quot for sener minatitlan rq-001 c&r (09-b646) (25thsep.09)

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  • 8/11/2019 Quot for Sener Minatitlan RQ-001 C&R (09-B646) (25thSep.09)

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    CUSTOMER : SENER Ingenieria Sistemas, S.A.

    PROJECT : Catalytic Gasoline 1 and 2 for Minatitlan

    RFQ. NO. : C227A41-SR-PM2-RQ-001

    EQUIP. : COLUMN & REACTO

    LOCATION : MINATITLAN, MEXICO

    TEL : +82-31-680-9340 FAX : +82-31-680-9397

    #584-6, Manho-ri, Poseung-eup, Pyeongtaek-si, Gyeonggi-do , 451-821, Korea

    Poseung National Industrial Complex,

    HEAD OFFICE & FACTORY

    QUOTATION

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    Date

    RFQ. No.

    Client Job No.

    Quot. No.

    No. Issued Proposal Documents Title Revision Page Purpose Remark

    1 Quotation Sheet 0 1 Quotation

    2 Item List of Quotation 0 1 Quotation

    3 Quotation Terms and Conditions 0 8 Quotation

    4 Equipment Packing List 0 1 Quotation

    QUOTATION DOCUMENT LIST

    Catalytic Gasoline 1 and 2 for MinatitlanSep. 25th 2009

    C227A41-SR-PM2-RQ-001

    -

    WHC-CR09-B646 (R.0)

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    Customer : SENER Ingenieria Sistemas, S.A.

    Project : Catalytic Gasoline 1 and 2 for Minatitlan Date : Sep. 25th 2009

    RFQ. No. : C227A41-SR-PM2-RQ-001 Quot. No. : WHC-CR09-B646 (R.0)

    Time of Delivery : Within 14 months after receipt of P/O Person in charge : ILSOK KANG

    Del ivery Condit ion : FCA. Wooyang HC Shop (Pyeongtaek in Korea) Director of Overseas Business Dep't

    Terms of Payment : See Quotat ion Terms & Condi ti ons (Page 2) e-mai l : i [email protected] r

    Validity : October 24th 2009 TEL. : +82-31-680-9340

    Dear Sirs ,

    We are pleased to quote you the following i tems subject to the term and condit ions as follows ;

    NOTE

    1. Price for Clips attached to PLATFORM, LADDER and PIPING will be adjusted after completed fabrication drawings.

    (Quotation weight is specified at price list.)

    2. US$4,500.00 of unit p rice per tons (Carbon steel) of clips wi ll be applied at cost adjustments .

    3. Drawing and Documentation wil l be in English language.

    4. According to EN10204, Ceriticates 3.1 will be applied to all the materials including consumable.

    3 ASME CODE STAMP & CE MARK LOT 1 INCLUDED

    $7,093,510.00

    QUOTATION(REV.0)

    PRESIDENT, CBO / KEON JONG, PARK

    1,130.1

    $7,910.00

    INCLUDED

    Spare Parts for Commissioni ng and Start-up. LOT

    CLIPS ATTACHED TO PLATFORM,

    LADDER AND PIPING

    GRAND TOTAL SET

    1

    NO.

    1

    2

    Q'TYUNITDESCRIPTION

    COLUMN & REACTOR SET

    7.9

    1,130.17

    1LOT

    AMOUNT (US$)UNIT PRICEW'T (Ton)

    $7,085,600.00

    $6,500.00

    1 SPARE PARTS FOR TWO(2) YEAR OPER. LOT 1 $20,000.00

    2

    7

    4

    TON 1PLATFORM & LADDER

    3 FOB Pyeongtaek Port in Korea LOT 1

    OPTIONAL PRICE

    Very truly you rs,

    $755,900.00

    584-6

    Poseung National Indus trial Comp lex, #584-6

    Manho-ri, Poseung-eup, Pyeongtaek-si,

    Gyeonggi-do, 451-821, Korea

    TEL : +82-31-680-9300 FAX : +82-31-680-9397

    http://www.wooyang.co.kr

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    Customer : SENER Ingenieria Sistemas, S.A.

