materi kuliah 3 logistik
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LOGISTICS
MANAGEMENT
Prepared By :
1. Ir. Asep Saefulbachri MBA., MM2. Prijatna Gunawan, MBA
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CUSTOMERRESPONSE
INVENTORY PLANNING& MANAGEMENT SUPPLY TRANSPORTATION DC OPERATION
Customer Service Policy
Customer Satisfaction
Order Entry
Order P rocessing
Invoicing & Collection
Forecasting
Order Quantity Engineering
Fill Rate Planning
Control Policy
Deployment
Supplier Service Policy
Sourcing
Supplier Integration
Purchase Order Processing
Buying & Payment
Network Design
Shipment Management
Fleet Container Management
Carter Management
Freight Management
Receiving
Put away
Storage
Order Picking
Shipping
PROCESSDESIGNS
MEASURE &GOALS
ORGANIZATIONDEVELOPMENT
INFORMATION SYSTEMREUIREMENT
L O G I S T I C S
LOGISTICS FRAMEWORK OF ACTIVITIES
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CUSTOMER RESPONSEPengembangan dan pemeliharaan customer service policy.
Memonitor tingkat kepuasan pelanggan.
Order Entry.
Order Processing.
Invoicing and Collections.
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INVENTORY PLANNING AND MANAGEMENTForecasting.
Rekayasa ukuran pesanan.
Optimasi service level.
Replenishment Planning.
Inventory Deployment
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SUPPLYDeveloping and Maintaining Supplier Service Policy.
Sourcing.
Supplier Integration.
Purchase Order Processing.
Buying and Payment.
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TRANSPORTATIONNetwork design and optimization.
Shipment Management.
Fleet and Container Management.Carrier Management.
Freight Management.
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WAREHOUSINGReceiving.
Put Away.
Storage.
Order Picking.
Shipping
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LOGISTICS MASTER PLANNING
Adalah proses perencanaan kebutuhan fasilitas jangka pendek
dan panjang, definisi proses, kebutuhan sistem informasi dan
organisasi untuk kepentingan logistik , customer response,inventory management, supply, transportasi dan pergudangan
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INVESTIGATE
IMPLEMENT
INNOVATE W A R E H O U S I N G
T R A N S P O R T A T I O N
S U P P L Y
I N V E N T O R Y
M A N A G E M
E N T
C U S T O M E R R E S P O N S
E
MASTER PLANNING L O
G I S T I C S
Logisticsinformation
systemsLogistics
Organization
Measure &Goal
Procesess
LOGISTICS MASTER PLANNINGMETHODOLOGY
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LOGISTICSMASTER
PLANNING
INVESTIGATE
PROFILE
BENCHM ARK
MEASURE
SYSTEM IZE
IMPLEMENT
HUM ANIZE
AUTOM ATE
OPTIM IZE
SIM PLITY
APPLYBEST
PRACTICES
INNOVATE
INVESTIGATE, INNOVATE, ANDIMPLEMENT
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INVESTIGATE
Profil aktivitas logistik saat ini.
Mengukur performansi logistik.
Benchmark dengan standard dunia
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INNOVATE
Simplifiklasi (eliminasi dan kombinasi aktivitas kerja).
Optimasi.Aplikasikan standard dunia.
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IMPLEMENT
Systemize (pengembangan dan pembuatan prosedur rinci).
Automate (justifikasi, pemilihan dan implementasi).
Humanize(disain,sosialisasi dan organisasi).
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MAT
ERIAL
Procurement MarketDistribution
Manufacturing
IntegratedEnterprise
END
CONSUMER
CAPACITY, INFORMATION, CORE COMPETENCIES, CAPITAL AND HUMANRESOURCE CONSTRAINTS
INFORMATION, PRODCUT, SERVICE, FINANCIAL, ANDKNOWLEDGE F LOWS
RELATIONSHIP MANAGEMENT
GENERALIZED SUPPLY CHAIN MODEL
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MATERIALSOURCE
LEAD SUPPLIER(TIER 1)
MANUFACTURINGPLANT
DISTRIBUTORS
CUSTOMER
PURCHASINGCYCLE
MANUFACTURINGSUPPORT CYCLE
MARKETDISTRIBUTION
CYCLE
NODE
TRANSPORTATIONLINKS
COMMUNICATIONLINKS
LOGISTICAL PERFORMANCE CYCLES
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MATERIALSOURCE
MANUFACTURING
PLANT
PLANWAREHOUSE
DISTRIBUTION
WAREHOUSE
CUSTOMER
NODE
TRANSPORTATIONLINKS
COMMUNICATIONLINKS
MULTI-ECHELONED FLEXIBLELOGISTICAL NETWORK
MATERIALSOURCE
MANUFACTURING
PLANT
PLANWAREHOUSE
DISTRIBUTION
WAREHOUSE
CUSTOMER
MATERIALSOURCE
MANUFACTURING
PLANT
PLANWAREHOUSE
DISTRIBUTION
WAREHOUSE
CUSTOMER
1 2 3
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GAINING COST-EFFECTIVENESS
MARKET ACCESS
MARKETEXTENSION
MARKETCREATION
0 5 10
STAGE 1
STAGE 2
STAGE 3
STAGE 4
DEVELOPMENT OF BUSINESS SUCCESS BASED ON LOGISTICALCOMPETENCY
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CentralDatabase
Reportingapplications
Humanresource
managementapplications
Employees
Managers andstakeholders
Sales anddelivery
applications
service
applications
Financialapplications
Manufacturingapplications
Inventory and
supplyapplications
customers
Sales force andcustomer service reps
Back-officeadministratorsand workers
ERP ARCHITECTURE
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STRATEGICOBJECTIVE
CAPACITYCONSTRAINTS
LOGISTICSREQUIREMENT
MANUFACTURINGREQUIREMENT
PROCUREMENTREQUIREMENT
INVENTORYDEPLOYMENT
INVENTORYMANAGEMENT
FORECASTING
ORDER
PROCESSING
ORDER
ASSIGMENT
DISTRIBUTION
OPERATIONS
TRANSFORMATION
AND SHIPPINGPROCUREMENT
PLANNING/COORDINATING
OPERATIONS
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DISTRIBUTIONCENTER
DISTRIBUTIONCENTER
DISTRIBUTIONCENTER
DISTRIBUTIONCENTER
DISTRIBUTIONCENTER
REGIONALWAREHOUSE
DISTRIBUTIONCENTER
REGIONALWAREHOUSE
PLANTWAREHOUSE
CUSTOMERS
DISTRIBUTIONRESOURCE
PLANNING
FINAL ASSEMBLY(MANUFACTURING
PART C
PART C PART D
SUBASSEMBLY B SUBASSEMBLY C
PART ESUBASSEMBLY A
PART A PART B
RAW MATERIALS
MATERIALREQUIREMENTSPLANNING
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KLASIFIKASI MATERIALDALAM SEBUAHPERUSAHAAN
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KLASIFIKASI MATERIAL
KLASIFIKASI ABC (PARETO). KLASIFIKASI MATERIAL SECARA
FISIK. MATERIAL DEPENDENT DAN
MATERIAL INDEPENDENT. KLASIFIKASI BERDASARKAN
FREKUENSI MUTASI.
