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TMMINP T To y o t a M o t o r M a n u f a c t u r i n g I n d o n e s i a
Company Prof i le
Visi: - Perusahaan Terbaik & Fleksibel
Mewakili komitmen TMMIN sebagai perusahaan manufaktur global untuk mengembangkan operasional manufaktur terbaik untuk menghasilkan produk berkualitas global yang dapat dengan mudah menyesuaikan kebutuhan pasar di tiap negara.
- Perusahaan yang DikagumiMewakili komitmen TMMIN untuk terus berkontribusi terhadap pembangunan Indonesia.
Misi:Membantu orang dan barang berpindah dari satu tempat ke tempat lain dengan nyaman melalui pembangunan berkelanjutan pada teknologi, produk, dan layanan di industri otomotif.
Toyota Berbagi1. Produk & Teknologi
Toyota mendukung Indonesia untuk membuat mobil pintar yang menghubungkan sistem terintegrasi antara antara orang - kendaraan - masyarakat melalui produk lokal kami: Innova, Fortuner, Etios Valco, Yaris, Vios. Kami juga berupaya mengembangkan teknologi ramah lingkungan serta teknologi keselamatan.
2. Pengembangan IndustriToyota terus berusaha untuk memberikan kontribusi
terhadap perkembangan industri otomotif Indonesia melalui penguatan daya saing internasional untuk ekspansi ekspor dengan menjadi salah satu dari Toyota Global Manufacturing Base. Upaya kami diantaranya dengan memperluas basis produksi kami di Indonesia dengan investasi baru yang pada akhirnya akan membuka kesempatan kerja baru, mengembangkan kemampuan sumber daya manusia Indonesia melalui ‘alih teknologi’ dan mempromosikan kegiatan lokal untuk memperkuat industri otomotif di Indonesia.
3. Tanggung Jawab Sosial PerusahaanToyota terus mendukung kemakmuran indonesia
menjadi lebih baik untuk membangun bangsa bagi generasi berikutnya melalui 4 pilar kontribusi sosial perusahaan yaitu mempertahankan lingkungan, mendukung pendidikan generasi muda, meningkatkan keselamatan lalu lintas dan meminimalkan kemacetan lalu lintas dan bersama-sama dalam masyarakat yang berkembang & mendukung orang-orang yang memerlukan bantuan melalui tindakan filantropi.
Visi & Misi
Dewan Direksi
Presiden Dir VPD Direktur
Keberadaan Toyota harus memberikan manfaat bagi bangsa Indonesia.
TOYOTA INDONESIA
Untuk menjawab tantangan industri otomotif yang semakin ketat Toyota melakukan reorganisasi pada tahun 2003. PT Toyota-Astra Motor berganti nama menjadi PT Toyota Motor Manufacturing Indonesia, yang menangani produksi dan ekspor. Untuk penjualan, didirikan perusahaan baru PT Toyota-Astra Motor.
95% 5% 49% 51%
PT TOYOTA MOTOR MANUFACTURING INDONESIA
PT TOYOTA-ASTRA MOTOR
Toyota Motor Corporation PT Astra International Tbk.
Pengantar DireksiPT Toyota Motor
Manufacturing Indonesia (TMMIN) adalah sebuah perusahaan yang telah berkiprah lebih dari 40 tahun di Indonesia. TMMIN sebagai salah satu basis produksi dan ekspor di kawasan Asia Pasifik dan sesuai dengan semangat “Toyota Berbagi” akan terus berupaya untuk menyediakan produk dan teknologi yang sesuai dengan kebutuhan konsumen, berperan serta dalam perkembangan industri nasional, serta tumbuh bersama masyarakat Indonesia melalui berbagai inisiatif sosial.
Visi & Misi
Komitmen Kami...Terus-menerus berupaya keras melakukan aktivitas-aktivitas yang memberikan kontribusi dan dampak positif bagi bangsa Indonesia.Dalam perjalanannya TMMIN telah memproduksi mobil, mesin, komponen serta dies dan jig. Selain untuk memenuhi kebutuhan dalam negeri, keempat jenis produk ini juga diekspor ke berbagai negara.
