tugas elmes i pegas.doc
TRANSCRIPT
-
8/16/2019 tugas elmes I pegas.doc
1/26
NOMENKLATOR
SIMBOL KETERANGAN SATUAN
c
CS
C1
d
D
G
Gc
Hf
k
K
n
σ
W
δ
τ
K
f
Indeks Pegs
Ke!"ngg#n K$% Te#&sng
Ke!"ngg#n K$% Lend'%n Mks
D()e%e# K$%
D()e%e# R%*#% Pegs
M"d'!'s Gese#
Pn+ng Pegs S"!(d
Pn+ng Pegs Be,s
K"ns%n% Pegs
-k%"# Ke%egngn W.!
/')!. L(!(%n Ak%(f
M")en P'n%(#
Be,n
Def!eks(0!end'%n
Tegngn Gese#
-k%"# Tegngn W.!
Lend'%n ng Te#+d(
*
))
))
))
))
*
))
))
N0))
*
,'.
N2))
N
))
N0c)3
*
)
Tugas Perencanaan Elemen Mesin I 1
-
8/16/2019 tugas elmes I pegas.doc
2/26
BAB I
PENDAHULUAN
1.1. Latar Belakang Masalah
S!. s%' k")&"nen "%")"%(f 4ng sng% 5(%! d!. s(s%e) s's&ens(2
S(s%e) s's&ens( ,e#f'ngs( 'n%'k )e#ed) ge%#n g# d&% )e)&e#"!e.
ke)nn dn ken4)nn 'n%'k ,#ng6 &en')&ng dn &engend# (%' send(#(2
Ge%#n 4ng ,e#!e,(.n (%' ,(s d%ng d#( &e#)'kn +!n %' dn4 ge%#n
)es(n d#( kend#n (%' send(#(2 Pd &e#encnn (n( &en'!(s )enc", 'n%'k
)e#ncng s(s%e) s's&ens( 'n%'k se&ed )"%"# 4(%' s(s%e) s's&ens( #"d de&n
'n%'k )"%"# Yamaha J!"ter M# 1$% &&2
1.$. Permasalahan
D!) %'gs &e#encnn (n( &en'!(s )end&% %'gs 'n%'k )e#encnkn
s."ck ,s"#,e# &d kend#n Yamaha J!"ter M# 1$% &&. 4ng )n &egs
(n( ,e#f'ngs( se,g( &e#ed) ke+'% #"d de&n d#( kend#n2 B.n &egs 4ng
d(&k( d!. ,+ &egs dengn k$% ,+ %ekn ke#s s%nd# /LS G 78312Be,n 4ng kn d(%e#() "!e. s."ck ,s"#,e#2
1.' T(an Penl"san
T'+'n &en'!(sn %'gs &e#encnn (n( d!. 9
12 Me#encnkn 'k'#n '%) s."ck ,s"#,e# #"d de&n Yamaha J!"ter
M# 1$% &&.
32 Me).)( k#k%e#(s%(k s's&ens( de&n se&ed )"%"# Yamaha J!"ter
M# 1$% &&.
1.). Batasan Permasalahan
K#en &e#)s!.n &egs 4ng k")&!eks dn )e)(!(k( ,e#,g( f'ngs(
dn s%#'k%'#6 )k &en'!(s .n4 )eng'#(kn %en%ng %e"#( ds# &egs dn
s."ck ,s"#,e#6 )e)&e#k(#kn !e%k %(%(k ,e#% d4 ngk'% kend#n6 d()ens(
&egs6 %ekn(k )n'fk%'# &egs6 dn )s!. 4ng )ends# d#( &egs 'n%'k
,e,n s."ck ,s"#,e# Yamaha J!"ter M# 1$% &&.
Tugas Perencanaan Elemen Mesin I 3
-
8/16/2019 tugas elmes I pegas.doc
3/26
-
8/16/2019 tugas elmes I pegas.doc
4/26
BAB IITEORI DA*AR PE,A*
$.1. -ngs" Pegas
Pegs d!. s'%' ,en%'k 4ng e!s%(s #%(n4 +(k d(,e#( ,e,n )k
&egs kn )eng!)( &e#',.n dengn &en4()&nn ke#+ ;ene#g( &"%ens(!<
k!' d(,$.kn &e#&(nd.n &egs %e#.d& g4 &e),e,nn -;$< )k
d(d&%kn g#(s &engen!2 G#(s &engen! 6 ,6 %' c d!) g),#2 Makin
curam garis pengenalnya, berarti makin keras pegasnya. Pd g#(s &engen!
