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    N2O Emissions reduction by the diffusion of Coated fertilizers for agricultural soils

    ProponentJCAM AGRI, Marubeni

    1

    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

    MethodologyRe-assessment of baseline emissionsSurvey for expanding to eligible cropsFeasibility studyVerification of effectiveness of GHG emissions reduction by

    using coated fertilizersCultivation testStudy of local production of coated fertili zers

    The fertilizers such as urea, ammonium sulfate that are widely used at the oil palm plantation inMalaysia and Indonesia but whose efficiency of ut ilization is low, lead to GHG emissions.

    (1) IndonesiaPT ASTRA AGRO LESTARI TBK(2) Malaysia

    Tropical Peat Research Laboratory UnitChief Ministers Department, Sarawak

    KTS HOLDINGS SDN BHDExpected reduction rate; 40GHG reduction; 2.9milion MT-CO2/year

    ammonium sulfate

    Indonesia

    & Malaysia

    Area of Oil palm 1000ha 8,900

    Assumption of N2O emissions (1000MT-CO2) 4,812

    Assumption of CO2 emissions (1000MT-CO2 2,930

    Total 1000MT-CO2 7,742

    Actual* assumed based on urea 50%, ammonium sulfate 50%

    Indonesia &

    Malaysia

    Assumption of GHG emissions

    reduction (1000MT-CO2)2,927

    After introductionAmount of fertilization in half by using Coated fertilizers

    By promoting the diffusion of coating fertilizers with high efficiency by J apanese superior technology canreduce the amount of applied fertilizer and inhibit GHG emissions.

    Overview

    Study details Partner / Site

    Measurement

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    Introduction technology outline

    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

    Physical Property

    Features Effect Duration

    Segment Release MechanismCoated Fertilizer CF is the fertilizer which coatedspherical urea with resin.CF is good for the fertilization by machines becauseof spherical figure and sharp particle size distribution.CF is good for the blending because of non-absorbent property.

    Content: total N 42%

    Color: white

    Figure: Spherical

    Particle Size: 2.4~4mm

    Density: 1.3 (Real density),

    0.8 (Bulk density)pH: 7.0

    Hardness: 2~3kg/particle

    The water moisture is taken into the particlethrough the membrane.

    The water taken in through membrane dissolvesinternal fertilizer.

    The water pressure in the CFparticle is increasedand urea solution leak out through the polymermembrane.

    Easy fertilizationOnly one time basal applicationFor whole growth of crops.

    Low production costMuch fertilizer saving is possibleBy higher efficiency fertilization.

    Homogeneous High Quality ProductsOptimized fertilizer supplyLower Environmental PollutionReduction of environment influence

    CFcan controlthe length of the effect continuance days

    the effect expression timewith high precision.

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    Outline of Results

    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

    FY 2010 2011 2012

    Feasibility Study A study about local production ofCF inIndonesia or Malaysia was done as

    follows.

    Seeking a partner

    Calculation of profitability

    The study was put on the review.

    Usage survey of slow release

    fertilizers in Indonesia and Malaysia

    was done.

    Market research of coated fertilizer in Indonesia .

    Study of the technical license to Indonesia or

    Malaysia.

    Methodology A methodology for monitoring,reporting verification (MRV) was

    developed. Urea, Ammonium sulfate,

    Ammonium nitrate andCFwere studied

    as fertilizers in the methodology.

    Additional studies were done for the

    methodology as follows.

    * Expansion of intended fertilizers

    * Expansion of eligible crops

    * Recalculation of the baseline

    emissions

    Polish the methodology and make the format.

    Apply the methodology to tested plantations by using

    actual data.

    Verify the methodology by a third-party.

    Cultivation

    Experiment

    A cultivation test of oil palm (mature

    and immature) was started at a peaty

    soil and a sandy soil in Malaysia from

    Dec. 2010. (Reduction of fertilizer

    dosage by CF: 50%)

    A cultivation test was started at a

    mineral soil in Indonesia from May.

    2011.

    A cultivation test was started at the

    Tropical Peat Research Laboratory

    Unit in Sarawak from Sep. 2011.

    Continue the cultivation experiments( one plantation

    in Indonesia and three plantations in Malaysia).

    Verify the reduction rate of fertilizer without

    decreasing growth and yield by using the coated

    fertilizer.

    N2O Emission

    Measurement

    After setting chambers at cultivation

    fields, N2O emission were measured

    three times.

    Chambers were set at additional

    cultivation fields.

    N2O emission at cultivation fields

    were measured twice a month.

    Measure and evaluate N2O emission at cultivation

    fields.

    Soil

    IncubationTest

    Three soils (Peaty soil, Sandy soil and

    mineral soil) with fertilizers wereincubated in test tubes and evaluated

    N2O emission. (Pre-exam)

    Above three soils with fertilizers were

    incubated in test tubes and evaluatedN2O emission under three different

    moisture conditions.

    Verify the N2O emission mechanism under the

    condition of nitrification or denitrification.

    Verification

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    Emission from fertilizer application

    World emission from fertilizers.

    282 to 575 Mt-CO2 according to one study. About 1% of total anthropogenic GHG emission

    Mostly due to application of nitrogen fertilizers

    Fate of nitrogen, according to IPCC 2006 GL Volatilization: 70%, conversion to N2O: 1%

    Leach/runoff: 30%, conversion to N2O: 0.75% Possibly a considerable heterogeneity

    Therefore, application of 1t of nitrogen results in 9t-CO2eq in N2O emissions.