KANDUNGAN LOKAL
Fortuner
Yaris
Kijang Innova
Vios & Limo Etios Valco
Tentang Kami
Mobil Mesin Komponen
PRODUK KAMI
Etios Valco
TR 1
1 TR(Bensin)
Komponen Bodi
Komponen Mesin
2 TR(Bensin & Ethanol)
FortunerYaris
Dies and Jig
Jig
Dies
Vios & Limo
KijangInnova
EKSPOR MEREK TOYOTA 2010-2014 PRODUKSI TOYOTA 2010-2014
2010 2011 2012 2013 2014
280.582
328.070
434.905
530.233
Domestik & Ekspor
486.357
Unit
Tahun
PEMASOK LOKAL TOYOTA INDONESIA
Komoditas Tier 1 Tier 2 Tier 3
Consumable
Komponen 107 337 17
Fasilitas 79 22
Bahan Baku 2 12
218
Transportasi/Logistik 4
TOTAL
798
410 371 172010
55.796
72.739
114.905
118.440
159.570
20122011 2013 2014
(Unit)
Di Sini Kami Berkarya...Dengan teknologi tinggi, kami kembangkan kendaraan sesuai kebutuhan konsumen.
TMMIN mengimplementasikan Toyota Production System
(TPS) dalam rangkaian produksinya. Metode ini bertujuan
meningkatkan efisiensi dengan mengurangi hal-hal yang tidak
perlu. Untuk mendukung hal tersebut dibangun tiga pabrik
TMMIN yang berlokasi di Jakarta Utara dan satu di Karawang.
Kami memproduksi berlandaskan konsep built in quality
dan just in time.
Mulai Produksi1998ProdukKijang Innova, FortunerKapasitas Produksi per tahun130.000 unit
Mulai Produksi1973ProdukMesin untuk IMV Kapasitas Produksi per tahunEngines: 195.000 unit;Iron castings: 12.000 ton
Sunter I Plant
Mulai Produksi2013ProdukEtios Valco, Vios & Limo, YarisKapasitas Produksi per tahun120.000 unit
Mulai ProduksiSemester 1 2016ProdukMesin aluminium passenger carKapasitas Produksi per tahun216.000 unit
Karawang II Plant
Karawang III PlantMulai Produksi1977ProdukStamping parts/dies; castingKapasitas Produksi per tahunEngines: 195.000 unit;Iron castings: 12.000 ton
Sunter II Plant
Karawang I Plant
Proses Produksi
Engineering &Pengembangan
MESIN
PENYUPLAI
KENDARAAN
Pengecoran Pencetakan
Pengecatan
Pemerikasan Akhir
Uji Dinamis
Pengiriman
KOMPONEN
MesinProduksi
Mesin
MesinPerakitan
Pengelasan
Perakitan
Domestik
Konsumen Akhir
Ekspor
Pengemasan & Vanning
Built In Quality. Kami memproduksi barang dengan tingkat
presisi sempurna agar hasilnya berkualitas tinggi (zero deffect).
Just In Time. Untuk menjaga kepuasan konsumen TMMIN
selalu menjaga ketepatan waktu selesai produksi
dengan tetap mengedepankan kualitas.
Manufaktur
TMMIN menerima ASEAN Energy Awards
2014 sebagai pemenang pertama untuk
kategori Manajemen Energi di Industri
Besar dari ASEAN Centre for Energy (ACE).
Selama 4 kali TMMIN berhasil meraih
penghargaan di World Skill Award
pada tahun 2007, 2009, 2011 dan 2013
untuk kategori Prototype Modelling dan
Plastic Die Engineering.
A. Fasilitas Pelatihan
1. Keselamatan
2. Logistik
3. 6 Hazardous
4. Pengepresan
5. Pemeliharaan/perawatan
6. Pemeliharaan dies
7. Pengecoran
8. World Skill & National Certification
9. Simulasi TPS
10. Akselerasi kemampuan dan
keterampilan pemimpin
Kualitas SDM sebagai ujung tombak proses produksi menjadi fokus utama TMMIN. Untuk itu pelatihan rutin dan berkala terus
diselenggarakan di TMMIN Learning Centre. Dari SDM terlatih diharapkan lahir produk berkualitas tinggi, sesuai semboyan
TMMIN “We Make People Before We Make Product”.
