CREATE > ZONE

Klik OK

CREATE > PIPE

Klik OK

Akan muncul CREATE BRANCH berikut

Klik OK

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APPLY

Select NOZZLE-2 (EQUIP-> P-102B > SUBE -> 1)

APPLY

Select NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1)

DISMISS

CREATE > COMPONENTS

Check List FORWARDS dan AUTO CONN

Select GASKET > CREATE

Select FLANGE > CREATE

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OK


OK

Klik Commend Line BY E400

OK



Select ELBOW > CREATE

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OK

Piping Components

ROTATE > 180

DISMISS

DISMISS

BY E200

ENTER

Select TEE > CREATE

OK

Piping Components

ROTATE > 90

DISMISS

THRO ID CURSOR > NOZZLE-1 (EQUIP-> T-102A > SUBE -> 1)

Select ELBOW > CREATE

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OK

Piping Components

ROTATE > 180

THRO ID CURSOR > NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1)

DISMISS


BY W200


Select VALVE > CREATE

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OK



Select BRANCH -> PIPE-1/B1

Select NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1)

Pada Piping Components

Check BACKWARD



D.4.2. MEMBUAT PIPE-1/B2 (BRANCH 2)

Pada MEMBER DRAWLIST

Klik PIPE -> PIPE-1

CREATE > BRANCH

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OK

HEAD > TO NOZZLE

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APPLY

Select NOZZLE-1 (EQUIP-> T-102A > SUBE -> 1)

TAIL > TO TEE

APPLY > TEE > DISMISS

CREATE > COMPONENTS

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E. TUGAS:

1. Cobalah merouting pipa untuk BRANCH-3 antara NOZZLE-1 pada P-102A dan

NOZZLE-1 pada P-102B. Dilengkapi dengan CHECK VALVE dan TEE untuk

BRANCH selanjutnya.

2. Buatlah alat-alat utilitas (Cooling Tower, Clarifier, SandF Filter, Ion-Exchange,

dll). Kemudian buat sistem perpipaannya dengan menggunakan software

PDMS.

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