lampiran d(head n daya pompa)

78
LAMPIRAN D PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI JALUR I MAIN SUMP UTARA Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa dapat diketahui dengan : P1 γ1 + V1 2 2g +Z 1 + H= P2 γ2 + V2 2 2g +Z 2 + HL Karena γ1 = γ2 , maka H= P2 - P1 γ + V2 2 - V1 2 2g + Z 2 - Z 1 + HL H= ΔP γ + ΔV 2 2 g +Hst + HL H total = P γ + z + HL + Hv H total = Static Head (z) + Dynamic Head (H L ) + Pressure Head ( P γ ¿ + Velocity Head (Hv) Data yang diketahui : 1) Elevasi isap = -70 mdpl 2) Elevasi buang = 0 mdpl D-1

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Page 1: LAMPIRAN D(Head n Daya Pompa)

LAMPIRAN D

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI

JALUR I MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1) Elevasi isap = -70 mdpl

2) Elevasi buang = 0 mdpl

3) Beda elevasi (z) = 70 m

4) Debit (Q) = 9,63 m3/menit = 0,1605 m3/s

5) Panjang Pipa equivalen

D-1

Page 2: LAMPIRAN D(Head n Daya Pompa)

D-2

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,1605 )1 .85

1101.850,44 .85x 5 m

= 0,03 m

b. Pipa HDPE 400/320 sepanjang 336 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1605 )1 .85

1401 .85 0 , 324 .85x 336 m

= 3,27 m

c. Pipa HDPE 200/160 sepanjang 108 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,1605 )1 .85

1401 .85 0 ,164 .85x 108 m

= 30,29 m

Page 3: LAMPIRAN D(Head n Daya Pompa)

D-3

d. Rubber Hose DN 250 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,1605 )1 .85

1401 .85 0,24 .85x 5 m

= 0,16 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Hf =

10 , 666(0 , 1605 )1 .85

1101.850,24 .85x 15 m

= 2,23 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,1605 )1 .85

1101.850,44 .85x 40 m x 5

= 0,21 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1605 )1 .85

1101.850,24 .85x 8 m

Page 4: LAMPIRAN D(Head n Daya Pompa)

D-4

= 1,19 m

d. Swing Valve DN 200 Equivalent length = 16 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,1605 )1 .85

1101.850,24 .85x 16 m

= 2,38 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x −70

288)5 ,256

= 10,416 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe

Page 5: LAMPIRAN D(Head n Daya Pompa)

D-5

a. DN 200/160, f = 0,1

Hf = f

v12

2g x n

= 0,1

7 ,982

2x9,8 x 10 = 0,33 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x 31

= 0,1

1 ,992

2x9,8 x 31 = 0,63 m

5. Velocity Head (Hv)

Hv =

v22

2g

= (7,98) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 70 m + (0,03 + 3,27 + 30,29 + 0,16 + 0,21 + 1,19 +

2,38 + 2,23) m + 0,38 m + 3,25 m

= 108.25 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,1605 m 3 /s x 108.25 m x 1000 kg/m 3 75

Page 6: LAMPIRAN D(Head n Daya Pompa)

D-6

= 231.655 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 231.655 Hp 79 %

= 293.234 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI

JALUR II MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

Page 7: LAMPIRAN D(Head n Daya Pompa)

D-7

3)Beda elevasi (z) = 70 m

4) Debit (Q) = 9,61 m3/menit = 0,1602 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1602)1 .85

1101.850,44 .85x 5 m

= 0,03 m

b. Pipa HDPE 400/320 sepanjang 366 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1602)1 .85

1401 .85 0 , 324 .85x 366 m

= 3,55 m

c. Pipa HDPE 200/160 sepanjang 108 m

Page 8: LAMPIRAN D(Head n Daya Pompa)

D-8

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1602)1 .85

1401 .85 0 , 164 .85x 108 m

= 30,17 m

d. Rubber Hose DN 250 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1602)1 .85

1401 .85 0,24 .85x 5 m

= 0,18 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Hf =

10 , 666(0 , 1602)1 .85

1101.850,24 .85x 15 m

= 2,22 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1602)1 .85

1101.850,44 .85x 40 m x 5

= 0,21 m

Page 9: LAMPIRAN D(Head n Daya Pompa)