4ng !'#'s ;n")(n!< )k c = d-0df = k"ns%n6 &d g#(s &engen! 4ng
"g#es(f , )k &egs dengn &eng),(!n f 4ng &!(ng ke#s ;d-0df
)enn+k
-
8/16/2019 tugas elmes I pegas.doc
5/26
-
8/16/2019 tugas elmes I pegas.doc
6/26
;&e#ed)n< k#en gesekn %' &e#',.n ,en%'k &!s%(s )k ene#g( 4ng
d(,e#(kn k'#ng d#( ene#g( 4ng d(),(!2 Kek'%n &egs d(%en%'kn "!e.
,es#n4 %egngn gese# %' %egngn !en%'#6 sedngkn kekk'n d(%en%'kn
"!e. )"d'!'s e!s%(s(%s %' )"d'!'s gese#n42 B(! %#(kn %' k")es(
,eke#+ &d &egs '!(#6 ,es#n4 )")en &'n%(# d!. %e%& 'n%'k se!'#'.
&en)&ng k$% 4ng ,eke#+2 /(k ,e,n d(.(!ngkn )k &egs kn ke),!(
ke,en%'k se)'! ;def"#)s( e!s%(s
-
8/16/2019 tugas elmes I pegas.doc
7/26
,am+ar 1.$. R"n&"an s"stem ss!ens"
$.$. Ma&am2ma&am Pegas
Pegs d&% d(g"!"ngkn %s ds# +en(s ,e,n 4ng d(%e#() dn )en'#'%
c"#kn4 se,g( ,e#(k'% 9
12 Pegs '!(# %' s&(#!• Pegs %ekn ,am+ar $.$a/
• Pegs &'n%(# ,am+ar $.$&/
32 Pegs %#(k ,am+ar $.$+/
72 Pegs 5"!'% ,am+ar $.$3/
>2 Pegs d'n ,am+ar $.$e/
82 Pegs &(#(ng ,am+ar $.$4/
?2 Pegs c(nc(n ,am+ar $.$g/
Tugas Perencanaan Elemen Mesin I @
-
8/16/2019 tugas elmes I pegas.doc
8/26
@2 Pegs ,%ng &'n%(# ,am+ar $.$h/
2 Pegs +)
2 Pegs k#e%
12 Pegs 'd#
Be#% 4ng #(ngn dn 5"!')en4 4ng kec(! &d ke#+ &egs
)e)'ngk(nkn &engg'nn &egs k#e%6 &egs c(nc(n ,e#n(!( %(ngg( d#( ,+6
dn k$% ,+ %(&(s 'n%'k &en#(kn2 Ke%(ngg(n k"ns%#'ks( 4ng #end.
)e),e#(kn ke)'ngk(nn &e)k(n*&e)k(n &egs %ekn ,(s6 &egs d'n
dn &egs ,%ng &'%# ;kend#n
-
8/16/2019 tugas elmes I pegas.doc
9/26
,am+ar $.1. -aktr Tegangan 3ar" 5ahl
,am+ar $.$ Ma&am2Ma&am Pegas
;< Pegs %ekn ;f< Pegs &(#(ng
;,< &egs %#(k ;g< Pegs c(nc(n
;c< Pegs &'n%(# ;.< Pegs ,%ng &'n%(#
;d< Pegs 5"!'%
;e< Pegs d'n
Pegas Ul"r *!"ral/
Pegs '!(# ;.e!(c! s(ngs< d!. s'%' &egs dengn ,en%'k !(!(%n k$%
4ng )e!(ngk# se&e#%( &d '!(# ;s&(#!
