industrial-man rp & mold

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Industrial-Man RP&Mold 深圳市工业人快速成型技术有限公司

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Page 1: Industrial-man RP & Mold

Industrial-Man RP&Mold深圳市工业人快速成型技术有限公司

Page 2: Industrial-man RP & Mold

Shenzhen Industrial-man Technology was founded in 2001. With the core of product model design and provide full range of technical services on model making. Located in Songgang,Shenzhen with10,000 square meters' work place. We now have many advanced machines and 200+ professional stuff. Offering International prototyping services to clients in various fields with good quality and competitive price. Industrial-man strictly respects information confidentiality from clients. We strictly controlling "Quality、Time、Cost", create values for customers.

深圳市工业人创建于2001年,位于深圳松岗茅洲河工业区。 是一家以产品 模型设计制作为核心,提供全方位技术服务为宗旨的模型设计制作企业。公司厂区面积约一万平方米,拥有200多人的专业团队及齐全的设备。公司从质量、价格、交期、服务四方面出发,以一切工作服从质量品质方针,竭诚为客户提供完美产品原型以及降低产品模具制作的难度与成本,节省产品的开发经费,使您的产品尽快投入市场,抢占商业先机。

About Us(关于我们)

Page 3: Industrial-man RP & Mold

Location(地理位置)

(HongKong)

(Guangzhou)

(Shenzhen)

Page 4: Industrial-man RP & Mold

Main Factory(主厂)

Main Building(主楼)

D-U-N-S® Number(邓氏编码)

527 796 190

Page 5: Industrial-man RP & Mold

organization chart(公司组织架构)

总经理

总经理助理

生产部

General Manager

GM Assistant

Production营销部

跟单部

采购部

Marketing

Operation

purchasing

工程部

成型部

手工部

后处理打磨部

喷装部

Engineering

Prototyping

Manuel Processing

Polishing

Painting

品质部

总务部

财务部

Quality Checking

Administration

Finance

230 Persons Currently目前员工人数为230人

Page 6: Industrial-man RP & Mold

Workshop(车间)

Page 7: Industrial-man RP & Mold

Work group01/ Office show02 / In USA03/

Activity04/ In Canton Fair05/

Our Team(我们团队)

Page 8: Industrial-man RP & Mold

Surveillance Equipment Television Air condition Person Computer

Home Appliance Electric tools

Toy figure model 3D Model

Car parts Medical Equipment Hardwares Consumer Product

Industries(服务产品分类)

Page 9: Industrial-man RP & Mold

Services (服务)

1.CNC样件制造 CNC Prototyping

2.真空复模 Vacuum Casting

3.钣金加工 Sheet Metal Bending

4.3D 激光成型 3D rapid prototyping

5.低压灌注 Low Pressure Profusion Molding

6.检具制造 Fixture Making

7.表面处理 Surface treatments

8.注塑及压铸模具 Injection Mold and Die Casting Mold

Page 10: Industrial-man RP & Mold

CNC Prototyping (CNC加工)

CNC是一种由程序控制的自动化机床,该控制系统能够逻辑地处具有控制编码或者其他符号指令规定的程序,通过计算机将其译码,从而使机床执行规定好的动作,通过道具切削将毛坯料加工成半成品零件。CNC加工出来的杨建成型尺寸大、强度高、韧性好、成本低等优势,已成为样件制作的首选。公差:100mm+/-0.15mm.

CNC is an auotomation tool controlled by program. The control system can logically control codes or other symbols instructions perscribed by the computer to decode, implement the provisions of the machine to make a good action. By cutting tool, material will be processed into semi-finished parts blank. The sample milled out CNC will be with advantages: a large sample size, high strength, good toughness, low cost. Tolerance: 100mm+/-0.15mm

整件加工最大尺寸(Our Max milling size):2100×1200×550mm

Page 11: Industrial-man RP & Mold

Vacuum Casting (真空复膜)

注塑利用原有样板,在真空状态下制作出硅胶模具,并采用聚氨酯材料进行灌注,从而克隆出与原型相同的复制件。公差:100mm/+/-0.20mm模具材料:进口硅胶、透明硅胶、特种硅胶

Using original model(CNC/SLA/SLS Model,make silicone mold under vacuum state, and perfusion with polyurethane, and then copy out the same prototype.Maximum size: 1000*800*800mm Tolerance:100mm/+/-0.20mm

