lpg filling pump

DATA SHEET

Nomor Dokumen LPG FILLING PUMP

P-001/002/003/004/005/006

Rev. : 2

TPK-DS-20-005-A4 Nomor Halaman

1 dari 5

PEMBERI KERJA : PT PERTAMINA (PERSERO)

KONTRAKTOR : PT WIJAYA KARYA (PERSERO) TBK

NAMA PROYEK : RELOKASI DEPOT LPG TANJUNG PRIOK

BERIKUT SARFAS PENUNJANGNYA

LOKASI : DEPOT LPG – TANJUNG PRIOK

NOMOR KONTRAK : 53 / F30000 / 2010 – S5

2 10 / 06/ 11 5 IFA RMN DDK NVD

1 18 / 02/ 11 5 IFA RMN DDK NVD

0 11/01/11 5 IFR/IFA RMN DDK NVD

REV TGL HAL URAIAN DIBUAT OLEH DIPERIKSA OLEH

DISETUJUI

OLEH

PT. WIJAYA KARYA (PERSERO) Tbk

DATA SHEET

Nomor Dokumen LPG FILLING PUMP

P-001/002/003/004/005/006

Rev. : 2

TPK-DS-20-005-A4 Nomor Halaman

2 dari 5

REVISION SHEET

No. Rev.

Date

Description

0 11/01/11 IFR / IFA

1 18 / 02 / 11 IFA

-Perubahan QA and Inspection Testing (Hal 5):

-Hydrotest Non WIT

-Retest on seal leakage deleted

-Soud Level test WIT

2 10 / 06 / 11 IFA

-Perubahan QA and Inspection Testing (Hal 5):

-Inspection required for casting

-Perubahan material pompa (Hal 3)

3

1 Client: PT. PERTAMINA (PERSERO) Project: Relokasi Depot LPG Tj.PRIOK Berikut Sarfas Penunjangnya Item

2 Service: LPG FILLING PUMP Location: TANJUNG PRIOK JAKARTA No.

3 No. of units : Main driven by Manufacturer :

4 Spare driven by Pump serial No.

5

6 Capacity : Min m3/hr Liquid Name

7 Normal m3/hr

8 Suction pressure : min / max kg/cm2-A Pumping Temp (min / nor /max ) (°C)

9 Suction pressure : operating kg/cm2-A Vapour Pressure (kg/cm

2-A)

10 Discharge press. at Nozzle kg/cm2-A Spesific Gravity

11 Differential pressure kg/cm2-G Viscosity (cP) (cP)

12 Differential head m Spesific Heat (kJ/kg.K)

13 Hydraulic power kW (mg/kg)

14 NPSHA m (mol fraction)

15 Process Variation Corrosive / abresive agent

16 Starting Condition

17 Srevice : Annex H class

18 Min design temperatur

19 Reduced-hardness material required

20 Barrel / case

21 Location Impeller

22 Case / impeller wear ringss

23 Electrical Area Classification : Shaft

24 Class 1(one) GR D Zone 1 (one) Diffusers

25

26 Site Data Altitute (m) Proposal curve no

27 Barometer (max) 1,25 (Kg/cm2-A) RPM (rpm)

28 Range of ambient temp : min / max Impeller diameter : Rated (mm)

29 : 23 / 35 °C Max (mm)

30 Relative Humidity : min / max Min (mm)

31 : 75 / 100 % Impeller Type

32 Unusual Condition Rated Power (kW)

33 Efficiency %

34 Type Minimum Continuous Flow : Thermal (m3/h)

35 Stable (m3/h)

36 Prefered Operation region (m3/h) to

37 Allowable Operation region (m3/h) to

38 Motor supplied by Max Head @ rated impeller (m)

39 Manufacture Max power @ rated impeller (kW)

40 kW NPSHR at Rated flow (m)

41 RPM Max suction spesific speed (Nss)

42 Type Max sound press level (dBA)

43 Frame Est. soundpressure level (dBA)

44 Enclosure

45 Cooling methode

46 Volts / Phase/ Hertz Electricity Voltage Phase Hertz

47 Insulation Drivers 400 3 50

48 Temperatur rise Heating

49 Full Load Amps System voltage dip

50 Loked Rotor Amps Steam Max Temp

51 Starting Method Drivers

52 Bearings (Type/Number) Heating

53 / Cooling water

54 / Supply temp / Max return temp (°C)

55 UP (N) Nor. Press / Design temp (kg/cm2-A)

56 Down (N) Min. Ret. Press / Max allow. D.P. (kg/cm2-A)

57 Chloride concentration (ppm)

58

LIQUID

OF 5

PAGES :

REV : 2

DATA SHEET

LPG FILLING PUMP

P-001/002/003/004/005/006

**

* *

SITE DATA

OPERATING CONDITIONS

Yes, by ethyl-merchaptant

DOCUMENT NO.