    Project name : Catalyt ic Gasol ine 1 and 2 for Minat it lan

    RFQ. No. : C227A41-SR-PM2-RQ-001

    Equipment : COLUMN & REACTOR Date :

    >>> THE LAST ITEM

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    Page. 1 OF 8

    CUSTOMER : SENER Ingenier ia Sistemas, S.A.

    PROJECT : Cataly ti c Gasol ine 1 and 2 for Minat it lan

    RFQ. NO. : C227A41-SR-PM2-RQ-001

    ISSUED DATE : Sep. 25th 2009

    ( Total 8 page included this cover sheet )

    1st ISSUED

    DESCRIPTION CHECKED

    D.J.LEE

    APPROVEDPREPAREDREV.NO. DATE

    0 Sep. 25th 2009

    WHC-CR09-B646 (R.0)

    QUOTATION TERMS AND CONDITIONS

    Quot. No.

    RFQ. No. C227A41-SR-PM2-RQ-001TECHNICAL PROPOSAL

    2

    J. W. BAEKD.H.NOH

    1

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    Page. 2 OF 8

    GENERAL AND COMMERCIAL TERMS AND CONDITIONS.

    ITEM AND QUANTITIES

    The following equipment shall be furnished in accordance with the requirements specified in this requisition and the

    documents/drawings referred hereto.

    COMMERCIAL TERMS AND CONDITIONS

    Price

    1-1. Total amount : See attached quotation sheet

    1-2. The value added tax in not included in this quoted price and should be reimbursed in addition to

    this price by the purchaser in case it is levied on.

    Terms of Payment

    Down Payment : 20% of P.O priced after receipt of purchase order

    Progress Payment : 30% of P.O priced after receipt of main material

    Progress Payment : 45% of P.O priced after on shipment

    Final Payment : 5% of P.O priced after final document

    Validity

    This quotation is valid until October 24th 2009

    Thereafter, this is subject to our confirmation.

    Delivery

    Time of Delivery : Within 14 months after receipt of P/O

    Delivery Condition : FCA. Wooyang HC Shop (Pyeongtaek in Korea)

    NOTE : Ar ticle mark (

    ) shall apply to the EQUIPMENT to be supplied by the vendor and/or

    shall be included in the vendor's scope of supply.Ar ticle mark ( )are not applicable and excluded f rom the vendor 's scope of supp ly.

    1130.17ALL ITEMS COLUMN & REACTOR Refer to the data sheet

    Q'TY EMPTY W'T (Ton)MAIN MATERIALDESCRIPTIONITEM NO.

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    Page. 3 OF 8

    1. CODES AND STANDARDS

    1.1 Design Code and standards

    ASME Code sec. VIII, Div.1 (Latest Edition)

    ASME Code sec. VIII, Div.2 (Latest Edition)

    ASME SEC.IX : Welding & Brazing

    ASME SEC.V : NDE

    ASTM & ASME SEC. II : Material

    ANSI B16.5 for 24" flanges and smaller

    ASME 16.47 Series "B" for 26" to 60"

    WRC Bulletin 107/297

    Wind Load & Seismic Code

    TEMA Class "R", "C" & "B"

    PD5500 (former BS5500)

    API Standards 650

    API Standards 660

    JPI Code & Standards

    JIS B8243 Construction of Pressure Vessel

    JIS B8249 Construction of Heat Exchanger

    1.2 Codes & Stamp

    Not Required

    Required

    ASME Code and Stamp

    ISO Certification

    OHSAS 18001

    CE Mark

    1.3 Materials Code

    1) Pressure Parts

    ASME ASTM KS JIS BS DIN

    2) Non-Pressure Parts

    ASME ASTM KS JIS BS DIN

    1.4 Pipe Code

    ANSI KS JIS BS DIN

    1.5 Fitting Code

    ANSI KS JIS API BS DIN

    1.6 Measuring Uni t

    MKS Unit SI Unit US Unit

    1.7 Local Regulation and Rules

    High Pressure Gas Control Law in Korea (HPGCL)

