Download - Pencegahan Cedera Tangan
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Chevron 2005
Pencegahan CederaTangan
Ya Allah, berkahi lah K eluarga besar Wellwo rk
OEMS 2008
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Watch Out !!
Lane of Fire
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Itu benar bahwa.
Hampir semua pekerjaan harian kita di tempat kerja dandi rumah memerlukan tangan untuk menjalankan
peralatan yang lain
Karena itu
Tidak mengejutkan sebagian besar kecelakan terjadi
pada
Tangan khususnya jari
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Closed Look TRI and LTI NWW 2005 - 2008
Hand
Leg
Head
Others
18 case accidents (60%) in NWWoccurred on hand
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Ini sungguh terjadi. !
ring
Seorang sekretaris
bekerja di kantornya
Dia mengambil kabinet
dokumen dan
mengambilnya
Laci tiba-tiba tertutup
dan menjepit jari
tengahnya
Cincinya keluar
bersama dengan
jarinya!
Bisa bayangkan risiko di rig . !!
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Ini akibatnya
Harusnya bisadicegah.
Bagaimana mencegahnya?
Tingkatkan kesadaran.
Pahami bahaya titik jepit.
Lakukan JSA dan diskusisebelum melakukan pekerjaan
Selalu letakan tangan di posisi
yang benar
Saya tidak ingin ini
terjadi pada saya atau
teman kerja saya
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Or
this
.
Terbakar/cedera karena bahan kimia
Jika dia sadar, dia tidak akan menjadi seperti ini
Apakah dia sadar dengan hal ini ?
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Be aware where you place you r hand
Pelajaran dari kecelakaan di rig
Ini sungguh terjadi
Sadari dim ana anda meletakan tangan anda
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Cedera Tangan dan Jari .
Kita kini telah mengetahui penyebab
cedera tangan dan jari
Perhatian terhadap pekerjaan sangatpenting untuk anda dan rekan kerja
anda dengan menghilangkan
perilaku dan kondisi tidak aman.
Mari lihat operasi rig untuk mengenali potensi cedera
untuk anda seperti yang terjadi di rig yang lain juga
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Pinch
point !
Posisi Tangan yang salah..
PPE tidak lengkap
Pinched
Point
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Tangan pada posisi titik jepit
Posisi Tangan yang salah..
Kurang perhatian
Kurang pengetahuan
Tidak ada peringatan
Kebiasaan?
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Prinsip 5 5
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Memakai cincin sewaktu bekerja sangat berisiko celaka
Cincin bisa menyebabkan cedera atau cacat !
Jam tangan logam bisa menmbus kulit dan tulang dalam
hitungan detik !
Jam tangan logam bisa menjadi pengantar listrik dan
menyebabkan kematian
Akhirnya, jam tangan logam, kalung, cincin t idak
diperbo lehkan dipakai saat beker ja di r ig.
Bahaya Cincin
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Program Pencegahan Cedera Tangan
Selalu bahas cedera tangan dalam tail Gate and Pre job
Meetings. :jaga tangan anda!
Buat SOP dan JSA untuk mengurangi risiko cedera
tangan
Lakukan inspeksi yang berhubungan dengan pencegahan
cedera tangan (Power tong, hand tools, dll. Semua ada di
CWSI)
Tentukan titik jepit potensial yang ada di rig dan
informasikan dengan yang lain.
Pasang tanda Jaga Tangan Anda di lantai
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Program Pencegahan Cedera Tangan
Beri tanda yang jelas pada daerah titik jepit
Pelatihan tentang cedera tangan untuk semua kru
Selalu perhatikan dan ingatkan setiap orang tentang
posisi tangan
Lakukan kampanye pencegahan cedera tangan.
Kurangi hubungan langsung dengan beda berputar
dengan menggunakan sabuk
Bisakah anda tentukan program-program yang lain?