TPK-DS-20-005-A4

RE

VIS

ION

* *

83,50

167

6,1538 / 7,0628

12,0072

121

6,2422

*

2,6

0,56

0,15

VSD

11000

UTILITY CONDITION

Max. Press Min Press Min Temp

*

*

*

*

85 @ 1m

Closed

*

*

*

*

*

S5

MATERIAL

*

PERFORMANCE

*

*

*

*

*

*

Class F

Class B

*

*

*

*

*

*

6(six) Motor *

*

LPG mix (propane 50% : butane 50%)

20 / 30 / 38

6,0555

*

6,4387

29,29

Open Valve

MOTOR DRIVER

*

Mfr's

Model

*

DRIVER TYPE *

Pump manufacture

Squirel cage motor

Horisontal

IP55

TEFC

400 / 3 / 50

*

Auto Start-Stop

Intermittent

Paralel Op. req'd

OutdoorIndoor Under roof-

Open shelterHeated Unheated

Winterization Tropicalization

Dust Fumes Others

Induction Motor Steam Turbin

Gear Others

Thrust

Vertical Thrust Capacity

Hazardous Flamable Others

H2S concentration

Chloride concentration

Radial

2

4 OF 5



3 No. of units : Main driven by Manufacturer : Mfr's

4 Spare driven by Pump serial No. Model

5

6 Rotation :

7 Pump Type : Pumps :

8

9 Casing Mounting :

10

11 Casing Type : Baseplate :

12

13 Case Pressure rating :

14 (kg/cm2-A) @ * (°C)

15 (kg/cm2-A) Shipment :

16

17

18 Piping Pump

19 Suction 10 * Spare rotor assembly packege for :

20 Discharge 6 *

21 Pressure Casing Aux. Connection :

22 Size (in)

23 Drain *

24 Vent *

25 Warm-up

26 Balance / leak-off C.W piping :

27

28 C.W Piping Material

29 Rotor :

30 Cooling water requirement

31 Coupling : (m3/h)

32 (m3/h)

33 Steam Piping

34 * (mm)

35

36 Bearings (Type/Number) :

37 /

38 /

39 Lubrication :

40

41 Mechanical Seal :

42 Standard

43 Manufacture

44 Model

45 Size

46 API Plan :

47 Flush

48 Auxilliary

49 Base Plates :

50

51

52 Pump

53 Driver

54 Gear

55 BasePlate

56 Total

57

MASSES (KG)

RE

VIS

ION

CONSTRUCTION SURFACE PREPARATION AND PAINT

6(six) Motor

See Note 5.9

*

*

*

*

*

BEARINGS AND LUBRICATION

Flange rating Facing

*

See Note 5.9

See Note 5.9

See Note 5.9

See Note 5.9

See Note 5.9

*

API 682

# 300

RF# 300

Size (in)Flange rating Facing Position

*

*

Antifriction bearing

Antifriction bearing

RF Top

RFSee Note 5.7

Metaflex or Eq

HEATING AND COOLING

*

*

*

N/A

*

*

*

*

*

INSTRUMENTATION

DOCUMENT NO.

TPK-DS-20-005-A4

DATA SHEET

LPG FILLING PUMP

P-001/002/003/004/005/006

REV : 2

PAGES :

*

*

See Note 5.7 RF

1,5

Non lubricated

End

Flexible spacer

CW CCW

OH2

Others

OH3 OH6

Inline

Others

Centerline

Single Volute Multiple Volute Diffuser

Max all. working press.

