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    SMA MODELING

    Rohit S. Gajbhiye(08d01010)

    Guide : Dr. Guruprasad

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    INTRODUCTION

    Shape Memory Alloys (SMA's) are novel materials whichhave the ability to return to a predetermined shape whenheated.

    When an SMA is cold, or below its transformationtemperature, it has a very low yield strength and can be

    deformed quite easily into any new shape--which it willretain.

    However, when the material is heated above its transformationtemperature it undergoes a change in crystal structure whichcauses it to return to its original shape.

    This phenomenon provides a unique mechanism for remoteactuation.

    It is a light weight alloy

    It has numerous applications in medical and aerospaceindustries

    Mostly they are Ni-Ti or copper based alloys

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    MECHANICAL PROPERTIES

    SMA below its phase transformation

    temperature possesses a low yield

    strength crystallography referred to as

    Martensite.

    While in this state, the material can be

    deformed into other shapes with

    relatively little force.

    The new shape is retained provided

    the material is kept below its

    transformation temperature.

    When heated above this temperature,

    the material reverts to its parent

    structure known as Austenite causing it

    to return to its original shape.

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    T Af

    < T < Af

    As

    One Way Memory Effect:When a shape-memory alloy is in its cold state (below As), the metal can be bent or

    stretched and will hold those shapes until heated above the transition temperature.Upon heating, the shape changes to its original. When the metal cools again it willremain in the hot shape, until deformed again.

    Two Way Memory Effect: The two-way shape-memory effect is the effect that thematerial remembers two different shapes: one at low temperatures, and one at the

    high-temperature shape

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    AEROSPACE APPLICATIONS

    The Smart Wing Program: SMA wire

    tendons were used to actuate hingelessailerons while an SMA torque tube wasused to initiate spanwise wing twisting ofa scaled-down F-18

    The SAMPSON Program: SMAs wereused to rotate the inlet cowl in order tochange its cross-sectional area

    Chevron Research Efforts: The SMAbeam elements are formed such that theyforce the chevron inward and mix the flowof gases (reducing noise) at low altitudes

    and low speeds where the enginetemperature is high.

    Lightweight Flexible Solar Array: Utilizedan SMA wire-actuated stepper motor fororientation of its solar flaps.

    Used for Morphing of Wings

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    SMA MODELING

    Modeling SMA response is broadly divided into two categories:

    Macroscopic Approach Microscopic Approach

    Macroscopic Modeling Approach:

    Captures the SMA response at a macroscopic scale (typically >100 microns)

    Models which draw heavily on phenomenology are termed phenomenological models,while those with a significant amount of thermodynamic framework are classified asfree-energy based models.

    Another class of models attempts to capture the hysteretic input-output responsewithout explicitly accounting for underlying physics.

    Microscopic Modeling Approach

    Models have a notion of unit cell or Representative Volume Element (RVE).Martensitic variants introduced into the model are crystallographic variants.

    Another aspect is that generally, multiple true crystallographic variants are consideredin the microscale and after analysis, an equivalent single or multiple (reduced) variantmacroscopic description of the phenomena is provided

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    MODELING OF INELASTICITY

    OA is linearly elastic and hence

    modeled by a linear spring i.e. once

    stress is removed, strain comes back

    to zero A is the yield point

    From A to C, strain increases with

    constant stress. Hence it is modeled as

    friction block i.e. when stress isreleased its associative residual strain

    is still there.

    Whole response is modeled with

    spring and friction block as shown

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    The phenomenon of creep is modeled

    here with linear dashpot i.e.

    phenomenon to be modeled is the

    deformations that may occur over time

    due to sustained nature of the some ofthe loads such as dead load and mean

    live loads in the structure. These

    deformations take place over long

    periods of time.

    For a dashpot

    is viscous coefficient

    Dashpot and spring in parallel has

    strain response as shown in the figure.

    Initially dashpot offers major resistance

    to stress but with time spring offers

    major resistance.

    Response of dashpot and spring in

    series is shown in the figure

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    LUMPED PARAMETER APPROACH Evolution of state satisfies mechanical dissipation equation

    Rate of displacement consistent with non negative rate of dissipation and the

    constraints is acceptable from 2nd law of thermodynamics.

    Generally types of stimuli applied are Ramp, sinusoid, impulse and step.