Injected Material: Impoted PU, Transparent PU, Soft PU、PP、8150、PX223、PX100Mold material: Imported Silicone、Tnsparent Silicone、Special Silicone

Page 12: Industrial-man RP & Mold

Sheet Metal Machining (钣金加工)

利钣金加工是针对金属薄板(通常在6mm以下)一种综合冷加工工艺。包括剪、冲、切、焊接、铆钉、拼接、成型,特征是同一种工件厚度一致。常用材料有冷轧板(SPCC)、热轧板(SHCC)、镀锌板(SECC/SGCC),黄铜、紫铜、镀铜、铝板、铝型材、不锈钢。

Sheet metal processing is (usually in under 6 mm) a comprehensive cold working process. Including cutting, punching, cutting, welding, riveting, joining together, forming, whcih in the same thickness of workpiece. Commonly used materials like cold rolled sheet (SPCC), hot rolled plate (SHCC), galvanized sheet (SECC/SGCC), brass, copper, copper, aluminum plate, aluminum, stainless steel plating.

Page 13: Industrial-man RP & Mold

3D Printing (3D 激光成型)

SLA是指用特定波长与强度的激光聚焦到光固化材料表面,使之由点到线,由线到面顺序凝固,这样层层叠加成一个三维实体。SLA rapid prototyping process is uses a vat of liquid UV-curable photopolymer resin and a UV laser to build parts one layer at a time.

SLS工艺是医用粉末材料成型的。将材料铺洒在已成型的零件上面,并刮平,用高强度激光器在新层上面扫描出零件截面。SLS rapid prototyping process that uses a high power laser to fuse small particles of powder to build parts one layer at a time.

Page 14: Industrial-man RP & Mold

Low Pressure Profusion Molding (低压灌注)

将双组份聚氨酯材料混合后,在常温、低压环境下注入快速模具内,通过材料的聚合、交联、固化等化学和物理过程形成制品。具有效率高、生产周期短、过程简单、成本低的优点。适用于产品开发过程中的小批量生产的结构较简单的覆盖件和大型壁厚不均匀壁厚制品的生产。标准复制精度:+/-0.20mm/100mm 最大浇注件:2000×1200×1000mm.适用模具:ABS模具(100件以上);树脂模具(300以上);铝合金模具(1000件以上)浇注材料:双组份聚氨酯PU。所用材料:HD-PU4210,DCP-RIM,AXSON-RIM875

RIM is a new process way for producing large size and huge quantity products rapidly. RIM process is monomer or pre-polymer(PU Materials) in liquid state with a certain proportion which measured by the metering pump mixing in mixing head of a mold. After the mixture be injected into the mold under a low pressure, it will rapid response and cross-linking curing. After 10 minutes, it will be solidified, nad then release it from the mold, that is RIM product. Process: Storage - Measurement - Hybrid - Mold Filling - Demould - Post Processing

Page 15: Industrial-man RP & Mold

Fixture Making (检具制作)

工业生产企业用于控制产品各种尺寸(例如孔径、空间尺寸)的简捷工具,提高生产效率和控制质量,适用于大批量生产的产品,如汽车零部件,以替代专业测量的工具,如光滑塞规,螺纹塞规,外径卡规。

检具网站 Fixture website: http://fixture.gyrmodel.com/

It's a Simple tool for Industrial enterprises to control products of various sizes(such as aperture, spatial dimensions, etc.) and improve productivity and quality control. Eg: Car parts, Substitute for professional measurement tools like: Smooth plug, Threaded plug, The outside diameter of the caliper.

铁环氧化树脂检具Epoxy Fixture

木质检具Wood Fixture

铁质检具Iron Fixture

境塑料件全铝检具Auminum Fixture

Page 16: Industrial-man RP & Mold

Injection Mold & Die Casting Mold (模具)

注塑成型是批量生产某些形状复杂部件时用到的一种加工方法。具体指将受热融化的材料由高压射入模腔,经冷却固化后,得到成形品。模具材料最重要的因素是热强度和热稳定性,常用模具材料:工作温度形成材料模具材料。Injection molding is a method to mass produce complex parts. Inject the heated and melted material with high pressure into the cavity, after cooling solidification, then products molded.< 300℃ Zinc Cr 12、Cr12MoV、S-136、SLD、Nak80、GCr15、T8、T10.300~500℃ Auminum、Copper 5CrMnMo、3CrW8、9CrSi、W18Cr4V、5CrNiMo、W6Mo6Cr4V2、M2.500~800℃ Aluminum、Cooper、Titanium steel GH130、GH33、GH37.800~1000℃ Ti Alloy、Steel、Stainless Steel、Nickel allys K3、K5、K17、K19、GH99、IN100MAR-M200、TRW-NASA、WA.