Hydrotest Pressure

Nozzle Connection

Machiined and studded connection

Cylindrical threads required

Component balance to iso 1940 G1.0

Coupling balanced to iso 1940-1 G.6.3

Coupling Per ISO 14691

Non-Spark Coupling guard

Coupling Guard Standard Per

Manufacture

Rating (kw per 100r/min)

Spacer Lenght

Model

Lube type

Service Factor

Coupling Per ISO 10441

Coupling Per API 671

Manufacture Standard Others

Finish Coat

Pump Surface Preparation

Primer

Finish Coat

Baseplate Surface Preparation

Primer

Domestic

Export boxing required

Export

Outdoor storage more than 6 month

Horisontal Storage Vertical Storage

Type of shipping preparation

Heating Jacket required Cooling required

Cooling water piping plan

Pipe Tubing Fittings

S. Steel C. Steel Galvanized

Bearing Housing

Heat Exchanger

Tubing Pipe

Radial

Thrust

Grease

Oil flooded

Constant level oiler preference

Oil Visc Iso grade

Purge Oil Mist

Pure oil mist

Accelerometer

Provision for mounting only

Pressure gauge type

Flat surface required

Api baseplate number

Non grout construction

Others

5 OF 5



3 No. of units : Main driven by Manufacturer : Mfr's

4 Spare driven by Pump serial No. Model

5

6 Non WIT WIT Observe

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21 Manifold piping to single connection

22

23

24

25 Connection Bolting

26

27

28

29

30

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48 For

50 Method

51

52 Unless otherwise specified, API-610 10th Edition shall govern.

53 * = Vendor to Advise

54 5.1. Electric motor shall have minimum enclosure Eex de, TEFC and min. IP 55 enclosure with winding insulation of class F and have +/- 10% voltage

55 variation and applicable for VVVF application.

56 5.2. Electric motor shall be refer to Electrical Specification LV Induction Motor TPK-SP-30-004-A4

57 5.3. NPSH test shall be conducted in case of margin NPSH less than 1 meter

58 5.4. Anti condensation heaters shall be provided for motors rated 3.7 KW or above and be suitable for 230V AC, 50Hz, single phase power supply

59 5.5. Constant level oiler shall be provided by vendor

60 5.6. Drain piping connection shall be end on edge of baseplate

61 5.7. Vendor shall be provide flange to attach the pumps on piping connection comply with ASME B 16.5, ANSI 300# WNRF except for flange 1"

62 and below shall be 800#

63 5.8. The pump shall be design and tested as per API-610 latest eddition

64 5.9. Painting shall refer to Painting Spesification TPK-SP-20-001-A4

65 5.10. Motor RPM shall be 1500 RPM or 3000 RPM

66

PIPING AND APPURTENANCES

REMARKS

*

OTHER PURCHASER REQUIREMENT

QA INSPECTION AND TESTING

RE

VIS

ION

SPARE PART QA INSPECTION AND TESTING

6(six)

DOCUMENT NO.

TPK-DS-20-005-A4

DATA SHEET

LPG FILLING PUMP

P-001/002/003/004/005/006

PAGES :

Motor *

*

REV : 2

Torsional analysis required

Torsional analysis report

Progess report

Shop Inspection

Perf. Curve approval

NPSH

Performance

Retest on seal leakage

Sound level test

Nozzle load test

4 h mech run test

Resonance Test

Impact Testing

Vendor submit test procedures

Vendor submit test data within 24 h

Casing

Others

Inspection required for connection welds

Mag. Particle

radiographic

Start-Up

Specify

Normal Maintenance

Maximum discharge pressure to include

Coordination meeting required

Max Dia. Impeller and/or mo of stage

Max. relative density

Operation to trip speed

Connection design approval

Additional data requiring 20 year retention

Outline of procedure for optional test

Flanges req'd in place off socket weld unions

Mount Seal reservoir off baseplate

Vent Cooling water

Painted SS

PTFE Coating ASTM A153 Galvanized

Installation List in proposal

Test with substitute seals

Hydrostatic

Complete unit test

Cleanliness prior final assembly

Mechanical run until oil temp. stable

True Peak velocity data

Auxillary equipment test

Vendor keep repair and HT record

Include plotted vibration spectra

Submit inspection check list

Material certification required

Impeller Shaft

Casting repair procedure approval required

Liquid penetrant

Ultrasonic

Inspection required for casting

Mag. Particle

radiographic

Liquid penetrant

Ultrasonic

Additional subsurface examination

Hardness test required

Recomended 2 year spare part

Drain

Check for co-planar mounting pad

Mechanical run after oil temp. stable

1

1

1

2

lpg filling pump

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