D-9

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1602)1 .85

1101.850,24 .85x 8 m

= 1,18 m

d. Swing Valve DN 200 Equivalent length = 16 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1602)1 .85

1101.850,24 .85x 16 m

= 2,37 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x −70

288)5 ,256

= 10,416 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

Page 10: LAMPIRAN D(Head n Daya Pompa)

D-10

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Hf = f

v12

2g x n

= 0,1

52

2x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 70 m + (0,03 + 3,55 + 30,17 + 0,18 + 0,21 + 1,18 +

2,37 + 2,22) m + 0,38 m

= 110.27 m

Page 11: LAMPIRAN D(Head n Daya Pompa)

D-11

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,1602 m 3 /s x 110.27 m x 1000 kg/m 3 75

= 235.537Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 235.537Hp 79 %

= 298.148 Hp

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI

JALUR III MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

Page 12: LAMPIRAN D(Head n Daya Pompa)

D-12

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

4)Beda elevasi (z) = 70 m

5) Debit (Q) = 8,72 m3/menit = 0,1453 m3/s

6) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1453 )1 .85

1101.850,44 .85x 5 m

= 0,02 m

Page 13: LAMPIRAN D(Head n Daya Pompa)

D-13

b. Pipa HDPE 400/320 sepanjang 336 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,1453 )1 .85

1401 .85 0 ,324 .85x 336 m

= 2,72 m

c. Pipa HDPE 200/160 sepanjang 132 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1453 )1 .85

1101.850 ,164 .85x 132 m

= 30,81m

d. Rubber Hose DN 250 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,1453 )1 .85

1401 .85 0,24 .85x 5 m

= 0,15 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Page 14: LAMPIRAN D(Head n Daya Pompa)

D-14

Hf =

10 ,666(0 ,1453 )1 .85

1101.850,24 .85x 15 m

= 1,85 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1453 )1 .85

1101.850,44 .85x 40 m x 5

= 0,17 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,1453 )1 .85

1101.850,24 .85x 8 m

= 0,99 m

d. Swing Valve DN 200 Equivalent length = 16 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1453 )1 .85

1101.850,24 .85x 16 m

= 1,98 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Page 15: LAMPIRAN D(Head n Daya Pompa)

D-15

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x −70

288)5 ,256

= 10,416 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Hf = f

v12

2g x n

= 0,1

52

2x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Page 16: LAMPIRAN D(Head n Daya Pompa)

D-16

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 70 m + (0,02 + 2,72 + 30,81 + 0,15 + 0,17 + 0,99 +

1,98 + 1,85) m + 0,38 m

= 109.07 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,1453 m 3 /s x 109.07m x 1000 kg/m 3 75

= 211,3 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 211,3 Hp 79 %

= 267.475 Hp

Page 17: LAMPIRAN D(Head n Daya Pompa)

D-17

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI

JALUR IV MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

3)Beda elevasi (z) = 70 m

4) Debit (Q) = 9,42 m3/menit = 0,157 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Page 18: LAMPIRAN D(Head n Daya Pompa)

D-18

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,157 )1.85

1101.850,44 .85x 5 m

= 0,02 m

b. Pipa HDPE 400/320 sepanjang 336 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 157 )1.85

1401 .85 0 , 324 .85x 336 m

= 3,14 m

c. Pipa HDPE 200/160 sepanjang 132 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,157 )1.85

1101.850 ,164 .85x 132 m

= 32,31m

d. Rubber Hose DN 250 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Page 19: LAMPIRAN D(Head n Daya Pompa)

D-19

Hf =

10 ,666(0 ,157 )1.85

1101.850,24 .85x 5 m

= 0,18 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Hf =

10 , 666(0 , 157 )1.85

1101.850,24 .85x 15 m

= 2,41 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,157 )1.85

1101.850,44 .85x 40 m x 5

= 0,2 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 157 )1.85

1101.850,24 .85x 8 m

= 1,14 m

d. Swing Valve DN 200 Equivalent length = 16 m

Page 20: LAMPIRAN D(Head n Daya Pompa)

D-20

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,157 )1.85

1101.850,24 .85x 16 m

= 2,28 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x −70

288)5 ,256

= 10,416 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Page 21: LAMPIRAN D(Head n Daya Pompa)