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ANALISIS PARETO
Tujuanmelakukan klasifikasi dan prioritaspengelolaan barang.
Kelas Amemiliki nilai rupiah 75%-80%,jumlahnya antara 15%-20%
Kelas Bmemiliki nilai rupiah 10%-15%, jumlahnya sebesar 20%-25%
Kelas C
memiliki nilai rupiah 5%-10%, jumlahnya antara 60%-65%
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Aplikasi Analisis Pareto
ODE PERSEDIAAN 3001 3002 3003 3004 3005 3006 3007 3008 3009 3010EMAKAIAN SETAHUN (unit) 2000 26000 22000 100 22000 800 2000 300 30000 1000ARGA SATUAN (Rp) 120 290 90 840 120 270 90 440 30 80
ODE PERSEDIAAN 3011 3012 3013 3014 3015 3016 3017 3018 3019 3020EMAKAIAN SETAHUN (unit) 11000 12000 24000 600 19000 300 700 4000 5000 800ARGA SATUAN (Rp) 10 180 20 390 50 420 130 170 110 260
Pemakaian Persediaan PT Prima Profita(Periode: 1 Januari 1993 s.d. 31 Desember 1993)
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NILAI PERSEN NILAI PERSENKODE PEMAKAIAN NILAI KODE PEMAKAIAN NILAI
(Rp. Ribu) KUMULATIF (Rp. Ribu) KUMULATIF
3002 7540 37.6% 3014 234 93.9%3005 2640 50.8% 3006 216 95.0%3003 2430 63.0% 3020 208 96.0%3012 2160 73.7% 3007 180 96.9%3015 950 78.5% 3008 132 97.5%
3009 900 83.0% 3016 126 98.2%3018 680 86.4% 3011 110 98.7%3019 550 89.1% 3017 91 99.2%3013 480 91.5% 3004 84 99.6%3001 240 92.7% 3010 80 100.0%
ITEM DIURUTKAN BERDASARKAN BESAR NILAI PEMAKAIAN,
LALU DITENTUKAN PERSENTASI KUMULATIFNYA
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KELAS A3002 3005 3003 30123015
KELAS B3009 3018 3019 30133001 3014 3006
KELAS C
3020 3007 3008 30163011 3017 3004 3010
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KLASIFIKASI MATERIAL SECARAFISIK
RAW MATERIAL.
WORK IN PROCESS.SUPPLIES.FINISHED PRODUCTS.SPARE PARTS MESIN YANG DIGUNAKAN.
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MATERIAL DEPENDENT
RAW MATERIAL.WORK IN PROCESS.SUPPLIES.
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MATERIAL INDEPENDENT
FINISHED PRODUCTS.SPARE PARTS MESIN YANG DIGUNAKAN.
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KLASIFIKASI BERDASARKAN FREKUENSI MUTASI
FAST-MOVING ITEMS.AVERAGE-MOVING ITEMS.SLOW-MOVING ITEMS.DEAD STOCK.
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MODEL DASARTEKNIK OPTIMASI PERSEDIAAN
(INVENTORY CONTROL)
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DASAR-DASAR PENGENDALIAN PERSEDIAAN
Persediaan : bahan atau barang yang di simpan untuk
penggunaan lebih lanjut, baik untuk di jual maupun sebagai
masukan dari proses produksi.
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PERSEDIAAN PENTING, KARENA :Nilainya tinggi (20% - 60%) asset perusahaan.Berpengaruh kepada Cash Flow serta Return on Investment.
Berpengaruh kepada ongkos operasi dan tingkat keuntunganyang diraih.
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AGGREGATE INVENTORY MANAGEMENTKegiatan mengatur persediaan sesuai klasifikasinya yangmeliputi :
Jenis persediaan dan aliran persediaan
Pola supply-demand
Tujuan pengendalian persediaan
Ongkos-ongkois yang berhubungan dengan persediaan
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ITEM INVENTORY MANAGEMENT
Hal-hal yang perlu diputuskan :
Item persediaan yang pentingBagaimana pengendalian per itemUkuran order (order quantity)
Waktu pemesanan
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