pdi 1 2015

GPR for Concrete Inspection p. 46

Volume 15 • Issue No. 1 February - march 2015

NO ROARING

LIONWOC 2015 Review: There They Go Again pages 70-74

Special Feature

Drilling to the Corepages: 18-20

Hitch Your Tool Uppages: 26-28

Site Report

Robi Does a Mont Blanc of a Jobpage: 24

Turning Scrap into Profitpage: 50

The Hands-On Experiencepages: 56-58

Buckets for Excavator Versatilitypages: 78-80

pages: 62-63

Reports

SSB Fidan: The Artof Accessories

pages: 48-49

Eiche Forges Ahead with Breakthrough

Diamond Technologypages: 60-61

Shows

Intermat - World of Concrete Pre-view

pages: 32-40

News

New Airflow tool holder from HTCpage: 16

INDIA,

SMART TECHNOLOGYFOR HIGHER PRODUCTIVITY.

Diamond coring and sawing just got easier with Cut Assist automated technology. Featuring intuitive operation and a fault diagnostic system, Cut Assist gives you full control of the job at hand. Simply enter a few parameters such as cutting depth or drilling diameter and press the start button. Finish other tasks at a safe distance while Cut Assist helps your tool take on a variety of demanding applications all on its own. With Cut Assist as your virtual assistant, you’ll never have to work alone.

Hilti Corporation I 9494 Schaan I Liechtenstein I www.hilti.com

Hilti. Outperform. Outlast.

Hilti Cut Assist

4 PDi • Issue 1 • February - March 2015

Special Features

Professional Demolition International MagazineAddress: P.O. Box 786, SE-191 27 Sollentuna, SWEDENVisitors address:Sjöängsvägen 7, SE-192 72 Sollentuna, SWEDENPhone: +46 8 631 90 70Telefax: +46 8 585 700 47E-mail: [email protected]: www.pdworld.comISSN Registration: ISSN 1650-979X

EDITORIAL STAFFEditor-in-ChiefJan Hermansson, [email protected] Editor-in-ChiefAnita do Rocio Hermansson, [email protected] Europe: Mikael Karlsson, [email protected] North & Central AmericaJim Parsons, [email protected] South AmericaLuiz Carlos Beraldo, [email protected] Recycling: David Ehrenstråle, [email protected] Asia Pacific: Barbara Grace, [email protected] Russia & Eastern EuropeAndrei Bushmarin, [email protected] AfricaKevin Mayhew, [email protected]

SALES OFFICESInternational Sales DirectorGermany/Austria/Switzerland/Liechtenstein/BeneLux/Finland/France/Spain/Portugal and ItalyAndrei BushmarinPhone: +7 921 949 27 81E-mail: [email protected], Norway & DenmarkContact the Editorial OfficePhone: +46 (0)8 631 90 70, Fax: +46 (0)8 585 700 47E-mail: [email protected]

North & South America, UK & IrelandDarren DunayDunay AssociatesP.O. Box 119, Westwood, NJ 07675, USAPhone: +1 201 781 6133, Fax: +1 201 664 1829E-Mail: [email protected]

Australia/New Zealand/Asia Pacific/Korea/Japan and rest of the world:Contact PDi editorial office in Sweden.

PublisherJan HermanssonThe magazine PDI, Professional Demolition International is published five times per year with a worldwide circulation of 10000 copies. The annual airmail subscription rate is US$ 45. All subscription correspondance should be directed to: The subscription department, SCOP AB, P.O. Box 786, SE-191 27 Sollentuna, Sweden. PDI is mailed by second class postage. ©Copyright SCOP AB 2000-2014

Cover photo: US Demolition Association’s Executive Director Michael R. Taylor at the EDA Convention in Madrid in June, 2014. © EDA.

CONTENTSPDi • issue no. 1 Feb - March 2015 • Volume 15

REGULARS

PDi Magazine is a member of the following associations:

Editorials6 Latin American Concrete Cutting & Demolition Forum 2015 postponed Words from the IACDS President Can it get better?

8 Words from the EDA President Beyond breaking

BlueMac plans for the future

New arrivals at Atlas Copco Pumps Deutz consolidates China operations

10 Liebherr powers Kamaz Dakar Rally winning trucks

Scotland’s construction industry looking brighter Keltbray’s new appointments

Idrobase Group achieves 10M Euro turnover

12 Latin American Concrete Cutting & Demolition Forum postponed

New Hilti breaker wins gold

Montabert makes changes at Intermat

Technical certification and made in France

Intermat 2015 Innovations Awards

Jobsite Report22 Efficient dust dampening in Trento

A Future-Proof Investment

24 Robi does a mont Blanc of a job

54 Recycler uses atomized dust suppression

Marald-Marsel selects dsb Innocrush

68 Transmin switches to Atlas Copco

Joh. Sahler changes to Hitachi

News14 Cobra sheds its skin

Case to launch new crawler excavators at Intermat

Komatsu’s 40t articulated comes to Europe

16 Chicago Pneumatic launches portable generator range

AirFlow tool holders 28 Geith’s new versatile quick coupler control system Blue Hydraulics boosts Dynaset

30 The new Pentruder HF Chain Saw

Komatsu’s new 47t class hydraulic excavator

18-20 Drilling to the core

26-27 Hitch your tool up!

46 Ground penetrating radar for concrete inspection

50 Turning scrap into profit

56-58 The hands-on experience

78-80 Buckets for excavator versatility

42 New dust extractor for floor grinders

Montabert’s Anti-Seismic BRV system

43 Sandvik’s new QA335 Doublescreen

Atlas Copco’s new industrial generators

76 Trevi Benne at Intermat Husqvarna’s new K 6500

Case Customer Centre for Intermat visitors

HTC updates T-Rex

Shows32-40 Will Intermat bring springtime to the European construction sector?

70-74 There they go again

Reports48-49 SSB FIDAN: The art of accessories 60-61 Eiche forges ahead with breakthrough diamond technology

Associations82 US construction equipment exports decline

CSDA Wins Big in Las Vegas

Special Survey62-63 India, no roaring lion

64 The taste of Tyrolit in India

GPR for Concrete Inspection p. 46 Volume 15 • Issue No. 1 February - march 2015

NO ROARINGLIONWOC 2015 Review: There They Go Again pages 70-74

Special FeatureDrilling to the Corepages: 18-20

Hitch Your Tool Uppages: 26-28

Site ReportRobi Does a Mont Blanc of a Job

page: 24

Turning Scrap into Profitpage: 50

The Hands-On Experience

pages: 56-58

Buckets for Excavator Versatility

pages: 78-80

pages: 62-63

Reports

SSB Fidan: The Artof Accessoriespages: 48-49Eiche Forges Ahead with Breakthrough

Diamond Technologypages: 60-61

Shows

Intermat - World of Concrete Pre-viewpages: 32-40

NewsNew Airflow tool holder from HTC

page: 16

INDIA,

FXJseries

Makes breaking look easy

WHERE

EXPERIENCE COUNTS

FXJ breakers.indd 1 01-12-14 10:27


Jan HermanssonEditor-in-Chief

[email protected]

Words from the IACDS President

CAN IT GET BETTER?

Phot

o: V

ito G

ogol

a.

In my part of the world the spring has

never arrived this early after a rather mild

winter. We have had temperatures as

high as 17°C in Stockholm, which is very

unusual for the first half of March. It

has not been this warm since 1756. The

weather is improving and so is Swedish

construction industry.

Can it be better? The motor of the

Swedish economy is the household,

which spins the wheels of the construc-

tion industry. It is particularly new hous-

ing that is increasing, but the boom in

the construction industry happens on a

broad front and it is easy to detect. But

it is not only in Sweden it is possible to

notice the boost. The oil price is down,

which stimulates growth in the world

economy. That the US is on the increase

is very important for everybody. But

also other strong industrial nations like

Germany and UK are on the right track

with their economies.

Some other European countries are

still struggling with the negative con-

sequences, such as the fears of a Greek

exit from the Euro. The problems in the

world economy are still there, but the

overall picture shows a gradual improve-

ment in the global economy between

2014 and 2016. So 2015 should be a

good year for all of us.