    Energy Utilization Rationalization Law in Korea (EURL)

    Korea Industrial Safety and Health Law (KISHL)

    Government approval in accordance with local regulation & lawsCanadian Registration Number (CRN) from ABSA, CSA B54)

    Manufacture License of Special Equipment (People's Republic of China)

    European Community Pressure Equipment Directive (PED 97/23/EC)

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    "H""U" "U2" "S" "PP"

    9001 9002 14001

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    cfe

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    Page. 4 OF 8

    2. SCOPE OF WORK AND SUPPLY

    2.1 Scope o f Work

    1) Engineering and Design

    Thermal and Hydraulic Performance Calculation

    Mechnical Strength Calculation in accordance with Applicable Code & Regulation

    Fabrication Detail DrawingsLadder & Platform Drawing (Optional price per sheet US$250.00)

    2) Fabrication

    Fabrication

    Shop Fab. Job-Site Pre-fabrication at Shop

    Post Weld Heat Treatment or Stress Relief per Code and Spec.

    Insulation Work

    Assembly of internal at shop

    Tray Trial Assembly at Shop Demister

    Tray Assembly Top Flow Distributors

    Wire mesh Screens Bed Support

    Grating for Packing Support Catalyst Support

    Support Plate for packing Support Internal coil w / Support

    Hold Down Plates Outlet collect

    Packing Perforated Cylinder

    Others indicated on data sheet & engineering drawing

    Supervision Work and Fee at Shop & Field

    Internal Lining & Coating

    P.T.F.E Lining

    Rubber Lining (3T)

    Refractory Lining worksField construction and work

    Supervision for Assembly Work Refractory Work

    Supervision for Erection Work Painting Work (at Field)

    Temporary Work Attaching Work for Internals and Externals

    Foundation Work Utilities for Site Works (Water, Electric, Air etc.)

    Equipment Erection Work Installation Work of Platform and Ladder

    Insulation Work

    2.2 Scope of supply

    Equipment proper with standard accessories

    Equipment body and directly welded supports & auxiliaries

    Support Rings and lugs for body attachments

    Internals Removable Part & Equipment attachments and Accessories

    Trays Demister

    Packing & Packing Support Downcomer Bars

    Support Grid & Bed Limiter Downcomer bottom Floors

    Feed pipe type Distributor Seal Pan

    Hold Down Grating Perforated Plate

    Re-Distributor Internal V-Anchor (Refractory)

    Gas Injection plate Chimney Tray

    Bed Support Beam Outlet Collector Internal Pipe Inlet distributor

    Mesh Screen Internal ladder rungs for maintenance

    Vortex Breaker Internal Baffle With Support

    Support clips and ring for loose internal

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    Page. 5 OF 8

    Equipment Attachments for Shell & Tube Heat Exchanger

    Expansion joint Baffle and Support plate

    Tie Rod & Spacer Sealing Strip

    Bearing Pad For Support Dummy Rod

    Anode

    Jack bolts for girth flange & cover flange

    Test Ring for Heat Exchanger (If Required) Setting bolts & nuts for stacked heat exchangers

    Shim plate(3t,3t,6t) for stacked heat exchangers

    Impingement plate, Weir plate, Stilling baffle

    Bolts/nuts and Gaskets between nozzles for stacked heat exchangers

    Pulling eye bolts for tube sheet of removable bundles with shoulder pug

    Others parts indicated on data sheet & engineering drawing

    External accessories for equipment as follows and included for indicated on drawings or data sheet.

    Support clips for platform, ladder & piping

    Support ring & clip for insulation

    Fire Proofing lugs on skirt In / Out side and uninsulated bottom head

    Earth Lug

    Name plate with brackets

    Lifting lugs and tailing lugs

    Stiffener Rings

    Top Angle

    Reinforcing beam of skirt base block for equipment erection

    Others parts indicated on data sheet & engineering drawing

    Others

    Anchor or Setting Bolts and Nuts (if required)

    Sliding Plate, Liner and Lubrite Plate (if any)