    Material characteristics

    YieldHardening

    Stress relaxation

    Creep

    Retardation

    Suitable combination of masses, springs and dashpots are used for reproducing above phenomena

    Commonly used models for inelastic behavior(a) Maxwell model (b) Kelvin-Voigt model (c) Standard solid model

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    Types of springs

    General power-law spring,

    Linear ( = 1)

    Softening ( < 1)

    Stiffening ( > 1)

    Types of dashpots

    General power-law dashpot,

    Linear ( = 1)

    Thixotropic (

    < 1) Stiffening ( > 1)

    Frictional (Kuhn-Tucker conditions)

    Kuhn-Tucker conditions

    The above set of implicit equations need to be

    solved to obtain

    Dry friction problems trial and error solutions

    Viscous drag problems is given explicitly

    Response of springs (conservative)(a) Linear (b) Stiffening (c) Softening

    Response of dashpots (dissipative)(a) Linear (b) Thickening (c) Thixotropic (d) Frictional

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    ENERGYFORMULATIONOFEQUATIONSOFMOTION

    Procedure: Assign thermodynamic states of the system displacements and

    temperature

    Specify either the Helmholtz potential or Gibbs potential as a function of the

    states

    Obtain state evolution equations

    The following principles are used in the energy formulation:

    Mechanical power theorem

    Maximum rate of dissipation hypothesis Lagrange multiplier method for constrained maximization

    Law of conservation of energy

    Helmholtz potential

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    ONE DIMENSIONAL APPROACH AND WORKHARDENING:

    Energy Conservation Equation after substituting mass conservation, momentum conservationand Gibbs Potential Equations is:

    Plastic deformation => Defects (dislocations) in crystal structure => Increase in resistance to

    further plastic deformation

    Resistance to further deformation is a function of total amount of plastic work done Frictional Dashpots: LPM

    Equivalent plastic strain,

    Hardening laws:

    Linear hardening,

    Swift law,

    Voce law,

    Metals without a sharp yield point

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    Bauschinger effect Fatigue behavior

    Cyclic loading => Small microscopic changes in internal structure => Formation ofcracks

    Asymmetry between tension and compression (path dependent nature)

    Typical behavior of materials to cyclic loading: Rachetting, Mean stress relaxation

    and Shakedown

    Micro-scale model Dislocations pinned at fixed locations bulge out, resist forwardmotion and assist reverse motion (like stretched spring)

    LPM:

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    CASE STUDYPASSIVEDAMPINGOFFRAMEUSING

    SUPERELASTIC SMA BRACINGS

    The structural arrangement is

    shown in the figure alongside.

    The dimensions of the frame and

    loading conditions are provided

    Since the SMA braces are primarily

    under tensile loads, the response of

    bracing material under uniaxial

    tension needs to be modeled

    Using the obtained model, the response of the frame with braces can be

    obtained under dynamic loading conditions.

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    SMA WIREBEHAVIORUNDERUNIAXIALTENSION

    The response of SMA wireobtained experimentally is

    shown alongside

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    REFERENCES

    Inelasticity of materials: An engineering approach and practical guide, WorldScientific Book

    K. Otsuka, X. Ren. Recent developments in the research of shape memoryalloys (1999). Intermetallics 7: 511-528.

    D. Hartl, D. Lagoudas. Aerospace applications of shape memory alloys.Aerospace Engineering Department, Texas A&M University.

    G.Song, N. Ma, H.-N. Li. Applications of shape memory alloys in civilstructures (2006). Engineering Structures 28: 1266-1274.

    A. Khandelwal, V. Buravalla. Models for shape memory alloy behavior (2009).International Journal of Structural Changes in Solids 1: 111-148.

    UG Course Notes , Smart Materials and Structures Prof. Mira Mitra,Aerospace Engineering Department, IIT Bombay.

    J. V. Humbeeck. Non-medical applications of shape memory alloys (1999).Materials Science and Engineering A273-275: 134-148.

    Introduction to Shape Memory Alloys,

    Link: www.tinialloy.com/pdf/introductiontosma.pdf

    Shape-memory alloy Wikipedia

    Link: http://en.wikipedia.org/wiki/Shape-memory_alloy

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    THANK

    YOU

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    BACK-UP SLIDES

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    LUMPED PARAMETER APPROACH1. Evolution of state satisfies mechanical dissipation equation

    2. Rate of displacement consistent with non negative rate of dissipation and the constraints isacceptable from 2nd law of thermodynamics.

    3. Equation of motion with Gauss theory of least constraint is

    Generalised force equation should satisfy non- negativity of dissipation rate

    4. Convenient way is to maximise subject to constraints. This allows to :

    Obtain Equation of motionIncorporate constraint forces

    Obtain constitutive relation for dissipative forces that satisfy non negativity of rate ofdissipation

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    ONE DIMENSIONAL APPROACH

    where x is new location and X is old location of 2 reference

    points

    Mass Conservation: mass per unit length

    Momentum Conservation:

    Energy Conservation:

    Hence Using Gibbs Potential approach:

    Substitute to get

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    BAUSCHINGEREFFECT

    LPM:

    is the stress in the Bauschinger spring and is referredto as the back stress