Can it get better? Yes, it can in my

opinion, as in mid April we are going

to meet the spring in Paris, if France

has the same weather as we have in

Sweden now. In mid April the trade

shows Intermat and the first edition of

World of Concrete Europe will be held

at the Paris-Nord Villepinte exhibition

centre. About 30 Swedes from the Swed-

ish Concrete Cutting Association will

attend the show and in connection with

Intermat the International Association

of Concrete Drillers and Sawers will

hold its annual meeting at the Hotel

Ampere on 23 April. Last time Intermat

was organized in 2012 there were 1,350

exhibitors companies and well over

200,000 visitors. I understand there are

more exhibitors this time and many visi-

tors are expected. Hall 7 is where there

will be a number of new and interesting

products.

I will be there from 21 to 25 April.

For more information about the meeting

please visit our website www.iacds.org.

See you there.

Lars Sandström, President of IACDS

Latin American Concrete Cutting & Demolition Forum 2015 postponed to autumn 2016Dear ReadersChristmas and the New Year are over and suddenly we are at the end of the first quarter of 2015. Time flies and this issue of PDi includes a report on the World of Concrete show in Las Vegas, a pre-view to Intermat in Paris, as well as several in-teresting features, case stories, news, company profiles and our survey about India.

I also have to advise our decision to postpone the Latin American Concrete Cutting and Demolition Forum that was scheduled for Rio de Janeiro on 1-2 of October this year. This is really disappointing, but we are aiming to rearrange the event in the autumn of 2016 and aim to advise the revised date in the coming weeks. We have also decided that the venue will be moved to São Paulo and the new dates and location will be posted on our website www.latindemoforum.org. The reasons for the change of date and venue are covered on page 12 in this issue.

Latin America is a rather difficult region of the world to predict and business cycles can change quickly. Also professional concrete sawing and drilling, demoli-tion, recycling, concrete floor grinding and related sectors are young business lines in Latin America. And to market such an event as the Latin American Concrete Cutting & Demolition Forum takes quite some time to reach the right audience. We do not want to organise an event with few visitors attending the Forum, so we will continue to market the event for another year and make sure it will be directed to the right audience.

The report on the trade show Intermat in this issue lists a number of exhibi-tors related to the industry sectors covered by PDi. At this edition of Intermat a European version of the US show World of Concrete will coincide with the French exhibition. The World of Concrete in Las Vegas in February was a success and the show was bigger then ever. The US economy is improving and is well on course to get back on track. At WOC some exhibitors even commented that they were missing visitors that usually attended the show, but this year they had too much to do taking care of business.

Also during the Intermat week the International Association of Concrete Drillers and Sawers will hold their annual meeting on 23 April. The meeting will take place at Hotel Ampère, 102 Avenue de Villiers, in Paris. For more informa-

tion about the meeting check online at www.iacds.org. PDi will attend the meeting as well as being present at Intermat. This issue of PDi will also be distributed at the show. Hope to see you there.


Words from the EDA President

Beyond breaking

Pilar de la Cruz, EDA President, VD Voladuras Demoliciones y Desguaces SA, Spain

What is demolition? How would you define the industry? If these two ques-tions are asked of demolition contractors or suppliers to the industry, the answers might be surprisingly different, accord-ing to the specialty of each company. But if asked outside the industry, the answers will be much simpler. They will usually be something about the breaking part.

The European Demolition Associa-tion is very active in Brussels with EU Institutions and many other related trades, associations and groups of inter-est. When talking with these related organizations, the first challenge of the EDA is to explain what the industry is about.

This is not an easy task, as every company does its work using its own style, and there are even some differences in the way demolition is approached de-pending on the country. For this reason the EDA is working to produce a simple, easy to understand and easy to agree pro-cedure about the demolition industry.

One thing is certain, we go beyond the breaking part. Of course, we have many tools for breaking things and dismantling buildings and structures, such as carriers, many types of machines and attachments, as well as a plethora of related equipment from dust suppression to waste management and recycling.

The reality is that demolition keeps getting more and more complex, with multiple methods to do the same work depending on several circumstances. But also, demolition includes several other activities that need to happen at the same time, such as decontamination of hazardous waste, waste sorting and management and recycling on or off site.

This message has to get through, because as we only focus on the breaking part, when talking with related organiza-tions, they also simplify our role.

If you are interested in getting involved or have some feedback please contact EDA at: www.europeandemolition.org

Pilar de la CruzPresident of the European Demolition Association

About EDAThe EDA was founded in 1978 and is the leading plat-form for national demolition associations, demolition contractors and suppliers. The EDA has a strong focus on developments in Europe, which are of interest to the demolition industry.

[email protected] www.europeandemolition.org

EDAEDA

Recycl ing equipment manufacturer BlueMac has announced that in 2015, the company will develop new offices at their 7,300m² manufacturing facility. Alongside this will be a recruitment campaign to ensure that the optimum in quality en-gineering and support personnel can be maintained, as the planned and rational

growth programme develops over the coming months. BlueMac is enthusiastic about its plans and said that it is confident that the company has found a formula for success and that plans for the factory will allow growth to be maintained and new plant and equipment to be developed and added to its range.

BlueMac plans for the future

Atlas Copco Portable Energy has appointed two new product marketing managers and a new research and development manager to support the expansion of its pump business. Ola Hällgren is now responsible for the de-velopment and marketing of electrical pumps and Joakim Cronstrand will oversee diesel pumps. Martin Lindskog is the new research and development manager.

With the three new managers, Atlas Copco Portable Energy has the structure in place to support the growth of its pump busi-ness. This organizational expansion follows the appointment of Per Rehn as vice president for business development pumps in 2014.

Ola HällgrenOla Hällgren has 15 years of experience work-ing in the pump industry, primarily focused on the construction and mining industry. Most recently he was based in the US as a product, application and business develop-ment manager for a global pump company.

Joakim CronstrandJoakim Cronstrand has extensive experience in the pump industry. His previous roles include business development manager, marketing manager and managing director for a global pump company.

Martin LindskogMartin Lindskog has spent 15 years focusing on pumps for the construction and mining in-dustry. He has previously worked as a design engineer, a product manager and technical manager for construction and mining pumps for a global pump company.

New arrivals at Atlas Copco Pumps

Deutz consolidates China operationsThe German engine manufacturer Deutz has agreed with its partner Volvo not to proceed with their proposed Deutz Engine (China) joint venture. When it reported its most recent quarterly financial results in November 2014, Deutz announced that both companies would be conducting a strategic reassessment of the joint venture. They have now agreed that this production company should be wound up given the weak prevailing market situation in China. The joint venture has not made any substantial investments.

Nonetheless, Deutz is still convinced of the Chinese market’s long-term potential. “It remains our stated objective to use Chinese production facilities in order to meet local demand from Volvo and other target custom-ers and, to this end, we will be focusing on our Deutz Dalian Engine joint venture,” said Deutz board of management chairman Dr Helmut Leube.

Since 2007 Deutz and the First Automo-tive Works Group, one of China’s leading vehicle manufacturers, have been running the Deutz (Dalian) Engine joint venture in Dalian, China, where three to eight-litre diesel engines are manufactured primarily for the Chinese market.


Liebherr powers Kamaz Dakar Rally winning trucksThis year’s Dakar Rally, through Argentina, Bolivia and Chile, was a great success for the Russian Kamaz Master truck racing team. They entered four trucks and came first, second, third and also fifth in the Rally. The Kamaz team also came first in the Africa Eco Race, which took place at the same time. All trucks were equipped with Liebherr 8-cylinder D9508 A7 diesel engines specifi-cally developed to produce a top speed of 140km/h during the race. “Success in racing depends not only on the performance of the engine, but the probability of failure and repair times,” said Kamaz racing team technical director Wladimir Guba. “Here, we place trust in the engines from Liebherr that have proven their worth in similar extreme conditions, above all in mining.”

Keltbray’s new appointmentsIn the UK Keltbray, has appointed Vince Corrigan and Paul Deacy as new Group executive board members and will be based at Keltbray’s head office in Esher.

Corrigan joins Keltbray from contractor Sir Robert McAlpine, where he had a long and distinguished career spanning more than 30 years, most recently as a director and regional manager of the firm’s London and south-east business.

“We have known Vince as a client and an industry leader, and believe his extensive knowledge and experience will be an asset to the continued growth of our business,” said Keltbray Group managing director John Price. “During his career, Vince has led a large number of high profile and successful projects, and we wish to tap into this expertise to expand our experience in more diverse markets. We have also appointed Vince to assist with our strategic direction, and to generally improve our operational and com-mercial performance.”

