PERANCANGAN UNTUK MANUFAKTUR (PENDAHULUAN)JURUSAN TEKNIK MESIN DAN INDUSTRIFAKULTAS TEKNIK UNIVERSITAS GADJAH MADA2012Muhammad K Herliansyah, ST. MT. Ph.D

CaseKendaraan bermesin4 rodaKapasitas 4-6 orangNyaman dikendarai (Tidak Panas, tersedia berbagai feature hiburan, dll)Ramah lingkunganHemat energy Struktur ringan tapi kokohHarga terjangkauLocal content semaksimal mungkin

IntroductionManufacturing TodayGlobal Competition Trade barriers have been removed (NAFTA/ACFTA)Must compete with the best from all over the worldJapan, Europe, India, Mexico, etcInfrastructure's forming off shore Quality RequirementsISO 9000Six Sigma (Motorola Inc)Product CyclesEvery generation is fasterRate of change is increasingCost Costs decrease every year (customers expect costs to go down)Performance increasing every year

Introduction: Product DesignProduct Design TodayDevelopment CycleEndless engineering changesNon standard parts have long lead timesQualityDesigned and thrown over the wallLower due to more parts, manual processes, and untested partsCustomer configuration managementCostHigher due to unique designs and specialized parts Equipment and ToolingReliability and quality problems

QCDFQualityCostDeliveryFlexibility

Introduction: Global ManufacturingMfg: ChinaMfg: China, IrelandMfg: MalaysiaMfg: Thailand, Singapore, Hungary, Philippines Mfg: Japan, Thailand, Germany, PhilippinesMfg: Mexico, China, Taiwan, PhilippinesMfg: Singapore, ThailandMfg: China, Ireland

Commercial Airplanes - Military Aircraft & Missiles - Space & Communications - Air Traffic Management - Boeing Capital Corporation - Shared Services Group - Phantom Works

747 Final Assembly at Everett, Washington

747 Freighter

747 Freighter

IntroductionWhat is DFM?DFM is product design considering manufacturing requirementsDFM is the first step in which a team approach is taken to develop the product DFM is an umbrella which covers a variety of tools and techniques to accomplish a manufacturable productWhy DFM?Lower development costShorter development timeFaster manufacturing start of buildLower assembly and test costsHigher quality

IntroductionHow do all the pieces fit together? The objective of DFM is to identify product concepts that are easy to manufacture Focus on component design for ease of manufacture and assemblyIntegrate manufacturing to ensure the best match of needs and requirements.DFM in industry is typically divided into 2 main activities:A team which will be responsible for the product development and delivery. (cross functional team: ME, EE, MFG., CE, PE, Quality)The tools and methods to enable DFM that ensure the design meets the objectives.

TujuanMemberikan pemahaman lanjut tentang konsep, teori dan aplikasi Perancangan Untuk Manufaktur (DFM; Design For Manufacture) dalam pengembangan produk.Memberikan pengetahuan mengenai berbagai konsep dan tools yang mengintegrasikan perancangan produk, proses manufaktur.

Pokok Isi PerkuliahanPengantar Perancangan untuk manufaktur (1)System Manufacture (2)Product Design & Development (3)Design For Manufacture (4, 5)Prototyping (6,7)UTS (8)Design For Engineering Analysis (9, 10)Joining Technology (11, 12)Design For Assembly (13)Design For Environment (14)Economic and Manufacturing Cost (15)UAS (16)

Pustaka UtamaDieter, G., 2000, Engineering Design: A Materials & Processing Approach, McGraw-Hill Book, Co.Ulrich, K.T. and Eppinger, S.D., 2003, Product Design and Development, 3rd edition, McGraw-Hill, Inc.Lindbeck, John R, 1995, Product Design and Manufacture, Prentice Hall, New Jersey

Proses PembelajaranTatap muka 3 sks semingguTugas MandiriTugas kelompokPresentasi & Diskusi kelas

Evaluasi PerkuliahanTugas 30%Quiz 10%Ujian Tengah Semester 30% Ujian Akhir Semester 30%

EvaluasiDiperbolehkan berdiskusi dalam mengerjakan Tugas/Pekerjaan Rumah, tetapi tidak diperbolehkan menjiplak.Tugas/Pekerjaan rumah harus dikumpulkan tepat waktu.Wajib ikut UTS dan UAS pada waktu yang telah dijadwalkan.Tidak ada Tugas/PR/Quiz/UTS/UAS susulan.

Every morning in Africa, a gazelle wakes up. It knows that it must run faster than the fastest lion, or it will be killed. Every morning a lion wakes up. It knows that it must outrun the slowest gazelle, or it will starve to death. It doesnt matter whether you are a lion or a gazelle; when the sun comes up, youd better be running.

TERIMA KASIHATAS PERHATIAN DAN KERJASAMANYA Muhammad K. Herliansyah, ST. MT. Ph.Dmkherliansyah@gadjahmada.eduherliansyah@ugm.ac.idhttp://herliansyah.staff.ugm.ac.id

KEY: UMBRELLA COMPARISON KEY: STARTS WITH DESIGNKEY: FOCUS ON DESIGNKEY: THE WAY IS:FORUMTOOLS