Pusat Pelatihan TMMIN Karawang Pusat Pelatihan TMMIN Sunter
B. Informasi Umum
Luas 3.530 m2
Peresmian April 2014
Kapasitas 194 orang/bulan/giliran
Area Praktikum 13 Dojo (termasuk 5 fasilitas simulasi dinamis)
Ruang Kelas 4 kelas
A. Fasilitas Pelatihan
1. Pengepresan
2. Pengelasan
3. Pengecatan
4. Perakitan
5. Pengecekan
6. Logistik
7. Pemeliharaan/perawatan
8. Keselamatan
9. Akselerasi kemampuan dan keterampilan pemimpin
10. Pemeliharaan robot
B. Informasi Umum
Luas 3.700 m2
Peresmian 10 Mei 2012
Kapasitas 360 orang/bulan/giliran
Area Praktikum 13 Dojo (termasuk 5 fasilitas
simulasi dinamis)
Ruang Kelas 4 kelas
TMMIN menciptakan lingkungan kerja yang
bersih, terang dan nyaman untuk menunjang
proses produksi yang dilakukan karyawannya
demi menghasilkan produk berkualitas. Prinsip
ini digagas oleh karyawan, untuk karyawan dan
dikembangkan dari masukan semua karyawan.
GREAT PRODUCT
CLEAN BRIGHT COMFORT
GREAT WORKPLACE
Toyota menciptakan lingkungan bersahabat baik untuk karyawan Toyota dan masyarakat sekitar. Melalui suasana bekerja yang menyenangkan semua karyawan diharapkan dapat menciptakan hasil karya yang luar biasa.
Lingkungan Kami...
Sumber Daya Manusia
Dari Indonesia Menuju DuniaTMMIN yang berbasis di Indonesia sukses menjadi perusahaan manufaktur otomotif berstandar internasional yang telah mendunia. Kegiatan ekspor telah dilakukan selama lebih dari 43 tahun ke lebih dari 72 negara.
Penghargaan PrimaniyartaTMMIN meraih penghargaan sebagai perusahaan eksportir terbaik dari Kementerian Perdagangan RI sebanyak lima kali, yaitu tahun 2008, 2010, 2011, 2013 dan 2014.
Amerika Tengah
Afrika
Timur Tengah
Jepang
Asean
Asia
Kepulauan Pasifik
CBU
Engine
CKD
Die
Aktivitas Ekspor
Kendaraan bermerek Toyota menyumbang 80%dari total ekspor
otomotif nasional Indonesia
80%Component
Jig
Amerika Selatan
Eropa
Produksi & Ekspor
TMMIN menyadari bahwa arti penting dari keberadaannya di Indonesia adalah untuk dapat tumbuh dan berkembang bersama masyarakat. Hal ini diwujudkan melalui empat pilar Corporate Social Responsibility (CSR), yakni pendidikan, lingkungan, keamanan berlalu lintas serta pemberdayaan masyarakat dan kegiatan sosial.
Kepedulian Toyota
Tanggung Jawab Sosial
Pendidikan: Masa depan bangsa berawal dari kualitas
pendidikan. Itu sebabnya TMMIN menggagas program Toyota Eco Youth, yakni ajakan kepada
generasi muda untuk melakukan penelitian
lingkungan serta pendirian Yayasan Toyota
dan Astra.
1. Toyota Eco Youth melibatkan 355 sekolah,
600 siswa/i, 16 propinsi lebih dari
200 project.
2. Yayasan Toyota & Astra
didirikan pada 1974,
bertujuan berkontribusi
mengembangkan
pendidikan dan
kecerdasan
anak bangsa.