Corrigan chose his move to Keltbray due to the company’s strong credentials

and diversity of work streams. “I was hugely attracted to the numerous specialist streams Keltbray operates in,” said Corrigan. “These provide plenty of scope for carefully managed further development and positioning within existing as well as new market areas. I also have a passion for driving improvement and innovation programmes, and nurturing high potential staff. I see these qualities as being a good match for Keltbray’s own best practicereputation and track record in attracting and developing record numbers of people through apprenticeships, internships and other train-ing opportunities.”

Keltbray Demolition and Civil Engineering, managing director for Paul Deacy, has also been appointed a member of Keltbray Group’s Executive Board. “Paul has risen through our ranks over the last decade and assumed his current role in December 2013. He has since demonstrated his strong leadership and creativity in driving the continued growth in our core business markets, and we welcome Paul’s continued positive contribution to the performance of the Group,” said Price.

The Italian company Idrobase Group filed an annual return marked by global invest-ments to open new branches and to lay the foundations of a new development. The group turnover was over 10M Euro, 75% of which came from exports.

2014 was a year of strong investments all over the world for Idrobase. Ten years after the opening of the branch in Ningbo, China, Idrobase has opened a new com-pany in Bangalore, India and a production facility in Ho Chi Minh City, Vietnam, with the aim of developing business in emerg-ing markets.

During 2014, Idrobase introduced new products within its traditional core business, such as high-pressure washers, spare parts and accessories, industrial and civil misting systems. In addition, the company went into the furniture business. It launched Enjoy Your Life - Night & Day outdoor furnishings. Aurora, the key player in this furniture collection, was

selected in the narrow circle of news that the National Hardware Show in Las Vegas has offered its audience. Afterwards Aurora was chosen by Spoga Gafa, the international event for garden equipment in Cologne, Ger-many, to decor the exclusive Boulevard of ideas, a place of honour as a reward for its innovative spirit.

Idrobase has attended 18 trade fairs worldwide in 2014. During EIMA Internation-al, the international exhibition of agricultural equipment, held in Bologna, Fog 70 Var 2 has received a significant recognition. The system, which is used to cool different environments managing a single unit, was also chosen to cool the new spaces of the Padua Botanical Garden, the oldest in the world. To start 2015, Idrobase has published the new 2015/16 Catalogue of Solutions, available worldwide in six languages both printed and online. More than 100 new products are featured in the catalogue.


Scotland’s economy is showing continued signs of growth, and as a result, so is its construction industry. From July 2013 to July 2014, Scotland held 11% of the value of contracts awarded in Great Britain, making it the third highest in the country after London and the south west of England. The value of Scottish contracts accumulated to £6.8bn (€9.25bn ), highlighting the future prospects within the industry.

Several new projects are under way such as the Aberdeen Western Peripheral route, easing the high levels of traffic con-gestion in the North East region. “Over the next three decades, our investment in the Aberdeen Western Peripheral Route project is expected to bring in an additional £6 billion to the local economy and create around 14,000 new jobs,” said Transport Minister, Keith Brown in an interview for the Evening Express.

High levels of investment and return are present within Scotland’s current projects, strengthening the outlook of the country’s construction industry. The current €884M Ed-inburgh Glasgow Improvements Programme, aims to improve Scotland’s railway structure. The project will provide significant economic, social and environmental benefits for Scot-land. “Rail travel in Scotland is more popular now than ever before and the network is set to benefit from over €5.44bn of investment during the next five years,” said High Network Rail route managing director David Dickson.

Further investments are underway within the Scottish Government’s Help To Buy scheme, assisting individuals with the process of home buying. The Scottish Government said that a strong and growing house-building industry is key to Scotland’s future economic prosperity.

The Construction Monitor reported a

record high figure of promise within the con-struction industry. Over 55% of respondents stated they were more confident about the next 12 months in comparison to 42.1% in the previous quarter, the highest figure since 2008.

Oliver Kinross are delighted to be hosting the first Scotland Build 2015 on the 25th and 26th November 2015 at Glasgow’s Scottish Exhibition and Conference Centre. The event is expected to boast more than 10,000 visi-tors and over 175 exhibitors. Registration for Scotland Build 2015 is free and open online.

Glasgow is one of the UK’s most up and coming cities, and recognised as one of Europe’s most vibrant and diverse cities, perfect for the launch of a new and dynamic event. The event was created on the back of London Build 2015, which will take place on the 18th and 19th June at the O2, London.

Scotland’s construction industry looking brighter

February - March 2015 • Issue 1 • PDi 11www.husqvarnacp.com / dm650

Copyright © 2015 Husqvarna AB (publ.) All rights reserved. Husqvarna is a registered trademark of Husqvarna AB (publ.)

18 holes before breakfast.HUSQVARNA DM 650 is a really powerful and versatile electric drill motor. A full 6 kW output on the shaft, still it weighs only 14 kg. Thanks to the 18-step adjustable gears, you can optimize the drilling speed. We recommend Ø 100 – 600 mm drill bits. And it’s so flexible that you can even run it on 1-phase, if needed. DM 650 is part of Husqvarna PRIME™, a product range of high performance electric cutting equipment. Want to know more? Visit our website or your nearest Husqvarna contact.

LIGHT EQUIPMENT FOR HEAVY JOBS


Scotland’s construction industry looking brighter


XXXXXXXXXXXX

www.superabrasive.com

NEW GENERATION OF GRINDING AND POLISHING MACHINES

FLOOR MACHINES, VACUUMS, DIAMOND TOOLS

WE HAVE IT ALL.

Manufactured bySuperabrasive, Ltd.Ph +359 431 64477 [email protected]

Latin American Concrete Cutting & Demolition Forum postponed “It has been quite a sad decision to post-pone Latin American Concrete Cutting & Demolition as we have received a very good response for the Forum from our larger clients in Professional Demolition Americas and Professional Demolition International,” said PDi editor-in-chief Jan Hermansson. “But we feel at this stage that we need more time to penetrate and sell the Forum in the Latin American market. We don’t want to risk that too few Latin American contractors and also potential distributors will show up at the Forum making the quality of the audience too weak. There are too many other events going on in Brazil and the rest of Latin America this year that would disturb the planning of the Forum. Latin America is also a young market for our

sectors and the market changes quickly and is quite whimsical, in particularly in Brazil at present. This whole situation weakens the purchasing power and maybe would result in potential participants choosing not attending the Forum.”

Over the last twelve months the South American the Latin American Concrete Cutting & Demolition Forum 2015 has been vigorously promoted in the trade magazines PDa and PDi.

“Having worked, for over 15 years, with publishing trade magazines PDi and PDa, about professional concrete cutting, demolition, recycling, concrete floor grind-ing and other related activities, we know that the South American markets have great potential. Our plan was to stage the event

on 1-2 October 2015, in Rio de Janeiro,” said Hermansson.

The organisers of the Forum, Riverbends Publishing, in joint venture with S.C.O.P. have now decided to postpone the event one year to take place during the autumn of 2016. The reason for this decision is based primarily on two things:

1. To promote this type of event towards a fairly young industry sector is more time consuming in terms of the sales effort. We feel that with another year, we have an even better chance to anchor the Forum among several more industry associations in all of the South American countries, as well as among more contractors.

2. The second reason for the postpone-ment of the Forum is that two construction-

related trade fairs will be held in Brazil during 2015 with accompanying seminars. Also Conexpo Latin America will be organized in the end of October in Santiago, Chile.

Although the South American market as a whole and also locally shows a strong expansion over the time in the areas that the Forum covers, South America is still a young market that is denoted by sharp fluctuations in the economy. The organisers therefore wish to arrange the Forum in a year with less interference from other industry events. Be-sides moving the Forum to autumn 2016 the venue will also be moved from Rio de Janeiro to São Paulo. The exact date and location of the venue will be announced shortly on the Forum website.

www.latindemoforum.org

New Hilti breaker wins goldNewly launched Hilti products took home a gold award, as well as four other prizes at this year’s iF Design Awards held in Munich, Germany.

Several new Hilti tools received the coveted design award. The international jury of experts were impressed with the new generation of the Hilti TE 1000-AVR breaker, giving it a gold award as the best product in its category. One standout char-acteristic of the revised version of the tool is HiDrive Technology, developed by Hilti. This delivers up to 50% greater demolition performance with the lowest vibration in its class of 5m/s2. Lower vibrations allow users to work with the tool for an even

longer period. Other awards were handed out to a direct fastening tool, a cordless drill driver, a rotating laser and a cordless impact wrench.

The jury evaluated the submissions ac-cording to design and ergonomic qualities as well as on the topics of innovation degree, safety, functionality and product quality. This year’s competition drew around 5,000 prod-ucts from more than 50 countries.