D-21

Hf = f

v12

2g x n

= 0,1

52

2x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 70 m + (0,02 + 3,14 + 32,31 + 0,18 + 0,2 + 1,14 +

2,28 + 2,14) m + 0,38 m

= 111.78 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,157 m 3 /s x 111.78 m x 1000 kg/m 3 75

= 233.992 Hp

Page 22: LAMPIRAN D(Head n Daya Pompa)

D-22

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 233.992 Hp 79 %

= 296.193 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI

JALUR V MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Page 23: LAMPIRAN D(Head n Daya Pompa)

D-23

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

3)Beda elevasi (z) = 70 m

4) Debit (Q) = 9,01 m3/menit = 0,15 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,15 )1 .85

1101.850,44 .85x 5 m

= 0,02 m

b. Pipa HDPE 400/320 sepanjang 348 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Page 24: LAMPIRAN D(Head n Daya Pompa)

D-24

Hf =

10 ,666(0 ,15 )1 .85

1401 .85 0,44 .85x 348 m

= 2,99 m

c. Pipa HDPE 200/160 sepanjang 168 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 150 )1 .85

1101.850,24 .85x 168 m

= 41,65 m

d. Rubber Hose DN 250 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,15 )1 .85

1101.850,24 .85x 5 m

= 0,16 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Hf =

10 , 666(0 , 15 )1 .85

1101.850,24 .85x 15 m

= 1,97 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Page 25: LAMPIRAN D(Head n Daya Pompa)

D-25

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,15 )1 .85

1101.850,44 .85x 40 m x 5

= 0,18 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 15 )1 .85

1101.850,24 .85x 8 m

= 1,05 m

d. Swing Valve DN 200 Equivalent length = 16 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,15 )1 .85

1101.850,24 .85x 16 m

= 2,1 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x −70

288)5 ,256

Page 26: LAMPIRAN D(Head n Daya Pompa)

D-26

= 10,416 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Hf = f

v12

2 g x n

= 0,1

52

2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2 g x n

= 0,1

2 ,012

2 x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Hv =

v22

2 g

= (7,32) 2 2 x 9,8

= 2,74 m

Page 27: LAMPIRAN D(Head n Daya Pompa)

D-27

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 70 m + (0,02 + 2,99 + 41,65 + 0,16 + 0,18 + 1,05 +

2,1 + 1,97) m + 0,383 m

= 120.523 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,15 m 3 /s x 120.523m x 1000 kg/m 3 75

= 241.046 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 241.046 Hp 79 %

= 305.122 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI

JALUR VI MAIN SUMP UTARA

Page 28: LAMPIRAN D(Head n Daya Pompa)

D-28

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

3)Beda elevasi (z) = 70 m

5) Debit (Q) = 8,84 m3/menit = 0,147 m3/s

6) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

Page 29: LAMPIRAN D(Head n Daya Pompa)

D-29

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,147 )1.85

1101.850,44 .85x 5 m

= 0,02 m

b. Pipa HDPE 400/320 sepanjang 348 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 147 )1.85

1401 .85 0 , 324 .85x 348 m

= 2,99 m

c. Pipa HDPE 200/160 sepanjang 168 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,147 )1.85

1101.850 ,164 .85x 168 m

= 41,65 m

d. Rubber Hose DN 250 sepanjang 5 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 147 )1.85

1101.850,24 .85x 5 m

Page 30: LAMPIRAN D(Head n Daya Pompa)

D-30

= 0,16 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Hf =

10 ,666(0 ,147 )1.85

1101.850,24 .85x 15 m

= 1,97 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 147 )1.85

1101.850,44 .85x 40 m x 5

= 0,18 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,147 )1.85

1101.850,24 .85x 8 m

= 1,05 m

d. Swing Valve DN 200 Equivalent length = 16 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Page 31: LAMPIRAN D(Head n Daya Pompa)

D-31

Hf =

10 ,666(0 ,147 )1.85

1101.850,24 .85x 16 m

= 2,1 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x −70

288)5 ,256

= 10,416 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Hf = f

v12

2 g x n

= 0,1

52

2 x9,8 x 3 = 0,38 m

Page 32: LAMPIRAN D(Head n Daya Pompa)