Lingkungan: Dalam menjalankan
usahanya, TMMIN tetap
berperan aktif untuk
menjaga kelestarian
lingkungannya dengan
beragam cara. Beberapa
diantaranya dengan
menggalakkan
penanaman
pohon dan
melakukan
kegiatan cinta
lingkungan.
• Inisiatif
Kemasyarakatan
Pelatihan dan pendidikan,
kesehatan, income generating
activity, infrastruktur
Pemberdayaan masyarakat dan kegiatan sosial: Program pemberdayaan masyarakat di
berbagai wilayah, seperti di Sunter dan
Karawang.
KeamananBerlalu Lintas: Sebagai produsen
otomotif dengan
penjualan terbesar
di Indonesia, TMMIN
sangat peduli dan aktif
mensosialisasikan cara
berkendara yang aman
untuk seluruh masyarakat
Indonesia.• Memperbaiki
infrastruktur jalanan
di daerah Jakarta dsk.
• Kegiatan Penanaman &
Penghijauan Toyota Forest seluas
15 ha di pabrik Toyota
Karawang dan sejumlah
taman Toyota
www.toyotaindonesiamanufacturing.co.id
HEAD OFFICEJl. Yos Sudarso Sunter II Jakarta Utara 14330 Phone. 021-6515551
Jl. Laks Yos Sudarso Sunter I jakarta Utara 14350 Phone: 021-6518989
SUNTER 1Engine productionpacking and vanning
Jln. Permata Raya Lot DD-1 Kawasan Industri KIIC (Tol Jakarta-Cikampek km 47) Karawang, Jawa Barat 41361 Phone: 021-8904222
KARAWANG 1 & 2Press, welding, painting, assembling, quality
Jl. Gaya Motor Raya. Sunter II Jakarta Utara 14330 Phone: 021-6511210
SUNTER 2Stamping production Casting, Dies & Jigs Collection
TMMINP T To y o t a M o t o r M a n u f a c t u r i n g I n d o n e s i a
Company Prof i le
Vision:- Best & Flexible Company
Represent the TMMIN commitment as a global manufacturing company to developing the best manufacturing operation to deliver world class products effortlessly fitting the market requirements in every country.
- Admired CompanyRepresent the TMMIN commitment to continuous contribution to Indonesian development.
Mission:Help people and goods simply move from one place to another through continuous development in technology, products, and services of the automotive industry.
Toyota Shares1. Product & Technology
Toyota supports Indonesia to manufacture smart car that connects an integrated system between people - vehicle - community through our local products: Innova, Fortuner, Etios Valco, Yaris, Vios. We also work to develop environmentally friendly technology as well as safety technology.
2. Industrial DevelopmentToyota continues to strive to contribute to the
development of Indonesia’s automotive industry through strengthening the international competitiveness for export expansion by becoming one of Toyota Global Manufacturing Bases. Our efforts include expanding our production base in Indonesia given new investments that will eventually open up new employment opportunities, and building the capacity of Indonesia’s human resources through technology transfer while promoting local activities for a strengthened automotive industry.
3. Corporate Social ResponsibilityToyota provides continued support for better
prosperity of Indonesia towards building the nation for the next generation through 4 pillars of corporate social contributions namely sustainable environment, supports for youth education, improved traffic safety and minimized traffic congestion and together with the society develop and support those in need through philanthropic movement.
Vision & Mission Statement
Board of Directors
President Dir VPD Director
Toyota’s existence should bring benefits to whole Indonesian nations.
TOYOTA INDONESIA
To deal with the increasingly stringent automotive industry challenges, Toyota initiated reorganization in 2003. PT Toyota-Astra Motor changes its title to PT Toyota Motor Manufacturing Indonesia, which handles the production and export. For the sale, a new company titled PT Toyota-Astra Motor is established.
95% 5% 49% 51%
PT TOYOTA MOTOR MANUFACTURING INDONESIA
PT TOYOTA-ASTRA MOTOR
Toyota Motor Corporation PT Astra International Tbk.