“We are very happy that the interplay of form and function not only generates enthusiasm among our customers but also was able to withstand the critical scrutiny of the design jury,” said Hilti chief designer Stephan Niehaus.

Montabert makes changes at Intermat

INTERMAT 2015 INNOVATIONS AWARDS

Technical certification and made in France

At lntermat Montabert will incorporate the Blue Line range into its own product range, under the Montabert brand and will swap their traditional blue colour for Montabert green.

To identify these breakers, as part of the Montabert range, the Blue Line will now be marketed with branding very similar to the existing hydraulic breaker ranges. The Blue Line, launched in 2009, currently consists

of five nitrogen chamber type breakers designed for use with 10t to 40t carriers.

Like other Montabert rock breakers, the Blue Line were designed, developed and produced at the plant in St Priest, France. All critical parts are manufactured in the same factory and all breakers also undergo final assembly and bench testing at the St Priest plant.

www.montabert.com

In 2014, the French breaker manufacturer, Montabert began the process of obtaining technical certification for its distribution net-work. This certification focuses on workshop organization and technician training.

All customers and users of Montabert breakers can now communicate directly with experts to answer questions regarding the breakers and their operation. Customers will also benefit from the guarantee of being able to procure original spare parts and tools for their equipment.

Montabert’s plant at Saint Priest, on

the south eastern outskirts of Lyon, is a self-contained production facility, which also included, sales, marketing, engineering, purchasing, and logistics with 350 employ-ees. Each product is designed, developed, manufactured, assembled and tested at the plant. Montabert also strives to select partners and subcontractors located in close proximity to the site.

Each year, Montabert welcomes dozens of its customers from around the world to the site to present its expertise and technology, showing them what is behind the ‘Made in France, label.

Montabert has take n part in the Intermat 2015 innovation awards, presenting its revo-lutionary ‘Anti-seismic BRV’ system designed to promote greater environmental safety.

This is a 100% Montabert innovation, for which a patent has been filed. This anti-seismic BRV is an electronic system intended to regulate the rock breaker’s power accord-ing to the vibrations generated. Using sen-sors placed in sensitive areas (railway tracks, fragile buildings, etc.), the system is designed to temper the rock breaker’s power based on

the guidelines provided by the contractor, and in a transparent manner for the user.

Clients typically have to use a laboratory that measures seismic velocities, thus gener-ating additional financial and organizational costs. This Montabert innovation can elimi-nate these costs.

It also allows the operator to optimize the environmental safety/productivity ratio. The accessible power range is equivalent to that of three rock breakers.

www.montabert.com

February - March 2015 • Issue 1 • PDi 13

XXXXXXXXXXXX

www.superabrasive.com

NEW GENERATION OF GRINDING AND POLISHING MACHINES

FLOOR MACHINES, VACUUMS, DIAMOND TOOLS

WE HAVE IT ALL.

Manufactured bySuperabrasive, Ltd.Ph +359 431 64477 [email protected]


Atlas Copco has introduced its 2015 range of Cobra PROe and TTe petrol breakers. The percussion mechanism delivers engine power with minimum losses to the tool tip, resulting in impact energy of 60J in the PRO ver-sion and 40J in the TT model. Both are now available with 25mm x 108mm shank sizes. This new shank size makes the Cobras shorter and lighter, and vibrations are minimised even further.

“Customers can perform better when they use a machine that fits their needs, especially in situations where every centimetre counts. Using the right size for every operation helps the operator get more done in less time,” said Atlas Copco product line manager Oleg Korobotchkine.

The redesigned Cobra PROe and TTe have up to 10% less vibrations than earlier models. “Using a handheld breaker for long periods can be exhausting for the operator. But thanks to the improved Atlas Copco hand-arm protection system, operators can work longer and stay well within limits of recommended health and safety standards,” said Korobotchkine. “And as it can now run on alkylate petrol, operator exposure to harmful exhausts is significantly lower as well as the environmental footprint.”

Cobra PROe is ideal for breaking, asphalt cutting and post driving. With 60J at the tool tip it can break silica rich rocks and reinforced concrete.

Cobra TTe has the most optimum punch for tie tamping. With 40J at the tool tip, confirmed by customers in the industry, the TTe delivers enough high energy to push the ballast back under the ties and low enough to prevent the pulverization of ballast.

The Cobra system is a standard choice for many utili-ties around the world when the access to sites is limited. By offering more power and a greater variety of sizes, the 2015 Cobra system aims to make it even easier for civil and rescue workers to conduct construction tasks or save lives in every situation.

Cobra sheds its skin

Komatsu Europe International in Belgium has introduced the HM400-5 articulated dump truck to the European market, following its initial presentation at the last Conexpo in 2014.The HM400-5 is powered by a 353kW Komatsu SAA6D140E-7 engine that is EU Stage IV emissions certified. It has a maximum payload of 40t and a heaped body capacity of 24m³. Loading height of the body is 3.164m, and the two

single-staged body lift cylinders provide a 70° dump angle. Selectable working modes allow the operator to choose

between economy and power modes to tailor machine performance to the application or working conditions. The truck has Komatsu’s traction control system for automatic and optimum traction in soft ground conditions.

www.komatsu.eu

Komatsu’s 40t articulated dump truck comes to Europe

Case Construction Equipment is launching its new generation D Series crawler excavators at the Intermat exhibition in Paris in April. The four new models, ranging from 25t to 40t operating weight, run a Tier 4 Final (Stage IV) engine and introduce new features and upgrades. The new D Series offers high productivity, comfort and safety combined with low running costs.

The new D Series crawler excavators feature the proven Case intelligent hydraulic system. The new elec-tronically controlled hydraulic pumps and larger main valve further boost the new generation’s productivity. They improve the machine’s responsiveness, resulting in cycle times up to 12% faster than the previous genera-tion’s. They provide a breakout force up to 6% higher than the C Series and they increase the models’ lifting power. In addition, the CX370D features two bigger pumps compared to the model it replaces, with a maximum flow of 2x300litres/minute.

The D Series strengthens the Case leadership in fuel efficiency, which is up to 8% higher than the previous generation’s as a result of the engine technology and the improved hydraulics.

The new models comply with Case’s SCR solution, which does not requires a diesel particulate filter or regeneration, resulting in maximum uptime and lower operating costs.

The large AdBlue tank and low ad-ditive consumption result in outstanding autonomy, as the AdBlue tank only needs to be refilled every five refuelling stops, so that Case customers will be able to work longer hours without pause.

The pressurized cab with cushioning system ensures low noise and vibration levels, providing an operating environment among the quietest in the D Series’ class. The spacious cab and the fully adjustable workstation, with optional heated air-ride seat, create an ideal working en-vironment. The large widescreen monitor accommodates a continuous camera view and all the performance data the operator needs. The cab meets ROPS and fops LEVEL II safety standards.

Daily service points are easily accessible and reached safely with the standard handrails. The excellent visibility is further enhanced after dark with the optional LED light-ing package that provides a deeper and wider coverage of the area around the machine at work. The optional factory fitted travel alarm contributes to greater safety on the jobsite around the machine.

The D Series also includes the SiteWatch telematics system, which enables fleet managers to keep track of the machine and help prevent misuse of the equipment, while the lock code protects the units from theft.

Case to launch new crawler excavators at Intermat

Tractive gearbox inside!

All Pentruder Equipment is Made in Sweden. We produce precision parts in-house, from the best materials, in state of the art production machines. With over 35 years of experience from designing transmissions and building concrete cutting equipment, we know what works and what the contractor needs.

Pentruder - Durable Performance.

Tractive AB I Gjutargatan 54 I 78170 Borlänge I Sverige Tel: +46 (0)243 221155 I Fax: +46 (0)243 221180E-mail: [email protected] I www.pentruder.com

Please visit our homepage www.pentruder.com for more information about our products and contact

details to your Pentruder Sales Distributor.


CONSTRUCTION TECHNOLOGY

LISSMAC Maschinenbau GmbHLanzstraße 4D-88410 Bad Wurzach, Deutschlandphone +49 (0)75 64 / [email protected]

LISSMAC DIAMOND TOOLSTRENDSETTER IN PERFORMANCE AND TECHNOLOGYLISSMAC presents a customized range of high-quality diamond tools for each application. Decades of experience and continious pursuit of innovative ideas help to find the best solution for you.