D-32

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 70 m + (0,02 + 2,99 + 41,65 + 0,16 + 0,18 + 1,05 +

2,1 + 1,97) m + 0,383 m

= 120.523 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,15 m 3 /s x 120.523m x 1000 kg/m 3 75

= 241.046 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 241.046 Hp 79 %

Page 33: LAMPIRAN D(Head n Daya Pompa)

D-33

= 305.122 Hp

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI

JALUR I PETRUK

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

Page 34: LAMPIRAN D(Head n Daya Pompa)

D-34

3)Beda elevasi (z) = 78 m

4) Debit (Q) = 9,63 m3/menit = 0,161 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 161)1 .85

1401 .85 0 , 324 .85x 480 m

= 4,67 m

b. Pipa HDPE 200/160 sepanjang 24 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 161)1 .85

1101.850 ,164 .85x 24 m

= 6,73 m

c. Rubber Hose DN 250 sepanjang 10 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Page 35: LAMPIRAN D(Head n Daya Pompa)

D-35

Hf =

10 , 666(0 , 161)1 .85

1101.850,24 .85x 10 m

= 1,09 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Hf =

10 , 666(0 , 161)1 .85

1101.850,24 .85x 15 m

= 2,23 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 161)1 .85

1101.850,44 .85x 40 m x 5

= 0,21 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 161)1 .85

1101.850,24 .85x 8 m

= 1,19 m

d. Swing Valve DN 200 Equivalent length = 16 m

Page 36: LAMPIRAN D(Head n Daya Pompa)

D-36

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 161)1 .85

1101.850,24 .85x 16 m

= 2,38 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 78

288)5 , 256

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Page 37: LAMPIRAN D(Head n Daya Pompa)

D-37

Hf = f

v12

2g x n

= 0,1

52

2x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 78 m + (4,67 + 6,73 + 1,09 + 0,21 + 1,19 +

2,38 + 2,23) m + 0,096 m + 3,25 m

= 99.826 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,161 m 3 /s x 99.826 m x 1000 kg/m 3 75

Page 38: LAMPIRAN D(Head n Daya Pompa)

D-38

= 214.293 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 214.293 Hp 79 %

= 271.257 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI

JALUR II MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

Page 39: LAMPIRAN D(Head n Daya Pompa)

D-39

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

3)Beda elevasi (z) = 70 m

4) Debit (Q) = 9,61 m3/menit = 0,1602 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1602)1 .85

1401 .85 0 , 324 .85x 480 m

= 1,99 m

Page 40: LAMPIRAN D(Head n Daya Pompa)

D-40

c. Pipa HDPE 200/160 sepanjang 24 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1602)1 .85

1401 .85 0 , 164 .85x 24 m

= 6,7 m

d. Rubber Hose DN 250 sepanjang 10 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1602)1 .85

1401 .85 0,24 .85x 10 m

= 0,18 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Hf =

10 , 666(0 , 1602)1 .85

1101.850,24 .85x 15 m

= 2,22 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1602)1 .85

1101.850,44 .85x 40 m x 5

Page 41: LAMPIRAN D(Head n Daya Pompa)

D-41

= 0,21 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1602)1 .85

1101.850,24 .85x 8 m

= 1,18 m

d. Swing Valve DN 200 Equivalent length = 16 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1602)1 .85

1101.850,24 .85x 16 m

= 2,37 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

Page 42: LAMPIRAN D(Head n Daya Pompa)

D-42

= 10,33 ( 1 − 0 ,0065 x 78

288)5 , 256

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Hf = f

v12

2g x n

= 0,1

52

2x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 78 m + (4,65 + 6,7 + 1,09 + 0,21 + 1,18 +

Page 43: LAMPIRAN D(Head n Daya Pompa)

D-43

2,37 + 2,22) m + 0,096 m + 3,24 m

= 99.746 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,1602 m 3 /s x 99.746 m x 1000 kg/m 3 75

= 213.057 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 213.057 Hp 79 %

= 269.693 Hp

PERHITUNGAN KAPASITAS POMPA 315NS II SULZER PADA SERI

JALUR III PETRUK

Page 44: LAMPIRAN D(Head n Daya Pompa)

D-44

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

4)Beda elevasi (z) = 78 m

5) Debit (Q) = 8,72 m3/menit = 0,1453 m3/s

6) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

Page 45: LAMPIRAN D(Head n Daya Pompa)