Directors’ IntroductionPT Toyota Motor
Manufacturing Indonesia (TMMIN) is a company having operated for more than 40 years in Indonesia. Being one of our Asia Pacific production and export bases and in accordance with the essence of “Toyota Shares,” TMMIN will continue its best efforts to provide relevant products and technologies with the consumers’ needs, participate in the development of national industry, and grow together with Indonesian people through various social initiatives.
Vision & Mission
Our Commitment...Constantly strive to perform activities in order to contribute and provide positive impact for Indonesia.Along our business course, TMMIN has manufactured vehicles, engines, parts, as well as dies and jigs. In addition to satisfying the domestic needs, these four types of products are also exported to many other countries.
Local Contents
Fortuner
Yaris
Kijang Innova
Vios & Limo Etios Valco
About Us
Vehicles Engines Parts
OUR PRODUCTS
Etios Valco
TR 1
1 TR(Gasoline)
Body Parts
Engine Parts
2 TR(Gasoline & Ethanol)
FortunerYaris
Dies and Jig
Jig
Dies
Vios & Limo
KijangInnova
2010-2014 TOYOTA BRAND EXPORTS 2010-2014 TOYOTA PRODUCTIONS
2010 2011 2012 2013 2014
280.582
328.070
434.905
530.233
Domestic & Export
486.357
Unit
Year
TOYOTA INDONESIA LOCAL SUPPLIER
Commodity Tier 1 Tier 2 Tier 3
Consumable
Commodity 107 337 17
Facility 79 22
Raw Materials 2 12
218
Transportation /Logistic 4
TOTAL
798
410 371 172010
55.796
72.739
114.905
118.440
159.570
20122011 2013 2014
(Unit)
Here We Work...With high technology, we build vehicles for the customer’s satisfaction.
TMMIN implements the Toyota Production System (TPS) across
production lines. This method aims to improve efficiency by
reducing unnecessary aspects. In support of this, three TMMIN
factories in North Jakarta and another one in Karawang have
been built.
We produce based on the concept of built-in quality and
just in time.
Start of Production1998ProductsKijang Innova, FortunerProduction Capacity per year130,000 units
Start of Production1973ProductsEngine for IMV Production Capacity per yearEngines: 195,000 units;Iron castings: 12,000 tons
Sunter I Plant
Start of Production2013ProductsEtios Valco, Vios & Limo, YarisProduction Capacity per year120,000 units
Start of Production1st Semester of 2016ProductsPassenger cars aluminum enginesProduction Capacity per year216,000 units
Karawang II Plant
Karawang III PlantStart of Production1977ProductsStamping parts/dies; castingProduction Capacity per yearEngines: 195,000 units;Iron castings: 12,000 tons
Sunter II Plant
Karawang I Plant
Production Process
Engineering & Development
ENGINE
PENYUPLAI
VEHICLE
Casting Stamping
Painting
Final Inspection
Dynamic Test
Shipping & Delivery
COMPONENT
Engine Production
Engine Machining
Engine Assembling
Welding
Assembly
Domestic
Quality Assurance
Export
Package & Vanning
Built In Quality. We produce goods with perfect precision so as
to generate high quality (zero deffect) results.
Just In Time. To retain customer satisfaction, TMMIN always
keeps its lead time while maintaining quality.
Manufacture
TMMIN also won ASEAN Energy Awards
2014 as the first winner in Energy
Management in Large Industries category
from the ASEAN Centre for Energy (ACE).
TMMIN has been awarded four times
at the World Skill Award, i.e. in 2007,
2009, 2011 and 2013 for Prototype
Modelling and Plastic Die Engineering
categories.
A. Learning Facility
1. Safety
2. Logistics
3. 6 Hazardous
4. Pressing
5. Maintenance
6. Dies Maintenance
7. Casting
8. World Skill & National Certification
9. TPS Simulation
10. Accelerated capability and skills for leaders
Being the spearhead of the production process, human resources quality becomes focal point of TMMIN. Therefore, training
courses on either routine or periodic basis continue to be held in TMMIN Learning Centre. From among the trained personnel, the
delivery of high-quality products can be expected, in accordance with TMMIN motto: “We Make People Before We Make Product”.