More information: www.lissmac.com

C

M

Y

CM

MY

CY

CMY

K

CT_DIA_190x60_engl_4c.pdf 1 19.02.2015 17:42:10

Chicago Pneumatic launches portable generator range Chicago Pneumatic has launched its largest ever range of portable generators in two distinct lines. The new Pro Line includes professional, advanced and advanced+ models for all-day, heavy-duty applications and provides different levels of functionality, depending on requirements. The Standard Line contains a petrol generator designed for occasional use.

Among the Pro Line is the CPPG professional model, designed for continuous usage and available either with a petrol or diesel engine. Users are protected by an optional earth leakage relay in both types of engine, while automatic voltage regulation is an option for the petrol unit.

The CPPG advanced generator, with petrol and diesel engine options, benefits from more advanced features and additional protection to extend life expectancy and safety, making it particularly well suited to the rigours of the rental market. Alongside AVR, the CPPG advanced model protects its users with an isometer protection and thermal protection circuit breaker, as well as incorporating an intuitive instru-mentation panel, electric key start and a number of alarm and shutdown options.

The CPPG advanced+ generator is enclosed and sound-proofed for demanding, dusty or heavily populated locations, as well as complying with European noise regulations.

The petrol-only CPPG Standard Line, launched in 2014, is suited for private and professional users who occasion-ally need a portable generator. CPPG Standard generators

are designed to provide stable electrical output and safe, user-friendly operation over a long service life. They come equipped with large, reinforced fuel tanks, ergonomic handles and AVR.

“By launching our widest ever range of portable genera-tors, we believe we can offer the construction industry the best possible choice, depending on their budget and their requirements,” said Chicago Pneumatic product market-ing manager (power) Daniel Escuer. “The models within both lines have different features but what they all have in common is reliable performance, robust build quality and simple operation to ensure users can complete their jobs quickly and effectively when on site. In this way they perfectly underline our position as a trusted partner for the construction industry globally.”

The Standard and Pro Line generators have been de-veloped through extensive field testing. Features include user-friendly control panels and the option of an hour counter to help monitor maintenance schedules. Additionally, thanks to their simple handle design, the generators can be easily lifted or transported on wheels.

All CPPG models feature a strong main frame with extra reinforcement around sensitive components and a protected electrical panel. Sockets are also covered and recessed for enhanced protection.

www.cp.com

The friction created between the surface and a dia-mond tool when grinding concrete, stone and terrazzo floors, leads to heat generation, which affects quality and performance. If temperatures are too high, there is a risk of glazing and a reduction in tool performance, resulting in loss of efficiency and higher costs.

The introduction of AirFlow technology is the latest step in HTC’s development. The Airflow tool holders create an increased and controlled flow of air below the grinding cover, which results in significantly lower operating temperatures and improved dust removal efficiency.

AirFlow tool holder properties include:• Fan blade effect with unique patent pending design• Cast aluminium, strong and quickly leads heat away from the tools• Increased air flow where the air cools and conveys the dust away more efficiently• Enhanced particle removal producing healthier and safer working environment and less dust removal after grinding.

The AirFlow tool holder is only compatible with HTC original tools. HTC’s 650 RX/HDX, 800 RX/HDX and 950 RX can all be upgraded with AirFlow. As of April 20, 2015, new machines with the same model names will also be fitted with AirFlow as original equipment.

AirFlow brings direct benefits to users of HTC’s machines and tools, including longer service life, greater efficiency and improved working environment.

AirFlow will be launched initially on the North-Amer-ican market to be followed globally on 20 April 2015.

www.htc-floorsystems.com

AirFlow tool holders


CORE

Drilling to the

Core drilling is the most widespread and common technique of the concrete sawing industry. It is also one of the most fiercely competitive sectors, with dozens of manufacturers fighting incessantly for a bigger market share. Andrei Bushmarin reports.

2014 was a difficult yet eventful year for the concrete drilling in-dustry. With some markets declining rapidly and unexpectedly, the players had to use all their resourcefulness to offset the dam-age. Market trouble notwithstanding, the industry saw some interesting launches, particularly in the high-frequency area.

Weka forges ahead with a new HF motor The German company Weka launched its high-frequency mo-tor HD16. Weighing 6.2kg, the HD16 boasts power of 3.7kW. Specifically designed for tough applications, this three-speed model comes in a fully metal casing. The motor is controlled by a Weka compact frequency converter FU4 or FU6. Equipped with a cooling water system, it has the protection class IP55, which allows overhead drilling without any further precautions. An excellent tool for hand-held jobs, the HD16 can also be used with a drill stand.

www.weka-elektrowerkzeuge.de

Hakken Consec features automatic feeding system From Japan Hakken Consec, based in Hiroshima, has devel-oped an automatic feeding system for core drilling machines called EHAC-80Ai. The main highlight of this RoHS and CE-certified system is the concrete steel reinforcement sensing function. Special rebar sensing software shuts off the drilling rig once the core bit touches reinforcement. This function has been built in the feeding system for earthquake strengthening applications when the rebar must be kept intact. Another distinctive feature is the possibility to choose from 13 drilling load settings, depending on the job requirements.

www.consec.co.jp

Lissmac extends Drill-Jet range German manufacture Lissmac has topped up its Drill-Jet range

with two new drill motors. Developed for up to 500mm wet drilling tasks, the CDM 46W and CDM 63W feature a three gear transmission and an automatic phase changer. Integrated into the central control unit, it ensures correct direction of the spindle’s rotation.

Once the drilling system is set up, the operator no longer needs to be concerned about whether the spindle is running in the right direction. The core bit’s collet has spindle protection built in. A safety clip serves to protect the machine in harsh environments. In very tight spots, it can be removed quickly.

www.lissmac.com

Dry coring system from Baier Tools Another German manufacturer Baier Tools, which focuses on developing drilling and sawing solutions for contractors work-ing at nuclear power plants, presented its tried and tested BDB 825 system for dry coring of reinforced concrete structures. To achieve maximum productivity, the manufacturer recommends using the BDB 825 together with Baier’s Titanium core bit and vacuum cleaner BSS 506.

According to Baier Tools, the system has proved itself many times on the most challenging jobs, including drilling holes in an industrial stack at the height of 200m. Although primarily designed for concrete coring application, the BDB 825 can also be used on other materials, such as natural stone.

www.baier-tools.com

B+BTec presents the Karat range of high-speed drilling machines

B+BTec from the Netherlands specialises in core drilling systems for heavily reinforced concrete and straight steel. Its Karat range of high-speed drilling machines currently includes 5 models, the Karat 130 MG, Karat 130 BG, Karat 164, Karat

AURA Laser Welded Saw

“N” Laser Welded Saw

“3 Combo” Laser Welded Saw

“Marathon” Turbo Cutter

“Corona” Turbo Cutter

“Viper” Tile Cutter

Triangle Cup Wheel

“Y” Cup Wheel

Do you want to value your time ? Feel free to contact us.

HSD EUROPE GmbH • Mergenthalerallee 77 • 65760 Eschborn • Germany Phone +49 (0) 6196 9679011-4 • Fax +49 (0) 6196 9679015 • [email protected]

Reinforced Concrete Bridge Saw Floor Saw Ring Saw

Enrich working. Enhance value.

EDIA

EDIA Roof Top

Since 1981, HSD has been the most qualified and competitive diamond tools company with wide-ranging products for construction and stone, state-of-art technology such as EDIA and high standard process, ISO 9001, ISO 14001 and oSa.

Hand HeldHand Held (fast cutting)Wall Saw


300 and Karat 400. Suitable for wet and dry coring, the versatile Karat machines boast a modular design, which allows the user to configure their own drilling system onsite.

The range’s highlights include a LED motor-load monitor-ing system, a USB data retrieval option, which shows operating hours and motor load, protective brackets around the motor housing, also serving as handles, and wheels for easy transporta-tion. The pulse electronic motor protection system alerts the operator of an approaching motor overload by varying the speede up to six times before shutdown.

Seven LEDs help the operator maintain optimum bit feed pressure, thus preventing the motor from overloading and increasing drilling performance. All Karat machines come equipped with drill motors with a three-speed gearbox.

www.bbtectools.com

Norwegian contractor tests the Pentruder pivoting head

Norwegian contractor Haarberg Betongsaging was the first to test the newest addition to Pentruder’s modular concrete cutting system, a pivoting head for the Pentruder drill rig. As a part of a bridge reinforcement project, over 100 holes, 52mm diameter, had to be drilled to a depth of 600mm in its foundation.