-
8/16/2019 tugas elmes I pegas.doc
10/26
-
8/16/2019 tugas elmes I pegas.doc
11/26
$.'. Bahan Pegas
Pegs d&% d(,'% d#( ,e#+en(s*+en(s ,.n )en'#'% &e)k(nn42
B.n ,+ dengn &en)&ng !(ngk#n d!. 4ng &!(ng ,n4k d(g'nkn2
Pegs 'n%'k &e)k(n ')') dengn d()e%e# k$% s)&( 63 ))
,(sn4 d(,'% d#( k$% %#(k ke#s 4ng d(,en%'k d(ng(n %' k$% 4ng
d(%e)&e# )(n4k2 Un%'k d()e%e# k$% !e,(. ,es# d#( 63 )) d(,'% d#(
,%ng #"! 4ng ,e#,en%'k &ns se%e!. d(,en%'k )en+d( &egs2
BAHAN PE,A* *ILINDRI* MENURUT PEMAKAIANNYA
Pemaka"an Bahan
Pegs ,(s ;d(,en%'k &ns<
Pegs ,(s ;d(,en%'k d(ng(n<
Pegs %')&'n kend#n
Pegs 'n%'k k'%'& %eknn ke%e!
Pegs 'n%'k g5e#n"! kece&%n
Pegs 'n%'k k%'&
Pegs 'n%'k &e)'%# %e!e&"n6 &egs
'n%'k )en'%'& k)e#
Pegs 'n%'k d'd'kn6 &egs 'n%'k )(nn
Pegs 4ng d(!(#( #'s !(s%#(k
Pegs n%( )gne%
Pegs %.n &ns
Pegs %.n k"#"s(
SUP>6 SUP?6 SUP@6 SUP16 SUP11
SW6 SWP6 SUS6 BsW6 NSWS6 PDW6
BeC'W6 K$% d(%e)&e# dengn )(n4k
SUP>6 SUP?6 SUP@6 SUP6 SUP11
SWP6 SUP?6 SUP@6 SUP6 SUP16
SWP6 SUP>6 SUP86 SUP@6 K$%
d(%e)&e# dengn )(n4k
SPW:6 K$% d(%e)&e# dengn )(n4k
'n%'k &egs k%'&
SWP
SW
BsW6 NSWS6 PBW6 BeC'W
SUSU6 BsW6 NSWS6 PBW6 BeC'W SUS
SUS
SUS6 BsWS6 NSWSn PBW6 BeCUW
Tugas Perencanaan Elemen Mesin I 11
-
8/16/2019 tugas elmes I pegas.doc
12/26
-
8/16/2019 tugas elmes I pegas.doc
13/26
D&% d(s()&'!kn ,.$ .!*.! 4ng )ends# d#( %e"#( 4ng %e!.
d(ke)'kkn &d #encn &egs s&(#! d!. 9
12 Bes#n4 !end'%n 4ng d(((nkn
32 Bes#n4 ene#g( 4ng kn d(se#&
72 Pe#',.n keke#sn &egs k(,% dn4 ,e,n
>2 Bes# #'ngn 4ng d(sed(kn
82 C"#k ,e,n ;,e#%6 #(ngn6 %' %n& ke+'%n<
?2 L(ngk'ngn ke#+
$.%. Pere3am Ke(t *h&k A+sr+er/
Pd s'%' s(s%e) s's&ens(6 &e#ed) ke+'% &!(ng ,e#&e#n d!)
)enc(&%kn ken4)nn &d s% ,e#kend#2 -'ngs( '%) &e#ed) ke+'%
d!. )en4e#& ene#g( ke+'%n %' %'),'kn dn )e!e&skn s."ck ,s"#,e#
ke),!( ke &"s(s( se)'! sec# &e#!.n*!.n2 Dengn de)(k(n d&% d(ceg.
&ene#'sn ke+'%n ,n%(ngn ke ,dn kend#n se.(ngg %e#c(&% ken4)nn
dn ke)nn ,e#kend#2 Pd ')')n4 &e#ed) ke+'% ,e#,en%'k s(!(nde# dn
)engg'nkn (ns(& ke#+ .(d#'!(k ,am+ar $.6/.