Page 17: Industrial-man RP & Mold

Injection Mold & Die Casting Mold (模具)

压铸(英文:casting)是一种金属铸造工艺,其特点是利用模具腔对融化的金属施加高压。模具通常是用强度更高的合金加工而成的,这个过程有些类似注塑成型。大多数压铸铸件都是不含铁的,例如锌、铜、铝、镁、铅、锡以及铅锡合金以及它们的合金。根据压铸类型的不同,需要使用冷室压铸机或者热室压铸机。Die casting is a kind of metal casting process, which using high pressure push the melting metal under mold cavity. Molds are usually use high strength alloy, this some similar with injection molding. Most die castings are not inlclude iron, such as zinc, copper, aluminum, magnesium, lead, tin and lead tin alloy or their alloys. According to different types of die casting to choose cold chamber die casting machine or hot chamber die casting machine.

Page 18: Industrial-man RP & Mold

Surface Treatments (后处理)

打磨、喷油、电镀、阳极氧化、拉丝、丝印、水转印、镭雕、包皮、蚀纹、喷砂、UV等Polish、Painting、Chrome、Anodizing、Brush、Silk Screen、Water Transfer、Laser Cover、Texture、Sandblasting、Gilding、UV painting.

Page 19: Industrial-man RP & Mold

3D Quality Detection (三坐标检测)

GAP1 CRD3/MM/ANGO/EC/CART/XYPLA

理论Theory

实际Actual

误差Error下公差Toleranece

上公差Toleranece

趋势 Tendency

X -431.195 -431.788 -0.593 -0.5 0.5 -0.093

Y 21.616 21.297 -0.319 -0.5 0.5 - -1- - + + + +

Z 435.5 435.695 -0.805 -0.5 0.5 -0.305

PROFP 0 1.05 1.05 -0.5 0.5 0.55

Example:

Page 20: Industrial-man RP & Mold

Morning Meeting (每日早会)

Morning Meeting held to slove difficult problems and ensure delivery time(早会协调订单生产,消除迟交)

Page 21: Industrial-man RP & Mold

Production Schedule (加工计划表)

Pragram3D printing Milling

Manuel Process Polishing

WeekendoutSource Finishing Outsource

Finishing inhouse

Molding

Including QC time-1-2 hours

PS: we will send pictures of the products during production. But don't worry, all the info won't leak out and in confidential.

Page 22: Industrial-man RP & Mold

Packing and Delivery (包装和货运)

All the parts will be checked before delivery, with white paper, foam and air bubble sheet wrapped. Putting into Industrial-man custom-made carton or wooden box.

We will choose common International Express such as DHL/UPS/Fedex for delivery. If you need fastest way we can choose official one which freight cost would be higher than normal but faster(normal:3-4 days, official:1~2 days). You can also choose to pay with your own Express account.

在发货前,会根据生产订单核对所有部件。通常我们会用白纸,珍珠棉及泡泡纸包裹产品。然后放进工业人定做的纸箱或木箱中。

我们会使用DHL/UPS/Fedex等国际快递,一般走货代。但是如果客户需要更快的服务,可以选择走官方,但是运费会贵一点。客户也可以选择用自己的快递账号付款。

Page 23: Industrial-man RP & Mold

Certifications (资质认证)

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Factory & Products show(工厂及产品展示)

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Factory & Products show(工厂及产品展示)

Page 26: Industrial-man RP & Mold

Factory & Products show(工厂及产品展示)

Page 27: Industrial-man RP & Mold

Clients (客户)

Page 28: Industrial-man RP & Mold

Cooperation (合作)

Shenzhen Industrial-man Technology Development Co.,Ltd深圳市工业人快速成型技术有限公司

Mike Liu 刘合E: [email protected] | Skype: gyr-mikeTel: +86 135 1083 2415 | QQ: 1280571976Add: No.1 Langxia Industrial Zone, Songgang Town, Shenzhen, China地址:深圳市宝安区松岗街道朗下工业区1号