    Therefore, reduction of N fertilization contributes to considerable reduction of emissions.

    Other source of emissions can be significant

    Ammonia production consumes substantial energy Nitric acid production emits N2O

    Urea production consumes energy, and the carbon fixed in urea is released as CO2.

    These upstream emission can contribute to up to 20% of total emission (urea, ammonia)

    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

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    Role of coated fertilizers By controlling the release of nutrients, coated fertilizers

    increase the amount of nutrients utilized.

    Therefore, less fertilizer is necessary.

    GHG implications Avoidance of GHG emissions due to fertilizer applications.

    Avoidance of GHG emissions due to fertilizer production.

    Increase of GHG emissions due to production and application ofcoating material (PE: eventually released as CO2).

    Decrease of other GHG emissions (fertilizer transport)

    Other benefits on sustainability Prevention of eutrophication due to decrease in nitrogen runoff.

    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

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    Methodological aspects Eligibility criteria.

    The project is the application of coated fertilizers using polyethylene-derived coatingmaterial (project participants can demonstrate intended fertilizers).

    Applicable to agricultural fields with no history of using coated fertilizers, and where

    synthetic fertilizers are predominantly used. Record of historical fertilizer application (characteristics, quantity of consumption) for

    the past 3 years is available, or there is a fertilization standard applicable to the particularcrop, age and planting condition, issued from the government or an authoritativeorganization.

    For fertilizer applied post-project, information on its chemical composition, type of

    nitrogen compound or nitrogen quantity is obtainable. Crops planted after the project is the same type or combination of crops in the previousthree years.

    Requirements Data on past and present fertilizer use must be ensured.

    Coated fertilizer should not offset organic fertilizers (since unused organic fertilizers willremain unused, causing possible methane emissions).

    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

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    Methodological aspects Reference emissions

    Based on historical fertilizerapplication.

    A simple three year average.

    High heterogeneity of fertilizerapplication makes it impossible todetermine reference/baseline emissionsas a function of project emissions.

    Reference unit emissions is the lower of(average historical emissions per yield)

    and (average historical emissions perarea) based on historical fertilizerapplication.

    In this way, conservativeness is assured.

    Emission factor of fertilizer

    Includes upstream emissions whenfertilizer composition is known.

    Includes only downstream emissionswhen fertilizer composition is notknown.

    upstream downstream Total

    NH3 1.46 7.39 8.85AP 0.99 0.99

    NitroAP 0.96 0.76 1.72

    Urea 1.02 4.15 5.17

    AN 1.67 3.15 4.82

    AS 0.11 1.89 2.00

    CN 1.23 1.40 2.63

    KN 1.44 1.26 2.70

    MAP 0 0.99 0.99

    DAP 0 1.62 1.62

    TSP 0 0 0

    SSP 0 0 0

    MOP 0.15 0.00 0.15

    SOP 0.15 0.00 0.15

    LiqUAN 1.21 2.88 4.09

    Default emission factor offertilizer (t-CO2/t-compound)

    Calculation based on Published

    data by IFA

    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

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    Methodological aspects

    Project emissions

    Based on actual application of fertilizer.

    Emission factor of fertilizer similar to reference

    emissions.

    Emission due to coating material (4.64t-CO2/t-

    coating)

    No leakage emissions

    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

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    Applications and implications Tentative applications

    Oil palm plantations expected to be the first mover in coating fertilizer application.

    Simunjan (Malaysia):2,755ha Reference: 1,528t-CO2

    Project: 1,088t-CO2

    Emission reduction: 440t-CO2

    Tatau (Malaysia):9,155ha

    Reference: 9,971t-CO2 Project: 4,986t-CO2

    Emission reduction: 5,890t-CO2

    Carbon footprint study Bananas (Central America to Europe): Fertilizer production 4.4%, fertilizer application 5.7% of

    total carbon footprint.

    Palm in SE Asia: Fertilizer production 6.5%, fertilizer application 7.2% of total carbon footprint.

    Fertilizer is already a significant component of product carbon footprint. Possible incentive to introduce coated fertilizers.

    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

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    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

    Business Potential

    Potential demand for coated urea in Indonesia

    and Malaysia is estimated to be about 4.3million tons.

    Potential demand for coated urea for the oilpalm plantation market is estimated to be

    about 0.7 million tons or about 16% of the

    total.

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    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemicalFeasibility study for local production

    of coated fertilizer Establishing 50,000Mt capacity of MEISTER-MX

    (Blended fertilizer) plant including 30,000Mt capacity ofcoating urea was evaluated.

    Some problems became clear to build the plant in

    Indonesia or Malaysia as follows.+Raising the rate of reduction of fertilizer for MEISTER is necessary

    in terms of economic viability of the invest.

    + An incentive to credit acquisition by fertilizer reduction forplantation isnt clear.

    +Local urea producers in Indonesia and Malaysia prefer getting only

    production license of coated fertilizer than to have joint venture

    business.

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    F/S for Joint Crediting Mechanism CountryIndonesia, Malaysia CategoryChemical

    What remains to be studied

    Market research of the coated fertilizer in

    Indonesia

    Study of the technical license to a local company

    in Indonesia or Malaysia