D-45

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,1453 )1 .85

1401 .85 0 ,324 .85x 480 m

= 3,38 m

c. Pipa HDPE 200/160 sepanjang 24 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 1453 )1 .85

1401 .85 0 , 164 .85x 24 m

= 5,6 m

d. Rubber Hose DN 250 sepanjang 10 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,1453 )1 .85

1401 .85 0,24 .85x 5 m

= 0,91 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Page 46: LAMPIRAN D(Head n Daya Pompa)

D-46

Hf =

10 ,666(0 ,1453 )1 .85

1101.850,24 .85x 15 m

= 1,85 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1453 )1 .85

1101.850,44 .85x 40 m x 5

= 0,17 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,1453 )1 .85

1101.850,24 .85x 8 m

= 0,99 m

d. Swing Valve DN 200 Equivalent length = 16 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 1453 )1 .85

1101.850,24 .85x 16 m

= 1,98 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Page 47: LAMPIRAN D(Head n Daya Pompa)

D-47

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 78

288)5 , 256

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Hf = f

v12

2g x n

= 0,1

52

2x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Page 48: LAMPIRAN D(Head n Daya Pompa)

D-48

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 78 m + (3,88 + 5,6 + 0,91 + 0,17 + 0,99 +

1,98 + 1,85) m + 0,096 m + 2,66 m

= 96.146 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,1453 m 3 /s x 96.146 m x 1000 kg/m 3 75

= 186.267 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 211,3 Hp 79 %

= 235.781 Hp

Page 49: LAMPIRAN D(Head n Daya Pompa)

D-49

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI

JALUR IV PETRUK

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

3)Beda elevasi (z) = 78 m

Page 50: LAMPIRAN D(Head n Daya Pompa)

D-50

4) Debit (Q) = 9,42 m3/menit = 0,157 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,157 )1.85

1401 .85 0 ,324 .85x 480 m

= 4,48 m

b. Pipa HDPE 200/160 sepanjang 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 157 )1.85

1101.850 ,164 .85x 40 m

= 10,77 m

c. Rubber Hose DN 250 sepanjang 10 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Page 51: LAMPIRAN D(Head n Daya Pompa)

D-51

Hf =

10 ,666(0 ,157 )1.85

1401 .85 0,24 .85x 5 m

= 1,05 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Hf =

10 , 666(0 , 157 )1.85

1101.850,24 .85x 15 m

= 2,14 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,157 )1.85

1101.850,44 .85x 40 m x 5

= 0,2 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 157 )1.85

1101.850,24 .85x 8 m

= 1,14 m

d. Swing Valve DN 200 Equivalent length = 16 m

Page 52: LAMPIRAN D(Head n Daya Pompa)

D-52

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,157 )1.85

1101.850,24 .85x 16 m

= 2,28 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 78

288)5 , 256

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Page 53: LAMPIRAN D(Head n Daya Pompa)

D-53

Hf = f

v12

2g x n

= 0,1

52

2x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 78 m + (4,48 + 10,77 + 1,05 + 0,2 + 1,14 +

2,28 + 2,14) m + 0,096 m + 3,11 m

= 130.256 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,157 m 3 /s x 130.256 m x 1000 kg/m 3 75

= 272.669 Hp

Page 54: LAMPIRAN D(Head n Daya Pompa)

D-54

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 272.669 Hp 79 %

= 345.151 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI

JALUR V PETRUK

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

Page 55: LAMPIRAN D(Head n Daya Pompa)

D-55

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

3)Beda elevasi (z) = 78 m

4) Debit (Q) = 9,01 m3/menit = 0,15 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 15 )1 .85

1401 .85 0 , 324 .85x 480 m

= 4,13 m

b. Pipa HDPE 200/160 sepanjang 24 m

Page 56: LAMPIRAN D(Head n Daya Pompa)

D-56

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 , 150 )1 .85

1101.850 ,164 .85x 24 m

= 5,95 m

c. Rubber Hose DN 250 sepanjang 10 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 15 )1 .85