    Blind Flange and its Bolt, Nut and Gasket for Blind Nozzle

    Companion Flange with Bolt, Nut and Gasket

    Template and Gauge Plate for Anchor bolt

    Welding Rod for Site Work

    Special Tools, Jigs and Fittings for Owner's field Erection Works, if Any

    Steam Trace Coil with Coil Supports

    Valves and Gauges

    Sight Glass (if any)

    Spray Nozzle

    Water Spray System Inter Connecting Duct

    Vent/Drain Nozzle on Tube Sheet (to be Vertical Exchanger)

    Others parts indicated on data sheet & engineering drawing

    Davit

    Top davit

    Manhole Davit or Handhole Hinge

    Heat Exchanger Davit

    Platform and Ladder

    Platform Packing (Wooden skid type)

    Ladder Grating (Zinc Galvanized)

    Handrail Checke Plate Type

    Spiral Stairway Painting (Primer coat only for C.S part)

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    Page. 6 OF 8

    Agitator for Reactor & Drum

    Motor

    Mechanical Seal

    Agitator with Impeller

    Invertors

    Running Test for Agitator

    Equipment Accessories Flame Arrester Heating Coil

    Breather Valve Emergency cover

    Gauge Hatch Level Gauge

    Suction Heater

    2.3 Materials supplied by the purchaser

    Not to be supplied by the purchaser

    The following materials to be supplied by the purchaser

    Please, refer to our attached "Quotation condition sheet"

    3. INSPECTION AND TEST

    The inspection and test shall be executed in accordance with the application codes and standards

    Radiographic & Ultrasonic Test per Code & Spec.

    Impact test per Code, if required

    Magnetic Particle & Liquid Penetration Test per Code

    Hardness Test per Code & Spec.

    Hydrostatic test per Code & Spec.

    Required Inspection per Code and Spec.

    Material Certificates

    Raw Material inspection included impact test per Code & Spec.

    Material identification

    Welder's & welding operator's performance qualification test per Code & Spec.

    Welding procedure qualification test per Code & Spec.

    Edge preparation inspection per Code & Spec.

    Liquid penetrant examination and/or Magnetic particle examination per Code & Spec.

    Visual and dimensional inspection

    Leakage test per Code & Spec.

    Vacuum Test per Code & Spec.

    Pneumatic test on reinforcement pad per Code & Spec.

    Rust prevention & painting inspection per Code & Spec.

    Mechanical running test for agitator per Code & Spec.

    3rd party inspection 3rd party inspection fee

    4. PACKING FOR SHIPPING AND TRANSPORTATION

    Nozzle opening

    Blanked and protected with steel cover

    Blanked and protected with wooden cover

    Body

    Packed in case

    Packed in crate

    Packed on skid (Wooden Skid)

    Spare parts

    Packed in case

    Packed in crate

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    Page. 7 OF 8

    5. RUST-PROOFING AND PAINTING

    5.1 Shipping Preparation

    Rust prevention of inner surface

    VCI 309 or Eq.( Volatile Corrosion Inhibitors )

    Desiccant

    Drying out & cleaning work at shop

    N2 gas (0.2kg/cm2) padding with pressure gaugeBuffing

    Electric Polishing

    Surface preparation of outer surface for c.s part and low alloy steel parts

    SSPC-SP-3 Power tool cleaning

    SSPC-SP-6 Commercial blast cleaning

    SSPC-SP-10 Near white blast cleaning

    To be done as per the customer's specification

    Surface preparation of surface for stainless steel parts

    Pickling or Acid cleaning

    Passivation

    5.2 Painting of outer surface

    Rust-proof painting of 1 coats

    Inorganic zinc primer (D.F.T 75 )