Haarberg Betongsaging soon realized that mounting a

base plate on the profiled and brittle edges of the foundation presented a serious problem. On top of it, the foundation con-tained horizontal rebar at regular intervals, which could only be avoided by drilling at an angle. The CEG-PDT1 pivoting head from Pentruder made it possible to set up the system for drilling at an angle in a quick and efficient manner.

Prior to trying the pivoting head, the operators drilled right through rebar, with the core bit only lasting to drill one 600mm deep hole. With the Pentruder pivoting head, rebar was avoided, and the core bit lasted from six to 12 holes. The machine used was the Pentruder MDU core drill – NTGRA with a high-speed spindle unit.

www.tractive.se

Sea Technology launches a model for anchoring jobs

In Italy Sea Technology has extended its range of wet drilling machines with a new model designed for up to 60mm appli-cations. Thanks to the compact design, low weight of 5.5kg and speed of 9,000revs/min, the Seadrill 1600A is particularly suitable for anchoring jobs. Featuring integrated PRCD switch, the Seadrill 1600A comes complete with the Sea 160 drill stand and an accessories case.

www.seatechnology.eu

February - March 2015 • Issue 1 • PDi 21DYNASET Oy | www.dynaset.com | [email protected] | Tel. +358 3 3488 200

COMPACT I RELIABLE I POWERFUL

Dynaset is the global leading manufacturer of hydraulic generators, power washers and compressors. Dynaset hydraulic equipment converts a mobile machine’s hydraulic power into electricity, high pressure water, compressed air, magnet and vibration.

DYNASET HPW-DUSTHigh Pressure Dust Suppression

THE MOST

INNOVATIVE DUST CONTROL SYSTEM

Targeted atomized water mistwith low water consumption


In New Zealand distributor Equip2 Processing Solutions has supplied the first Rockster R900 in the country to Mulch-ing, Crushing and Screening.

Barry Maunder and Gareth Fryer from MCS, situated in Napier, are firm believers in reaping the rewards of technol-ogy through plenty of research. The R900 stood out because of its potential as a valuable invest-ment for the company’s future.

The new Rockster R900 impact crusher is working for MCS at Winstone Ag-gregates Whitehall Quarry on the outskirts of Cambridge. I did a lot of homework on the Rockster before we bought it,? said Maunder. I looked at it from every angle and I was really impressed, not only by its basic operating capacities but also by the flexibility of the unit’s design.

In addition to our work for Winstones, we also work for the Department of Conser-vation, building access roads, helipads and other infrastruc-ture in some pretty remote and difficult to get to terrain. Logistically this sort of work can prove challenging. We’ve had situations in the past where we’ve been crushing 100mm aggregate into 40mm product

and have needed to get a jaw, cone and screen into the bush, incurring thousands of dollars in transportation fees in the process. The R900 is very much an all in one unit, so Rockster’s technology will help mitigate this level of expense for us, as well as the need to tie up a large portion of our machine fleet in one location.

Maunder was impressed by the R900’s ability to con-vert from an impact crusher to a jaw inside of a few hours. Change the screen size and the screen box and you’re away, said Maunder. This really is fantastic technology and very intuitive to use. MCS crusher operator Brandon Faulkner at Whitehall Quarry agrees. I’ve not had anything to do with a Rockster plant before, but it?s really easy to set changes. I’ve come from the old style of crushing where everything is done with a spanner; undoing the toggle bolts and springs, cranking it forward and then locking it back up. Until recently it has been a very manual process, but the R900 is all-hydraulic. It really is as easy as pushing a button. You can even adjust the settings while the machine is running, which is pretty amazing, said Faulkner.

A Future-Proof Investment

Efficient dust dampening in TrentoIn January one of WLP dust suppression guns was used for the demolition of an historical building in the city centre of Trento, Italy. The demolition com-pany chose a WLP 700 Pack to satisfy the job require-ments due to the dimensions of the building, which was 45m long, 14m wide and 8m high. The building was situated at the crossroads of two main roads and all possible annoyance from dust and noise had to be avoided during three day demolition process.

The WLP 700 Pack proved to be the right ma-chine to perform the job, having a throwing distance of up to 70m and being supplied with the automatic rotation from 0° to 340° and with the automatic

inclination from -20° to +45°. This allowed the de-molition contractor to perform the work without an additional operator to control the gun.

WLP strives to satisfy customers’ requirements and during the last Ecomondo exhibition the com-pany presented the new range of dust and odour suppression systems called Demolitor, comprising two new models Demolitor 40 and Demolitor 50. They have a user-friendly function and competitive price. Both models are supplied on a mobile trailer and are equipped with manual or electro-mechanical rotation and water pump. They are particularly suit-able for demolition work and renting.

Brokk AB | Skellefteå, Sweden | +46 (0)910 711 800 | www.brokk.com

TUNNELING

CEMENTPROCESSNUCLEAR

MININGCONSTRUCTION

Nobody beats Brokk when it comes to demolition at reconstructions or renovations of residential, commercial or industrial facilities. This remote-controlled, electric powerhouse combines impressive hitting power with an outstanding reach, while the operator works at a safe distance from vibrations and falling debris.

Brokk is so light that it can work even on weak floors. So clever that it can take the stairs (or the elevator) between floors. So effective that you see the difference on the bottom line. In each project.

UNBEATABLE PERFORMANCE

Efficient dust dampening in Trento


High up in the French Alps, near Mont Blanc, recycling specialist Nantet Locabennes is using a Robi MM 234 screening bucket from Ramtec to process up to 25t/h of plasterboard. Andrei Bushmarin visited the site together with Ramtec sales and marketing director Benjami Pitkäsalo.

ROBI DOES A MONT BLANC OF A JOBSouthern France is not just about alpine skiing, fine wines and exquisite cuisine. This part of the country is as industrially developed, as it is beautiful. Hidden among the picturesque slopes and gorges of Rhône-Alpes, there is a unique production site in Francin where plaster-board containing gypsum is recycled daily. The site is operated by local contractor Nantet Locabennes, which has a track record in recycling dating back to the late 1980s. Nantet Locabennes has an extensive inventory of recycling equipment, which includes the Robi MM 234 screening bucket.

An innovative recycler Nantet Locabennes is part of the Serfim Recycling Group, specialising in the management of all kinds of hazardous and non-hazardous construction waste. However, it also possesses a very special knowhow that makes it stand out among the competitors. Plas-terboards are fed into a processing plant, where, after several operations, including crushing and screening, purified gypsum is recovered. This purified material is then sent to a plasterboard manufacturing plant, where it is mixed with quarried gypsum. This is the technology that Nantet Locabennes now employs at the production site in Francin.

Robi Multimaster: a jack-of-all-trades Ramtec’s Multimasters screening buckets are capable of processing a large variety of materials, and are equally useful on demolition and recycling projects. On the Francin site, the Robi MM 234 is used for the two main tasks of screening plasterboards, which it does at the rate of up to 25t/h, and to downsize pieces of concrete walls. Since being deployed last summer, the screening bucket has clocked up 1,000h. Nantet Locabennes is extremely satisfied with the bucket’s output and reli-ability, and is now looking to buy a few more models through Ramtec’s French dealer Escomel.

Intermat served its purpose For manufacturers of industrial machinery, the key to success in foreign markets lies in finding the right dealers. With St. Agreve-based Escomel, Ramtec seems to have hit the jackpot. Since their first meeting at the last Intermat that resulted in an exclusive dealership agreement, Escomel has sold 60 Ramtec machines, including 40 demolition and sorting grapples.

Established by Roger Escomel in 1951, as a dealer

for Mercedes light trucks, the company is now run by his grandson Philippe. With the small, but dedicated staff of six, Escomel has managed to establish a very strong presence in the French market. An example of this is Escomel’s network of sub-dealers, which covers all of France and counts as many as 100 companies. With business on the up, Escomel is gearing up for Intermat and getting ready to move into new premises.

www.ramtec.fi

Philippe Escomel, Managing Director of “Escomel” (left) and Ramtec’s sales and marketing director Benjami Pitkäsalo (right).


DEMCO TECHNIC AGGewerbepark Oholten 23 • CH-5703 Seon, Switzerland Phone: +41 62 769 6220 • [email protected] • www.demco.ch

CAPTORPlus ServoDrive Concept• One Control unit for wall saw, wire saw and hand tools • ServoDrive II with 20kW power• Wall saw 720mm cutting depth, wire saw 25m storage• Highest available performance• Software supported, wireless or wired control

DEMCO_PDI_fullpage 210x279_4c.indd 1 2/11/2015 2:14:17 PM


For owners of excavators and loaders, performance is the main concern. To achieve high productivity, the machine and the work tool need to be seamless-ly synchronized. And this is a small and deceptively simple device called a quick coupler or a quick hitch that makes them click. PDi’s Andrei Bushmarin reviews the latest quick coupling systems.