TMMIN Karawang Learning Centre TMMIN Sunter Learning Centre
B. General Information
Size 3.350 m2
Launched April 2014
Capacity 194 persons/month/shift
Exercise Area 13 Dojo (including 5 facilities for
dynamic simulation)
Classroom 4 units
A. Learning Facility
1. Pressing
2. Welding
3. Painting
4. Assembly
5. Checking
6. Logistics
7. Maintenance
8. Safety
9. Accelerated capability and skills for leaders
10. Robot Maintenance
B. General Information
Size 3,700 m2
Launched 10 May 2012
Capacity 360 persons/month/shift
Exercise Area 13 Dojo (including 5 facilities for
dynamic simulation)
Classroom 4 units
TMMIN creates a clean, bright, comfortable
work place to support the production process
carried out by employees in order to produce
quality products. This principle is initiated by
employees, for employees and developed from
the inputs of all employees.
GREAT PRODUCT
CLEAN BRIGHT COMFORT
GREAT WORKPLACE
Toyota creates favorably friendly environment for Toyota employees and the surrounding community. Through pleasant working atmosphere, outstanding work performance by all employees can be expected.
Our Enviroment...
Human Resources
From Indonesia to The WorldIndonesia-based TMMIN has gained success becoming an international standard automotive manufacturing company with worldwide recognition. Our export activities have run for more than 43 years servicing more than 72 countries.
Primaniyarta AwardTMMIN is the five-time winner of best exporter company given by the Indonesian Ministry of Trade, i.e. in 2008, 2010, 2011, 2013 and 2014.
Central America
Africa
Middle East
Japan
Asean
Asia
Pacific Archipelago
CBU
Engine
CKD
Die
Export Activities
Toyota branded vehicles accounted for 80% of
total national automotive exports of Indonesia.
80%Component
Jig
South America
Europe
Production & Export
TMMIN realizes that the significance of its local footprint is to be able to grow and evolve with the community. This is ensured through the four pillars of Corporate Social Responsibility (CSR), namely education, environment, traffic safety and community empowerment and social activities.
Toyota Cares
Social Responsibility
Education: The future of a nation begins with quality
education. This is the reason why TMMIN
initiated the Toyota Eco Youth program,
which is an invitation to youth to research
the environment and the establishment of
Yayasan Toyota and Astra.
1. Toyota Eco Youth Involves 355 schools,
600 students, 16 provinces, more than
200 projects.
2. Toyota & Astra Foundation
Established in 1974,
aims to contribute to
the development of
education and
aptitude of
the nation.Environment: In conducting its business,
TMMIN remains playing
an active role to preserve
the environment in various
ways. This include
promoting tree planting
and green
movement
introduction .
• Initiative
Social
Education and training,
health, income generating
activity, infrastructure
Community empowerment and social activities: Community empowerment programs in
various areas, such as Sunter and Karawang.
Safe Driving: As the largest automaker
with Indonesia as its most
prominent market, TMMIN
pays significant attention
while actively disseminating
safe driving campaign
to the entire Indonesian
people.
• Refurbishment
of road infrastructure
in Jakarta and surrounding
areas.
• Toyota Forest activity covering
15 ha of Toyota Karawang plants and a
number of Toyota parks.
HEAD OFFICEJl. Yos Sudarso Sunter II Jakarta Utara 14330 Phone. 021-6515551
Jl. Laks Yos Sudarso Sunter I jakarta Utara 14350 Phone: 021-6518989
SUNTER 1Engine productionpacking and vanning
Jln. Permata Raya Lot DD-1 Kawasan Industri KIIC (Tol Jakarta-Cikampek km 47) Karawang, Jawa Barat 41361 Phone: 021-8904222
KARAWANG 1 & 2Press, welding, painting, assembling, quality
Jl. Gaya Motor Raya. Sunter II Jakarta Utara 14330 Phone: 021-6511210
SUNTER 2Stamping production Casting, Dies & Jigs Collection
www.toyotaindonesiamanufacturing.co.id