    To be painted as per the customer's specification

    Finish painting

    Not to be painted

    To be painted as per the customer's specification

    6. SPARE PARTS

    Not to be supplied

    Supply as defined below

    Supply of Gasket

    Gasket for Girth Flange % %

    Gasket for Manhole % %

    Gasket for Blind Nozzle % % Gasket for Spare Nozzle % %

    Gasket for Hand hole % %

    Gasket for Agitator conn. Flange % %

    Supply of Bolt and Nut

    Bolt and Nut for Girth Flange % ( Min % ( Min

    Bolt and Nut Manhole and Handhole % ( Min 2 % ( Min 2

    Bolt and Nut for Blind Nozzle Flange % ( Min 2 % ( Min 2

    Bolt and Nut for Agitator conn. Flange % ( Min % ( Min

    Bolt and Nut for F.Bearing & M.Setting % ( Min % ( Min

    Bolt and Nut for Internal Flange % ( Min % ( Min

    Supply of others

    Sight Glass % ( Min % ( Min

    Mechanical Seal % ( Min % ( Min

    Tubes % ( Min % ( Min

    100

    10

    sets)

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    sets)

    sets)

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    10 sets)

    sets)

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    10

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    10

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    sets)

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    Two(2) year operation

    spare part

    Construction &

    Commissioning spare part

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    100

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    200

    200200

    100

    #350 #400

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    #80 #200 #250 #300

    as an option

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    Part Name

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    Page. 8 OF 8

    7. GUARANTEE

    Manufacturer will guarantee the equipment from defective materials, workmanship and

    manufacturer design for a period of 12months after the equipment has been placed in

    operating, or 24months after date of shipment from manufacturer's work shop,

    whichever comes earlier, and such damage of injury be proved to be clearly attributable to

    the manufacturer's responsibility after discussion between the purchaser and manufacturer,

    the manufacturer will supply free of charge, only replacing parts of damaged parts included

    in the manufacture's scope of supply of FCA. Wooyang HC Shop (Pyeong basis and,

    if necessary, dispatch, free of charge, only a supervisor required for the repair work.

    Mechanical design and guarantee

    8. DOCUMENTS TO BE SUBMITTED AFTER CONTRACT / AFTER COMPLETION OF MANUFACTURING

    Reference to job spec. & Vendor data requirement list

    Fabrication Procedure

    Loading Data

    Assembly Drawing

    Fabrication Detail Drawing

    Parts Drawing

    Strength Calculation

    Spare Parts List

    Welding Procedure

    Inspection and Test Procedure

    Inspection and Test Record

    Inspection Certificate

    Manufacturing Schedule

    Packing List

    Shipping Schedule

    Sub-vendor List

    9. DEVIATIONS FROM THE CUSTOMER'S SPECIFICATION

    This specification includes no deviations from the customer's specification.

    Refer to attached Deviation and clarification list".

    10. ATTACHED DOCUMENT

    Deviation and Clarification List

    Mechanical Data SheetMaster Schedule

    Spare Part List

    Design Data For Quotation

    11. OUT OF SCOPE OF SUPPLY

    Foundation and Civil work Loose Internal

    Unloading at site - Trays, Downcomer, Seal Pans. Chimney Tray, etc

    Painting works at site for final painting - Catalyst, Ceramic Ball, Support Grid. Etc

    Insulation material and work - Distributor, Holdown Grid, Chimnat Tray etc.

    Fire proofing material and work Platform & Ladder

    Anchor bolt / nut

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    RFQ. NO. C227A41-SR-PM2-RQ-001

    CUSTOMER COLUMN & REACTORPROJECT NAME Catalytic Gasoline 1 and 2 for Minatitlan

    WEIGHT()