,am+ar $.% Prses Pem+entkan Pegas
Tugas Perencanaan Elemen Mesin I 17
-
8/16/2019 tugas elmes I pegas.doc
14/26
,am+ar $.6 Km!nen Pere3am Ke(t
$.6 Ukran Utama Pegas
$.6.1. Pan(ang Pegas *l"3 H&/
Ad!. &n+ng &egs s% &egs )end&% &e),e,nn d(%s ,e,n
)ks()') se.(ngg k$% &egs )ene)&e! s%' s) !(n2
Pe#s)nn4 9
Hc = nFd ;K.'#)(6 .!2 @8@<
n %"% = n 3
Dengn
nF = /')!. !(!(%n &s(f
n = /')!. !(!(%n k%(f
d = D()e%e# k$% &egs
$.6.$. Pan(ang Pegas Be+as H4 /
Ad!. &n+ng &egs d!) kedn s"!(%6 d(%),. dengn !end'%n
)ks()') se#% d(%),. dengn +#k n%# k$% &egs )ks()') ;d(),(!
1 ))
-
8/16/2019 tugas elmes I pegas.doc
15/26
Dn &e#s)n !(nn4 9
;Hf< = Hc δ)ks S ;G2 N(e)n6 .!2 33<
= nF2d δ)ks 63 d2n
dengn 9
S = ;612267< d2n
δ)ks = !end'%n0def!eks( )ks()')
$.6.'. In3eks Pegas &/
Ad!. &e#,nd(ngn n%# d()e%e# !(!(%n dengn k$% &egs2
Pe#s)nn4 9c = D0d ;K.'#)(6 .!2 @8@<
D = D()e%e# g'!'ngn &e#%eng.n
d = D()e%e# k$%
$.6.). Knstanta Pegas k/
Ad!. )e),nd(ngkn n%# ,e,n 4ng d(%e#() "!e. &egs dengn
def!eks( 4ng d(%(),'!kn4 &e#s)nn42Dengn 9
K = W0δ ;K.'#)(6 .!2 @8@<
W = Be,n 4ng d(%e#() ;kg<
δ = Lend'%n &egs
$.6.%. P"t&h P/
Ad!. +#k n%# s k$% +(k &egs d!) kedn %n& %eknn
;,e,s %(dk d ,e,n 4ng ,eke#+
-
8/16/2019 tugas elmes I pegas.doc
16/26
Un%'k &egs dengn &en)&ng k$% !(ngk#n 9
B(! &egs d(,e#(kn s'%' ,.n6 )k ,es#n4 )")en &'n%(# ;T< d!. 9
T =3
DW ;S"e!#s"6 .!2 718<
Dengn d()e%e# k$% d )k ,e#ds#kn &e#encnn )ekn(k
d(d&% %.nn &'n%(#n4 d!. 9
Se.(ngg % = P = 7Jd
WDA
K&
T=
D()n 9 πd30> L's &en)&ng k$%2
D(d&% 9
τ )ks = 3Jd
>2W
Jd
WDA+
τ )ks = 68c
-
8/16/2019 tugas elmes I pegas.doc
17/26
H1 = Pn+ng &egs &d $k%' ,e,n )ks()')
= Hf * δ)ks
$.6.11. -aktr Kreks" Pa3a Pegas
Pe#,nd(ngn n%# &n+ng &egs ,e,n ;Hf < dengn d()e%e# !(!(%n
&egs ;D< .#'s k'#ng d#( 8 %' Hf 0D86 )k &,(! %e#+d( &e),e,nn6
k$% kn )eng!)( &e),engk"kn se.(ngg d!) &e#encnn d(&k(
Hf 0D = >632
Pd &e#encnn &egs %ekn &d kend#n ,e#)"%"# ,(sn4 !(!(%n
&egs d(!e%kkn &en4ngg ,e) 4ng d&% ,e#ge#k e!s%(s6 'n%'k )eng.(nd#(
&e),engk"kn2 Uk'#n ,e) d(ses'(kn dengn &egs %ekn2 Pd &egs %ekn
%e#d&% ,.46 &egs 4ng %(dk )n d(%ek'k .#'s d(#.kn dengn ,'s dn
&en2
Tugas Perencanaan Elemen Mesin I 1@
-
8/16/2019 tugas elmes I pegas.doc
18/26
-
8/16/2019 tugas elmes I pegas.doc
19/26
Berat ttal 5tt < $%;; N
Lngk. ,e#(k'%n4 )enen%'kn %(%(k ,e#% d#( k")&"nen k")&"nen
&"k"k kend#n %e#se,'%2
W!!
