perhitungan waktu tinggsl vrm

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Perhitungan Vertical Roller Mill Data : 5 m Weight of 1 roller 57 Ton 559 kN 3 m W 1 m Speed Table 25 rpm Hydraulic silinder 0.1039 Capacity 400 t/h Mill motor 3200 kW Hidraulic pressure 160 Bar Grinding bed Thickness (H) 80 mm π 3.14 Gidraulic cylinder 0.42 m 0.21 m Mill motor 3200 kW ρp 2000 Perhitungan : T 2,220.688 kN 740.229 µ 0.092 ρmax = 4 x KT/µ 10,771.813 0.708 N' = 1/3 xρmax x (F-1)/ρp 1.272 KJ/kg 0.353 kWH/Ton C = (N/P)/N' 22.647 kali Contoh 1 Jika di asumsikan: C 15 kali Hydraulic Pressure 160 Bar ρp 2000 N 8 kWH/Ton D 0 D R 56/D 0.5 m 2 kg/m 3 Specific Grinding Pressure (K T ) K T = T/ (W. D1) T = ¼ π (0.42 2 -0.21 2 ) x 160 x100x559 µ = N/(0.844 x K T x D 0 2.5 ) K T kN/m 2 kN/m 2 F-1 = ¼ x D R /H x µ 2 kg/m 3

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Waktu tinggal material dalam VRM

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Page 1: Perhitungan Waktu Tinggsl VRM

Perhitungan Vertical Roller MillData :

5 m

Weight of 1 roller57 Ton

559 kN

3 mW 1 mSpeed Table 25 rpm

Hydraulic silinder 0.1039Capacity 400 t/hMill motor 3200 kWHidraulic pressure 160 BarGrinding bed Thickness (H) 80 mmπ 3.14

Gidraulic cylinder0.42 m0.21 m

Mill motor 3200 kW

ρp 2000

Perhitungan :

T 2,220.688 kN

740.229 µ 0.092

ρmax = 4 x KT/µ 10,771.813

0.708 N' = 1/3 xρmax x (F-1)/ρp 1.272 KJ/kg

0.353 kWH/TonC = (N/P)/N' 22.647 kali

Contoh 1 Jika di asumsikan:C 15 kaliHydraulic Pressure 160 Bar

ρp 2000N 8 kWH/Ton

D0

DR

56/D0.5

m2

kg/m3

Specific Grinding Pressure (K T)

KT = T/ (W. D1)

T = ¼ π (0.422-0.212) x 160 x100x559

µ = N/(0.844 x KT x D02.5)

KT kN/m2

kN/m2

F-1 = ¼ x DR/H x µ2

kg/m3

Page 2: Perhitungan Waktu Tinggsl VRM

Maka :N' = (N/P)/C 0.53 kWH/Ton/putaranρmax = 3 x N' x ρp/(F-1) 4,517.56 kJ/kg

16,263.21 KWh/tµ = δ/3 = (4 x KT/ ρmax)/3 0.06

Contoh 2 Jika di asumsikan:C 15 kaliHydraulic Pressure 180 Bar

ρp 2000N 8 kWH/Ton

Maka : 35.10 mm

2,119.50 kWP = N/N' 264.94 Ton/hr

Retention time :

400 T/hr

0.150 m15 cm

6 m

Density 1000

33.54 sec

kg/m3

H = ¼ x DR x δ2/ (F-1)

N = µ x (0.844 x KT x D02.5)

Mill capacity (P =7 x D02.5)

Material layer thickness (3% D0)

Diameter nozzle Ring (1.2 x D0)

Kg/m3

t retention : H x D00.5

Page 3: Perhitungan Waktu Tinggsl VRM

80 bar

T pada Pressure 80 bar 1,389.844 kN

463.281 0.146 standart not higher than (0.11-0.12)

kN/m2

Page 4: Perhitungan Waktu Tinggsl VRM
Page 5: Perhitungan Waktu Tinggsl VRM

Perhitungan Vertical Roller MillData :

5 m

Weight of 1 roller57 Ton

559 kN

3 mW 1 mSpeed Table 25 rpm

Hydraulic silinder 0.1039Capacity 400 t/hMill motor 3200 kWHidraulic pressure 160 BarGrinding bed Thickness (H) 80 mmπ 3.14

Hidraulic cylinder0.42 m0.21 m

Mill motor 3200 kW

ρp 2000

Perhitungan :

T 2,220.688 kN

740.229 µ 0.092 standart not higher than

ρmax = 4 x KT/µ 10,771.813

0.708 N' = 1/3 xρmax x (F-1)/ρp 1.272 KJ/kg

0.353 kWH/TonC = (N/P)/N' 22.647 kali

Contoh 1 Jika di asumsikan:C 15 kaliHydraulic Pressure 160 Bar

ρp 2000N 8 kWH/Ton

D0

DR

56/D0.5

m2

kg/m3

Specific Grinding Pressure (K T)

KT = T/ (W. D1)

T = ¼ π (0.422-0.212) x 160 x100x559

µ = N/(0.844 x KT x D02.5)

KT kN/m2

kN/m2

F-1 = ¼ x DR/H x µ2

kg/m3

Page 6: Perhitungan Waktu Tinggsl VRM

Maka :N' = (N/P)/C 0.53 kWH/Ton/putaranρmax = 3 x N' x ρp/(F-1) 4,517.56 kJ/kg

16,263.21 KWh/tµ = δ/3 = (4 x KT/ ρmax)/3 0.06

Contoh 2 Jika di asumsikan:C 15 kaliHydraulic Pressure 180 Bar

ρp 2000N 8 kWH/Ton

Maka : 35.10 mm

2,119.50 kWP = N/N' 264.94 Ton/hr

Retention time :

400 T/hr

0.150 m15 cm

6 m

Density 1000

33.54 sec

kg/m3

H = ¼ x DR x δ2/ (F-1)

N = µ x (0.844 x KT x D02.5)

Mill capacity (P =7 x D02.5)

Material layer thickness (3% D0)

Diameter nozzle Ring (1.2 x D0)

Kg/m3

t retention : H x D00.5

Page 7: Perhitungan Waktu Tinggsl VRM

standart not higher than (0.11-0.12)

Page 8: Perhitungan Waktu Tinggsl VRM