    ERECTION SKIRT

    FULL WATER SADDLE

    239,200 SA533-A CL.1(N) SA533-A CL.1(N) SA533-A CL.1(N) 3.0 18 22 10.5+F.V 245

    3,700 50,700 SA533-A CL.1(N) SA533-A CL.1(N) 3.0 28 / 40 48

    679,600 SA204-B(N)+

    SS304L CALD

    SA204-B(N)+

    SS304L CALD

    SA204-B(N)/

    SA516-70N 0.0

    33+3 /

    40+3 /

    55+3

    39+3.5 24.6+F.V 400

    3,700 71,100SA204-B(N)+

    SS304L CALD

    SA204-B(N)+

    SS304L CALD 0.0

    75+3/

    95+3/

    110+3/

    127+3

    150+3.5

    25,100 SA516-60N SA516-60N SA516-60N 3.0 15 18 24.6+F.V 150

    1,000 19,900 SA516-60N SA516-60N 3.0 25 30

    64,900 SA516-60N SA516-60N SA516-60N 3.0 14 15 9.0+F.V 330

    2,100 28,200 SA516-60N SA516-60N 3.0 22 / 30 36

    87,300 SA516-60N SA516-60N SA516-60N 3.0 16 19 9.0+F.V 330

    3,100 27,900 SA516-60N SA516-60N 3.0 20 / 25 30

    5,300 SA516-60N SA516-60N SA516-60N 3.0 10 COVER 9.0+F.V 150

    700 20,800 SA516-60N SA516-60N 3.0 10 12

    28,700 SA516-60N SA516-60N SA516-60N 5.0 31 37 24.6+F.V 343

    2,600 8,000 SA516-60N SA516-60N 5.0 31 37

    1,130,100

    SKIRT (8,700H)

    558.0 0 501 DA-8101 CD HYDRO

    COLUMN 1

    SKIRT (2,650H)

    47.0 0 157 DC-8301 POLISHING

    REACTOR 1

    SKIRT (4,700H)

    8.0 0 126 DA-8302 VENT GAS AMINE

    ABSORBER 1

    5 DA-8301

    NAPHTHA

    STABILIZER

    COLUMN

    1

    SKIRT (10,300H)

    218.0 0 25

    SKIRT (10,500H)

    100.0 0 30 4 DA-8203 H2S STRIPPER 1

    SKIRT (7,500H)

    16.0 0 303 DA-8202

    CD HDS RECYCLE

    GAS AMINE

    ABSORBER

    1

    SKIRT (9,300H)

    777.0 0 145/85/502 DA-8201 CD HDS COLUMN 1

    I.D

    (mm)

    TL~TL

    (mm)

    SHEEL

    (TOP/BOTTOM)

    HEAD

    (TOP/BOTTOM)

    C.A()

    (S/H)

    MDMT

    ()

    TH'K DESIGN COND.

    SHELL

    (mm)

    HEAD

    (mm)

    SKIRT

    (mm)

    PRESS.

    (Kg/cm2 G)

    TEMP.

    ()

    EQUIPMENT DATA SHEET

    SENER Ingenieria Sistemas, S.A.

    NO. ITEM NO. DESCRIPTION Q'ty

    TYPE

    VOL.

    ()

    MATERIAL

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    PROJECT : Catalytic Gasoline 1 and 2 for Minatitlan

    CUSTOMER : SENER Ingenieria Sistemas, S.A.

    MANUFACTURE : WOOYANG HC CO., LTD.

    LOADING PORT : C227A41-SR-PM2-RQ-001 DATE :

    (W x H x L)

    6.4 x 6.9 x 42.7

    6.4 x 6.9 x 42.7

    8.3 x 8.8 x 50.4

    4.2 x 4.7 x 58.0

    4.2 x 4.7 x 59.0

    4.2 x 4.7 x 60.0

    4.2 x 4.7 x 61.0

    Sep. 25th 2009

    239.5 1,885.6 1,885.6

    DIMENSION (M) MEASURE ()

    TOTAL

    WEIGHT (TON)

    GROSSNET

    PROFORMA PACKING LIST

    1 WOOD SKID 1,204.1

    6

    T O T A L

    7 DC-8301

    10,265.0890.9 892.76

    DA-8302 1

    DA-8201 1

    5 DA-8301 1

    4 DA-8203 1

    1,164.7

    1,184.4 1,184.45.3 5.6

    28.7 29.0 1,204.1

    1,164.7

    1,144.9

    679.6 679.9 1,885.6 1,885.6

    25.1

    64.9 65.2 1,144.9

    25.4

    PER P'KG

    3,681.2 3,681.2

    NO. ITEM NO.Q'TY

    (SET)P'KG STYLE

    3 DA-8202 1

    2

    1 DA-8101 1

    87.6

    WOOD SKID

    WOOD SKID

    WOOD SKID

    WOOD SKID 87.3

    WOOD SKID

    WOOD SKID 239.2