1401 .85 0,24 .85x 5 m

= 0,96 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Hf =

10 ,666(0 ,15 )1 .85

1101.850,24 .85x 15 m

= 1,97 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 15 )1 .85

1101.850,44 .85x 40 m x 5

= 0,18 m

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D-57

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,15 )1 .85

1101.850,24 .85x 8 m

= 1,05 m

d. Swing Valve DN 200 Equivalent length = 16 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 15 )1 .85

1101.850,24 .85x 16 m

= 2,1 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 78

288)5 , 256

Page 58: LAMPIRAN D(Head n Daya Pompa)

D-58

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Hf = f

v12

2g x n

= 0,1

52

2x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 78 m + (4,13 + 5,95 + 0,96 + 0,18 + 1,05 +

2,1 + 1,97) m + 0,096 m + 2,84 m

= 97.286 m

Page 59: LAMPIRAN D(Head n Daya Pompa)

D-59

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,15 m 3 /s x 97.286 mx 1000 kg/m 3 75

= 194.572 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 194.572 Hp 79 %

= 246.294 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI

JALUR VI PETRUK

Page 60: LAMPIRAN D(Head n Daya Pompa)

D-60

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa

dapat diketahui dengan :

P1γ1

+V12

2g+Z1+ H =P2

γ2+ V22

2g+Z2+ HL

Karena γ1 = γ2 , maka

H= P2 - P1γ

+ V22 - V12

2g+Z2 - Z1+ HL

H= ΔPγ

+ ΔV 2

2g+Hst+ HL

Htotal = Pγ

+ z + HL + Hv

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head

(Hv)

Data yang diketahui :

1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

3)Beda elevasi (z) = 78 m

5) Debit (Q) = 8,84 m3/menit = 0,147 m3/s

6) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D = 8 m

Swing Valve DN 200 = 80D = 16 m

Page 61: LAMPIRAN D(Head n Daya Pompa)

D-61

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,147 )1.85

1401 .85 0 ,324 .85x 480 m

= 3,98 m

b. Pipa HDPE 200/160 sepanjang 24 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 , 666(0 , 147 )1.85

1401 .85 0 , 164 .85x 24 m

= 5,74 m

c. Rubber Hose DN 250 sepanjang 10 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (L)

Hf =

10 ,666(0 ,147 )1.85

1401 .85 0,24 .85x 10 m

= 0,93 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x (Le)

Page 62: LAMPIRAN D(Head n Daya Pompa)

D-62

Hf =

10 ,666(0 ,147 )1.85

1101.850,24 .85x 15 m

= 1,97 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 147 )1.85

1101.850,44 .85x 40 m x 5

= 0,18 m

c. Gate Valve DN 200 Equivalent length = 8 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 ,666(0 ,147 )1.85

1101.850,24 .85x 8 m

= 1,05 m

d. Swing Valve DN 200 Equivalent length = 16 m

Hf =

10 , 666 Q1. 85

C1. 85 D4 . 85x ( Le)

Hf =

10 , 666(0 , 147 )1.85

1101.850,24 .85x 16 m

= 2,1 m

3. Pressure Head ( Pγ

¿

∆Hp = Hp1 – Hp2

Page 63: LAMPIRAN D(Head n Daya Pompa)

D-63

Hp1 = 10,33

( 1 −0 ,0065 x H1

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 0

288)5 , 256

= 10,33 m

Hp2 = 10,33 ( 1 −

0 ,0065 x H2

288)5 , 256

= 10,33 ( 1 − 0 ,0065 x 78

288)5 , 256

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe

a. DN 200/160, f = 0,1

Hf = f

v12

2g x n

= 0,1

52

2x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1

Hf = f

v22

2g x n

= 0,1

2 ,012

2x9,8 x 48 = 0,99 m

5. Velocity Head (Hv)

Page 64: LAMPIRAN D(Head n Daya Pompa)

D-64

Hv =

v22

2g

= (7,32) 2 2 x 9,8

= 2,74 m

Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( Pγ

¿ + Velocity Head (Hv)

= 78 m + (3,98 + 5,74 + 0,93 + 0,18 + 1,05 +

2,1 + 1,97) m + 0,096 m + 2,74 m

= 96.606 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H 75

= 0,147 m 3 /s x 96.606 m x 1000 kg/m 3 75

= 189.348 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP ηp

= 189.348 Hp 79 %

= 239.681 Hp