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Apa yang dilakukan untuk mengurangi risiko
1.Kita percaya bahwa semua kecelakaan dapat dicegah(Insya Allah)
2.Lakukan pre job meeting sebelum bekerja
3.Jangan terburu-buru
4.Tingkatan komunikasi yang baik di antara teman kerja
5.Komitmen untuk bekerja dengan aman
6.Pengawasan untuk setiap pekerjaan
7.Jaga kondisi sehat
8.Lakukan stand down di waktu tertentu
9.Kunjungan manjemen di akhir pekan
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Apa yang dilakukan untuk mengurangi risiko
10.Jangan jalan pintas11.Tingaktkan kemampuan/pengembangan manusia
12.Ingatkan keselamatan melalui semua radio lokal
13.Mengatur konsekuensi baik postif ataupun negatif
14.Menerapkan SWA
15.Senang/Santai
16.Ceritakan kecelakaan dan ingatkan yang lain
17.Perhatikan pegawai baru18.Pasang dan diskusikan jika laporan di lokasi
19.Perkenalkan peralatan baru untuk mengurangi risiko
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Back Up Slides
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Jika:
Derrickman mengalami luka pada jari telunjuk kirinya disaatmeluncur menggunakan kursi penyelamat sewaktu terjadi blow out
di Rig SPA-04 lokasi 5N023A tgl 5th September 2005
Anda belum pernah mendapatkan training cara menggunakan kursi
penyelamat Derrickman
Pemasangan tali peluncur tidak sesuai standard
Pengawasan atasan kurang
Maka: Kecelakaan dapat terjadi sewaktu menggunakan kursi
penyelamat, mungkin luka, cacat atau kematian.
TRI, 5 Sept 2005
S kt k T
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Then:
Ujung jari telunjuk kiri di amputasi bagian
CPI Rig #79, PT DTE, 8 Oct 2005; 03:30 hrs
Floor man sedang dalam prosesmembuka shear coupling suckerrod menggunakan rod tong dankunci pipa 24 sebagai back uptool. Sewaktu mengoperasika rodtong, tong terangkat dan kuncipipa meleset kebawah melewati
bracket back up tong danmenyebabkan jari telunjuk kirifloorman yang masih memegangkunci pipa terjepit diantara handlekunci pipa dengan rod tong
Sewaktu menggunakan Tong.Jika anda:Meletakkan tangan anda pada posisi yangsalah.Anda tidak menggunakan tool yang sesuai
Anda tidak membuat JSA sebelum pekerjaandimulaiAnda tidak memahami cara pengoperasiantong
Maka:
Tangan anda akan terjepit atau putus
LTI, 8 October 2005
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If :1. NO PREPARE JSA AND PERFORM PRE JOB MEETING
2. NO FOLLOW SOP REPLACING JAW OF POWER TONG PROPERLY
3. NO IMPLEMENT STOP WORK AUTHORITY (SWA) CONSISTENTLY
This might happens to you:
What went wrong: Floorman replacing power tong jaws when PTO inON position
Lesson Learn:Must be implemented SOP for replacing jaw ofPower tongMust be ensure to remove manila rope from handlepower tong for non back off job
An accident happened on 05-Aug-06 @ 00:30 hrs at RigSBK-02, 4P-73A, when lower with 9-7/8 rock bit, stuckat 500 ( 10 below casing shoe ), crew will rotate drillstring by using power tong to release from the stuck
point. When Floorman taking out and replacing power
tong jaws, the power tong was rotating since handle ofpower tong retracted by manila rope was attached it. Itcaused left hand of floorman was slightly pinched by
power tong. The IP ( Injury Person ) was sent to CPIMedical for Further treatment and after X-Ray found nobone fracture. The Medical officer recommended him forlight duty
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If :
This might happens to you:
SOP for closing rod BOP due to well kickis not available
Improper tool design SWA is not implemented Risk assessment is not done before job
Tour Pusher hand was burnt due to sprayed bycontaminated oil and hot water
Incident DescriptionAn accident happened on 05-Aug-06 @04:30 hrs at CPI
Hoist-77 operated by PT RUI at 6K-20A. The well
kicked (contaminated oil and hot water) when pulled
out 18th sucker rod (12 ft above working floor). Two
floor men failed to close rod BOP. Killed well by
pumping KCL-water, got rate (140 PSI). Tour pusher
and driller tried to close rod BOP (two sides), failed.
Driller decided to discontinue closing left side rod BOPdue to hot condition while Tour Pusher still continued to
close right side rod BOP. Around 5 minutes later, found
that tour pusher was sprayed by hot water on his right
hand.