HITCH YOUR TOOL UP!

There are three main types of quick hitches used on construc-tion machinery: manual, semi-automatic and fully automatic. If the former two are very common, the fully automatic cou-plers are still a rather exotic product. But whatever the type, operational safety is what concerns manufacturers most at present. Due to a number of accidents, some even fatal, the European Union EN474 standard and the ISO/DIS-13031 best practices ruling have been considerably toughened.

Corimag enters the quick coupler business Corimag, based in Italy, has diversified into the quick coupler segment with its own system Tacà Fort. With a 30 year track record in the attachment business, Corimag is best known for its high-quality chisels for hydraulic breakers, so quick hitches represent a new chapter in the company’s history.

Compact and lightweight, the Tacà Fort features a double-wedge shape and a hydraulic block for fully automatic operation. In compliance with the latest regulations, Corimag’s patented release system ensures that the attachment can only be released on the ground in a safe manner. It is also complete with a mechanical protection system to prevent an unintentional release of the attach-ment. The compact design leads to higher breakout force, while a wide contact surface prevents the occurrence of slack in the system.

The Tacá Fort system is available in three versions for 1t to 40t carrier machines and also for heavier machines on request. These are the mechanical Alpha, the mechanical with hydraulic locking Naos and the fully automatic Polaris.

www.corimag.it

Klac Industrie - a quick hitch expert from France Klac Industrie, based in France, is a quick hitch specialist estab-lished in Orleans in September 2000. The company focuses on manufacturing quick coupling systems for up to 24t excavators. Constantly investing in research and development, Klac filed

17 patents in 12 years. Its system Klac+ was awarded the Silver Medal at the Intermat 2012 Innovation contest.

Designed for 8t to 24t excavators, it is distinguished by high operational safety, which exceeds current standards. Thanks to an angle detector, it is impossible to unlock the device in a dangerous position, while an integrated safety system protects hydraulic hoses and electrical cables during the rotation of the bucket. Another innovation from Klac Industrie is the mechanical quick hitch Alternatic, which the company launched onto the French market in 2013.

www.klac-Industrie.com

Variolock - Lehnhoff’s signature coupler The German company Lehnhoff Hartstahl is one of the trend-setters in the quick coupling industry. The company manu-factures all known types of quick couplers, but its signature product is the fully automatic system Variolock. Modeled on the proven Lehmatic mechanism, Variolock is available for 2t to 130t excavators. According to Lehnhoff, a Variolock is capable of doing 2,000h/year under high loads without a malfunction. Another benefit is reduced energy consumption.

Thanks to the fully hydraulic circuit and the energy cou-pling system, featuring an innovative valve clamping technol-ogy, the tool changeover is controlled from the cab, with all functions of the tool being available immediately after.

www.lehnhoff.de

Cat launches pin grabber coupler and fusion coupler system

The Cat pin grabber coupler for excavators meets the new stringent safety standards. Designed for Cat 311 to 349 D, E and F Series excavators, the coupler is compatible with Cat buckets and other most popular brands. Being up to 10% lighter that its predecessor, the coupler features a short-profile


design that reduces the distance from the stick mounting pin to the bucket cutting edge for added digging power, greater fill ratios and fuel conservation. A debris shield, covering the top of the coupler, helps ensure proper coupler operation and reduce maintenance. Another maintenance reducing feature is a central greasing block located on the side of the coupler.

A wedge-lock system maintains constant hydraulic pressure on the wedge, so it is the coupler frame, rather than the activating cylinder, that absorbs most of the force, which results in higher durability. In compliance with the new safety regulations, the coupler maintains tool position in the event of a pressure loss, with the operator being able to verify this from the cab.

Also new from Cat is the Fusion Coupler System for H and K series loaders. The system combines the reliability of a pin-on device with the flexibility of a quick coupler. Integrated into a loader’s arms, it serves to increase its lifting capacity by bringing the centre of gravity closer to the machine. An advanced wedging mechanism creates a tight rattle-free connection with no play or wear. The Fusion system is compatible with all types of buckets, which makes it a universal solution for any job application.

www.cat.com

QPU system from Mantovanibenne The QPU is a universal quick coupling system from the Italian attachment specialist Mantovanibenne. Capable of picking up at-tachments with different pin centre distances, the QPU is a universal system. It is available in mechanical or hydraulic version. An optional electric-hydraulic kit makes it possible for the operator to control the process of tool changeover from the carrier machine’s cab. Supplied with a cast or assembled body, it is suitable for most existing types of excavators. The QPU also features an auto-blocking safety system, with the securing hook keeping the attachment in place even in the case of incorrect hanging of the rear pin.

www.mantovanibenne.com

Trevi Benne adds the B-Lock The Italian manufacturer Trevi Benne has also extended its range with a hydraulic quick coupler complying with the Eu-ropean standard EN474. Called the B-Lock, it features a safety system preventing detachment or displacement of the work tool in case of malfunction of the main pins’ locking mechanisms. The quick coupler’s highlights include mechanical locking of the front and rear pins, automatic release of the locks and full visibility of the changeover process from the cab.

www.trevibenne.com

Geith’s tilting coupler and new control system The new Geith tilting coupler, suitable for 6t to 25t excavators, benefits from the two proven technologies of the PowerTilt from Helac and the Geith Quick Coupler. Thanks to the tilt-ing feature of up to 180°, less repositioning of the excavator is required, which results in higher productivity. The operator can safely change attachments from the comfort of the cab.

The coupler provides both a front and rear safety locking mechanism to secure both attachment pins. The variable pin centre design allows easy pick up and change of any type of attachments while the Geith patented curl to release control system ensures the attachment is only released in a safe position. Currently the Geith Tilting Coupler is only available in the EMEA markets.

Also new from Geith is a quick coupler control system. With its simple and safe operating sequence, this IP65 and CE compliant device meets the present and developing safety requirements of ISO 13031. The new control box, mounting bracket and wiring harness are supplied as standard in all full hydraulic hose kits. One of the system’s highlights is a bypass operation, which allows the operator to remove particular at-tachments, such as pallet forks, without having to curl in the coupler to release the attachment.

www.geith.com


11th - 13th

June 2015Helsinki, Finland

Organized by: In partnership with:

E D A A N N U A L C O N V E N T I O N

T O G E T H E R

WORKING

With fewer components than the previous model, the new control system for Geith hydraulic quick couplers simplifies the installation process for hydraulic excavator attachments. The versatile mounting bracket allows users to quickly and easily install the compact control box with suction cups or small screws.

Geith, based in Slane, Ireland and with North America operations in Suwanee, Georgia, is a manufacture of excavator attachments, including buckets, thumbs and quick couplers, as well as grapples and concrete crushers. With more than 50 years of experience, Geith attachments are adaptable to any brand of excavator or market requirement, improving the productivity, profitability and safety of construction, demolition, mining and recycling operations.

Designed for tough working conditions, the dust and water-

resistant control box features four user-friendly buttons, which are power, unlock, lock and hydraulic pressure signal/bypass. With improved safety features, including an audio warning signal, the Geith control system meets current and proposed safety standards (ISO/DIS 13031).

The new control system provides users with standard and bypass operating sequences. Standard operation requires the operator to curl the attachment, generating a pressure signal that opens the quick coupler’s locking system. In situations where it is not possible to fully curl the attachment, a bypass function is available to release the locking system on the quick coupler.

With minor modifications, the new Geith control box can be used with the previous Geith hydraulic control system.

www.geith.com

GEITH’S NEW versatile quick coupler control system

Diamond toolsMade in Germany

Dynaset’s Blue Hydraulics product line has contributed to a 7% growth in turnover in 2014, the company claims. The new product line covers 17 products and a large number of technical innovations for existing Dynaset equipment.

“Our customers value our innovative technology and the premium quality of the products,” said Dynaset sales manager Anni Karppinen. “There is plenty of demand for hydraulic equipment that increases produc-tivity of mobile machinery also during slow economic growth. Dynaset hydraulic equipment brings savings in operating costs and diversifies features of mobile machinery. This creates new opportunities for our customers to grow and develop businesses.”

Dynaset equipment sales grew in all continents. The highest growth rates were achieved in European and North American markets. All the internal reforms, new products and positive momentum among dealers and customers provide good outlook for 2015.