W)sn Wg, W%k W &1 W &3
W#k
,am+ar '.$. T"t"k +erat ken3araan terha3a! gar"s sm+.
Ke%e#ngn9
S)sn = /#k %(%(k ,e#% )es(n = >8 c)
S%k = /#k %(%(k ,e#% %ngk( = @ c)
S &1 = /#k %(%(k ,e#% &en')&ng de&n = ?? c)
S &3 = /#k %(%(k ,e#% &en')&ng ,e!kng = 18 c)
S#k = /#k %(%(k ,e#% #ngk = ?1 c)
S!! = /#k %(%(k ,e#% sses"#(s kend#n = ?1 c)
Sg, = /#k %(%k ,e#% ge#,"ks = ?1 c)
S &eg = /#k &egs ,e!kng = 18 c)
Ske) g4* g4 d!) s'),' k""#d(n% d&% d(!(.% &d g),# 7272
Y S &3
S &1
S%k
S#k 6 S!!6 Sg,
S)sn
; *!eg #
,am+ar '.'. *kema ga=a2 ga=a
D#( ske) g4 %e#se,'% d&% d(.(%'ng g4* g4 4ng )e)&eng#'.(
s"k,#eke# de&n dn ,e!kng
Σ F x = 0
Tugas Perencanaan Elemen Mesin I 1
-
8/16/2019 tugas elmes I pegas.doc
20/26
= -A = ) 2 ............................................... gaya pengereman
Σ F y = 0
= -A4 W)sn W &1 * W &3 - , W!! W#k * W%k * Wg,=
= -A4 -B = 7 N N N 8 N 1 N 8 N 3 N
< -A= > -B < $%;; N
Σ M A = 0
-B 2 S &eg W)sn 2 S)sn W &1 2 S &1 W &3 2 S &3 W%k 2 S%k W#k 2 S#k W!! 2 S!! Wg, 2
Sg, =
-B2 18 = ; 7 2 >8 2 d(d&%
-#e) = -#e) S(n 38 -A = -#e) -A4
= 7@8 N S(n 38 = 182> N 81 N
Tugas Perencanaan Elemen Mesin I 3
-
8/16/2019 tugas elmes I pegas.doc
21/26
-
8/16/2019 tugas elmes I pegas.doc
22/26
"m#
"m $
$ #
"m $ #
%s& ' #
# %s (
'
>86C
0171AAC
18A3A2>A
0>3CCC21>67
?2 N73B2@2A
222A
1?3
3
7
3
7
7
7
)D)D
=
=
=
=
==
π
π σ
Un%'k s%nd#(ss( d(g'nkn k$% dengn 'k'#n SWG dengn
d()e%e# k$% 6>8 c)
? D"ameter ka8at
D = C 2 d
= ? 2 2>8 c)
= 36@ c) = 3@ ))
Se,e!')n4 s'd. d(%en%'kn d()e%e# %,'ng d!. 1 ))6 dn
d()e%e# k$% 4ng d(d&% d!. 3@ )) )k &e#.(%'ngn (n( s!. dn knd(.(%'ng '!ng2
n*, per!i*ngan ,e#a #iam-il in#e, pegas & = 35
? -aktr Tegangan 5hals
>@861
867
?186C
>8672>
18672>
?186C
>>
1>
=
+
−
−=
+
−
−=
& &
& .
? Mmen !nt"r@
Tugas Perencanaan Elemen Mesin I 33
-
8/16/2019 tugas elmes I pegas.doc
23/26
"m#
#
"m $
$ #
%s& ' #
# %s (
'
786C
171AAC
B3712?