Injured Person was sent to CPI hospital. Doctor
assessment found that IP had burning grade 1 and 2
(14%). No complication. He was hospitalized for
treatment.
What went wrong:
No Risk Assessment
Inadequate knowledge of Rod BOPusage
No SOP in place for filling up string
Lesson Learn:
Do not start the job if procedure is notavailable
Protecting People first
Implement SWA
IP position
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IfThis might happens to you
Improper access control implementation Unsafe Vehicle unloading place No Pre Job Meeting for Risk Assessment Not following SOP for working near power line No dedicated signalman for crane operation
Burn Palm, Finger & kneedue to electrical shock
What went wrong :
Unauthorized person working as signalman
Working near power line SOP is not well socialized andimplemented
No risk assessment and supervision before job Improper coordination and communication
Lesson Learn
All crane operation must be provided withdedicated signalman following SOP
Each job has to have PJM, and deep JSA, andUnder Supervision
Keep safe distance from high voltage powerline
Only authorized person for doing specific job
Incident description
An accident happened on 3 August 2006 @ 13:30 on 3Q-34A,IP (roustabout 1), roustabout2, and cargo swamper discussedand assessed the cargo truck to park to another place. thecargo truck moved to location close to crane position byentering from the side of location.
Operator crane order to roustabout2 to pick up and hanglifting sling on the crane hook and then operator crane swungthe crane boom to cargo truck.
IP went to cargo truck and ordered crane operator to lowerthe lifting sling and extended the crane boom (theyhaventrealized that the extended boom crane closedto energized power line ). IP hold lifting sling and gotelectrocuted from power line induction (13.8KV).
IP felt down to back side, stand up and get down from cargotruck and run to rig office and reported to WSM. WSM broughtIP to CPI medical &tool pusher to secure well and stop rig
operation. His left knee burnt grade 1-2, 1%, right hand palmand left point finger burnt grade 2-3, 1%. CPI Medicalrecommended IP to restricted light duty
Main Road
Acc. Road to CGS
RI GCARRIER
OFFICE CAMPREST CAMP
W
C
TANK
DOZER
LOG
GIN
G
UNIT
CARGOTRUCK
IP
CARGO DRIVER
FLOORMAN
CARGO SWAMPER
CRANEOPERATOR
ROUSTABOUT 2
POWERLINE
POWERLINE
WELL
87.3F t
115.3F t
38.1F t
ACCESCONTROL
GENSETAccumm
ulator
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Anda bekerja tidak sesuaidengan SOP/JSA
Anda menggunakan tool yangtidak sesuai denganperuntukannya
(membuka sambungan DPmenggunakan Power Tubing tong)
Posisi berdiri anda tidak selamat Tgl 7 Juni 2005 di Rig BN-09 lokasi Libo #23,Floorman berinisiatif
memukul sambungan DPdg martil untuk memberigetaran agar sambunganmudah di buka denganPower Tong. Tiba-tibapukulan meleset dan jari
kelingking kanan terjepit
TRI, 7 June 2005
Tangan terjepit tangkai martil - body Power Tong
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Skin, Bone, Nerve, Tendon, Blood, Beauty .
If it is all together joined by The Creation of God The
Almighty,
What will we get ?
Bio tool that is most incredible that could be imagined
.
Back Ground
HAND
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Chemical Materials
Handling chemical Caustic
Soda
Look at the can ? No cover.
Tripped hazard.
Did he understand these
hazards ? What shall he do ?
Dis he wear PPE ?
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Wearing rig during working ia potential to get finger injury:
Ring can cause injury or permanent disable !
Metal Hand watch may penetrate into the skin and bone in a
second !
Metal hand watch can be a conductor of electric shock thatmay cause fatality
Therefore, metal hand watch, neckless , ring s etc. are no t
al low ed to be wore at the r ig
Rings
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0 5 10 15 20 25 30# of Accidents
Most Root Causes : Unsafe actions
Fixing the broken tool
Improper Body Position
Improper lifting
Improper hand position
Improper usage of PPE
Incomplete tools
Broken too
No SOP
Rush/in hurry
Improper holding the tool
No Warning/reminer system
Un authorized personnel
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Jumlah Kecelakaan
0 2 4 6 8 10 12 14 16 18
Causal Factor : Human Behavior
Too many things in one task
Lack of motivation
Mental problem
Health Problem
Lack of skill
Lack of knowledge
Physiological problem
Un fit for duty
HIP M thl S i S t
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HIP Monthly Scoring System
No Deskripsi Ya
Seb
agia
n Tidak
Perbaikan yang
diperlukan
Target
perbaika
n
Score (Ya=1;
Sebagian =
0.5; Tidak
=0)
1
Bahaya cedera tangan
selalu didiskusikan pada
TGM dan PJM
2
SOP dan JSA selalu
mencakup potensi bahaya
pada tangan
3Temuan 5T dilaporkan
pada 5 Menit at risk
4Tanda peringatan "Aw as
Terjepit" dipasang di WPF
5Titik-titik jepit dicat w arna
berbeda dan mencolok
6
Pelatihan 5-5 Tong
dilakukan untuk semua
crew
7
Senantiasa saling
mengingatkan posisi
tangan
8
Pemakaian sarung tangan
ketika memegang rig selalu
dilaksanakan
9Poster contoh kecelakaan
tangan ditempel di rig
10
Sticker "Jaga Tanganmu"
dipasang di semua safety
hat
00
JumlahPersentase
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&
Thank You
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CARI Focus and Timeline
6.4MM (53%)
2.9MM (24%)
2.7MM (23%)
Focus on human capacity building partnerships in the areas ofeducation, vocational training, andmicro-enterprise, seeking
leveraged funding wherever possible, maximizing use of our Riau
assets, while spreading project funding over a two to three year period.
CapacityBuilding
Micro-Enterprise
VocationalTraining &Education
2005 2006 2007 2008 2009
Tsunami
CARI Begins
MOU USAID
Short TermTraining at
PCR
Several
PartnershipProgramsInitiated
Land IssuesSettled BeginConstruction &
Ops Planning
PolytechnicAceh Opens
All CARIProgramsEnd/self
sustained
All CARI fundsdistributed
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CARI DRB
Chris Prattini, Managing Director, IndoAsia Business Unit
Humayunbosha, CPI President Commissioner
Suwito Anggoro, President Director, CPI
Walt Maguire, Global Manager, International Upstream PGPA
Jeff Shellebarger, CPI Executive Director
Decision Executive: Peter Robertson
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Tidak memakai Hand Glovedi rig
Tidak mengenal atau tidakmemperbaiki kondisitersandung/terpeleset
Tidak melakukan MOC
Terburu-buru danmelakukan jalan pintas
TRI, 9 Juli 2005
Korban tersandung dan ujung grating plateterangkat melukai pergelangan tangan kanan
Tgl 9 Juli 2005 jam 01:00 diRig DD-05 , mud engineer PTMU berjalan dari tangki 1 ketangki 2, tiba-tiba kakinyatersandung grating plate
tempat pengambilan sampleyang tidak tertutupsempurna, dia terjatuh danujung grating plateterangkat dan melukaipergelangan tangan
kanannya.
L ft h d th b f t
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Left hand thumb fractureCPI Rig #79, PT DTE, 8 August 2005; 21:45 hrs
Tgl 8 Agustus 2005Floorman ibu jari kirinyaterjepit oleh inner ring dari
tong
LTI, 8 August 2005
Meletakkan tangan padaposisi salah
Membantu tong dengantangan
Menempatkan tong padaposisi yang tidak aman
Belum memahami SOP tong
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What to do to eliminate hand injury(Brainstorming by crews)
1.We believe that all accidents are preventable (InsyaAllah)
2.Conduct Pre Job Meeting before doing any job
3.Keep calm / do not in hurry
4.Improve good communication among workers
5.Commitment for working safely
6.Supervision for every single job
7.Keep in fit condition
8.Conduct stand down meeting any time needed
9.Introduce new equipment to reduce risk factor
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What to do to eliminate hand injury
10.Do not short cut11. Improve job skill / people development
12.Remind safety by each local radio
13. Managing consequence both positive and negative
14. Implement SWA15.Have fun / relax
16. Sharing accident and remind each other
17. Pay attention for new workers
18. Posted and discuss IF report at field
19. introduce new equipment to reduce risk factor
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