0>3CCC21>67
867273B2@2A
222A
1?3
7
3
7
7
7
)D)D
=
=
=
=
==
π
π σ
D(d&% d()e%e# k$% 4ng &s d!. 678 c) 'n%'k s%nd#(ss( )k
d#( %,!e 127 d(),(! s%nd# k$% dengn 'k'#n SWG2 8 dengn d()e%e#
k$% 678 c)
? D"ameter !egas
D = C 2 d
= 768 2 678 c)
= 16338 c)
D()e%e# !'# &egs d!. D d = 16338 678 = 168@8 c)
Se,e!')n4 s'd. d(ke%.'( d()e%e# %,'ng s"k,#eke# 4ng d(g'nkn
,e#d()e%e# 1 )) dn d(ke%.'( d()e%e# !'# &egs &d &e#.(%'ngn ked'
d!. 186@8 ))6 )k d(#skn &d &e#.(%'ngn ked' s'd. c"c"k n%#
%,'ng dengn &egs 4ng sedng d(#encnkn2
? Jmlah l"l"tan akt"4
-+a!
$
"m"m $
& '
/# n
783?67>361B@@C8
?@?3CCC
8672>68@?2A
76320A>CCCCC2786C
22A
22
7
3
7
≈==
=
=δ
U+'ng !(!(%n &egs 4ng d(#encnkn s'#ed nd g#"'nd end ( gas
eren"anaan n*r,si II r, . !al 22). Un%'k +en(s (n( d(&e#!'kn
&en),.n d' !(!(%n
n = n 3 = 78 3 = '7 l"l"tan
Tugas Perencanaan Elemen Mesin I 37
-
8/16/2019 tugas elmes I pegas.doc
24/26
K(n( s'd. d(d&% d()ens( d#( &egs 4ng sedng d(#encnkn6 4(%' D = 31
))6 d 28 ))6 &n+ng ,e,s &egs = 7 )) dn +')!. !(!(%n >? !(!(%n2
D(ngg& s'd. &s dengn d()ens( kend#n 4ng k")&k %' kec(! dn
&s
? Jarak antar km!aran
Pn+ng ,e,s = &n+ng )e)d% %eknn +#k ,e,s n%#
k')&#n
/#k ,e,s n%# k')&#n = &n+ng ,e,s &n+ng )e)d% %eknn
( ) ( )
( ) ( )
"m 6
"m"m"m 6
# n"m 6n
>16C7?
@861>
763786C27@7C17@
I27C1I
==
−−=−
−−=− δ
? P"t&h !egas
"m"m
n
5% p A76C
7?
7C
1I==
−
=
BAB I
KE*IMPULAN
Tugas Perencanaan Elemen Mesin I 3>
-
8/16/2019 tugas elmes I pegas.doc
25/26
Se%e!. d(!k'kn &e#encnn dn &e#.(%'ngn 4ng )ks()! )en'#'%
%e"#( dn #')'s 4ng d(sd'# d#( ,e#,g( ,'k'6 d(&e#"!e. kes()&'!n se,g(
,e#(k'%9
• Pegs 4ng d(g'nkn &egs s&(#! dengn ,.n B+ k#,"n6 4ng
)e)&'n4( %egngn (+(n6 (+(n = >3 N0 c)Q dn )"d'!'s kekk'n6 G =
> N 0 c)Q
• D()e%e# k')&#n &egs6D = 186@8 ))
• D()e%e# k$% 4ng d(g'nkn SWG 86 d = 728 ))
• /')!. !(!(%n &egs6n = 7@ !(!(%n
• Pn+ng ,e,s &egs6 Hf = 7 c)
• Lend'%n )ks()')6 = 367 c)
• Indeks &egs6 C = 768
• P(%c. &egs6 & = 67 ))
D#( d% %e#se,'% d(#s c'k'& 'n%'k )engg),#knn4 ke d!) g),# ke#+
dengn 'k'#n ke#%s 4ng d(&k( 'k'#n A3
DA-TAR PU*TAKA
12 R2S2 K.'#)(6 Ma"!ine esign -'#s( P',!(s.(ng H"'se L6 Ne$ De!.(6 132
Tugas Perencanaan Elemen Mesin I 38
-
8/16/2019 tugas elmes I pegas.doc
26/26
32 S"!#s"6 asar eren"anaan #an emili!an Elemen Mesin Ed(s( >6 P#d(4
P#)(%.6 /k#%6 112
72 R",e#%6 L6 M"!%6 P2 L6 Ma"!ine Elemen In Me"!ani"al esign C.#!es E6
Me5(! P',!(s.(ng C")&n46 132
>2 N(e)n6 G6 Elemen Mesin Ed(s( >6 E#!ngg6 /k#%6 12
l i