“Developing technology and expanding the product range serve single machine users and large scale cus-tomers,” said Dynaset general manager Reijo Karppinen. “Contractors may find new revenue opportunities by equipping mobile machinery with multiple Dynaset hydraulic equipment. The company’s broad product range and variety of applications provide fertile ground for the development of dealers’ businesses as well. Dynaset equipment’s suitability for different sectors allows access to the world of possibilities.”

Blue Hydraulics boosts Dynaset


11th - 13th

June 2015Helsinki, Finland

Organized by: In partnership with:

E D A A N N U A L C O N V E N T I O N

T O G E T H E R

WORKING


Komatsu’s new 47t class hydraulic excavatorKomatsu Europe International has introduced the PC490/LC-11 hydraulic excavator to the European market. It has an operating weight between 46.5t and 48.9t and is powered by Komatsu’s EU Stage IV engine of 270kW.

“This new excavator does so much more than simply meet EU Stage IV emission regulations,” said Komatsu product manager Vince Porteous. “It offers significant advances in fuel consumption, provides 3G communications, improves operator comfort and includes new safety features.” It uses AdBlue additive to reduce NOx emissions and a variable geometry turbocharger and an exhaust gas recirculation valve for temperature and air management control.

The PC490/LC-11 has a heavy-duty undercarriage and retains the same lift capacity and lateral stability as the previous model. The operator can select the lift mode, to raise hydraulic pressure and increase lifting force by up to 7%.

The hydraulic system has been upgraded to reduce hydraulic loss and improve efficiency. All major components on the new PC490/LC-11 have been designed and produced

by Komatsu. This integrated design uses a closed centre load sensing hydraulic system that takes hydraulic efficiency to the next level using variable speed matching technology. Variable speed matching allows the engine speed to adjust based on the hydraulic pump output for both light and heavy-duty applications.

The excavator is equipped with the Komatsu equip-ment management monitoring system, which gives operators, and technicians greater monitoring and troubleshooting capabilities. The device continuously monitors all critical systems, preventative maintenance, and provides trouble-shooting assistance to minimize diagnosis and repair time.

The PC490/LC-11 is equipped with the latest Komtrax remote monitoring technology with data access through the web or through Komtrax Mobile or Smartphone. Komtrax is further enhanced to monitor AdBlue levels, diesel particulate filter regeneration and provide fuel theft alerts, through 3G telecommunication. A new operator identification system reports key operating information for multiple operators.

Expander 1000 RX is the biggest radio controlled floor grinder with six counter rotating heads in the Klindex line of floor grinders. It has adjustable work pressure and variable speed. The machine is fully automatic and with the included remote control it is possible to control all the working functions.

A one button system rotates the plan-etary of 90° to allow fast and easy change of tools. The inclination of the planetary system allows a bigger frontal cutting. The planetary system has an auto levelling function as well as powered lifting. The frame is telescopic to reduce the dimensions for more manoeu-vrability in narrow areas. The gearbox is with thermo-hardened steel gears for a longer life. The working pressure is adjustable working from 500kg to 1250kg. There is a third front wheel for easy loading and transport. The machine is battery powered for independent

tractions when unplugged. It has a LCD Panel for easy control of diagnostics.

For an optimum work set up Klindex has developed the Superval 250 industrial dust extractor. Superval 250 is equipped with two independent 4kW motors and a large filtering space. It is the ideal dust extractor for vacu-uming large quantities of dust in industrial applications. It is perfect for connection to big grinders like the Expander 1000 or to large scarifiers and shot blasting machines.

Equipped with various safety systems, like a vacuum limitator valve, ensures the cooling of the engines even in constant heavy-duty use. It has a pressure indicator allows the monitoring of any malfunctions or filter clog-ging and a thermal safety switch stops the motors in case of overheating. Two secondary filters protect the engine in case of accidental passage of dust through the main filters.

www.klindex.it

Expander 1000 and Supervak 250 the perfect combination

THE NEW PENTRUDER HF CHAIN SAWDuring World of Concrete 2015 the manufacturer of the Pentruder concrete cutting Systems, Tractive, showed their new high cycle chain saw. What the clients could see and test in the Pentruder/ICS booth in Las Vegas was more an appertizer. The actual product will be introduced during summer 2015. In North and South America the new chains saw will be sold like all other Pentruder products though the ICS organization. On all other markets sales will be carried out according to what is listed on the Pentruder official website. The Pentruder HF Chain Saw is compatible with all existing Pentpaks.

The basic specifications for the Pentruder HF Chain Saw are:

• Power 6.5kW (8.7 Hp) at the shaft• Weight 15kg (33 lbs) with 38cm (15”) bar and chain

Will fit all ICS hydraulic bars and chains:• 25cm (10”)• 38cm (15”)• 50cm (20”)• 63cm (25”)

February - March 2015 • Issue 1 • PDi 31epec oy |

- control units and displays

epec 6107 display unitbased on ARM cortex a9 processormemory:

• flash 32 Gbyte• ram 1 Gbyte• non-volatile: 2 Mbyte

• temperature range -30°c ... +70°c• resistive touch screen• led backlight (lifetime 70,000 hours)• wide viewing angles and high brightness offers an excellent sunlight readability

epec 3606 control unitbased on 16/32 bit processormemory:

• flash 1,6 Mbyte• ram 112 kbyte (for application parameters)• plcopen application max size 768 kbyte• non-volatile: 2 kbyte

• temperature range -40°c ... +85°c

sae j1939 E17

Visit us at:

epec 5050 control unitbased on 32-bit microcontroller:

• flash 8 Mbyte• ram 4 Mbyte or 8 Mbyte• non volatile memory: 512 kbyte• up to 3 mbyte plcopen application size• temperature range -40°c ... +85°c

Control system solutions for extreme conditions

Now also available:

CODESYS 3.5


WILL INTERMAT BRING springtime to the European

construction sector?Intermat has been criticised in the past for being too French.

But this year’s show at Paris-Nord Villepinte should be different. It is a far bigger as the exhibition will include a European

version of the US trade show World of Concrete.

This year’s Intermat is expected to be bigger then the previous show three years ago, with more exhibitors and visitors. This expectation is due to a European version of the popular US exhibition World of Con-crete being staged within Intermat. The presence of World of Concrete Europe has attracted some manu-facturers that do note normally exhibit at Intermat, especially equipment related to concrete sawing and drilling and concrete floor grinding and polishing.

Intermat, held at the Paris-Nord Villepinte exhi-bition centre, has traditionally been one of the biggest

shows for heavy construction machinery in Europe besides Bauma, which is the world’s largest. During the last decade most of the pan-European shows have experienced a decreasing trend, except Bauma, which has continued to grow. Intermat has been criticised for being too French and less international.

WOC back in EuropeWith the World of Concrete Europe being included with Intermat, the show is expected to attract not only European visitors, but also many from other

parts of the world, such as Africa, South America, Asia and the US. It is quite a while since WOC was represented in Europe. Perhaps with WOCE it will be a way to broaden the market for European manufacturers, as many markets in Europe are still moving very slowly forward.

Will Intermat reach the target?More than 1,000 trade brands are already booked. These include about 40 of the 50 largest brands from the international building and construction market


and around 240 new brands that have not exhibited at Intermat before.

About 90% of the exhibition area is booked and in-cludes the biggest French manufacturers like Manitowoc Crane Group, Manitou, Fayat, Haulotte and Mecalac. However, a few of the larger companies, such as Cater-pillar and JCB have decided not to exhibit. Some of the larger foreign exhibitors are CNH Industrial, Doosan, Hitachi Construction Machinery, Hyundai Heavy Industries, JLG, John Deere, Kobelco Construction Machinery, Komatsu, Kubota, Liebherr, Liugong, Sany, Shantui, Terex, Volvo Construction Equipment, Wirt-gen Group, Wacker Neuson, Zoomlion / CIFA, Atlas Copco, Furukawa, Husqvarna Construction Products, Tyrolit and Hilti.

During the exhibition the umbrella association for concrete sawing and drilling contractors, the Interna-tional Association of Concrete Drillers and Sawers, will hold their annual meeting.

In January Intermat organisers, S.E. Intermat, Cisma, Seimat, French construction trade associations and Comexposium, held a press event where about 90 manufacturers previewed new products to be displayed at Intermat. The event also included a gala dinner where the winners of the Intermat Innovations Award were revealed.

PDi reviews some of the exhibits relating to demoli-tion, concrete sawing and drilling recycling, concrete floor grinding and polishing and other related product sectors and will report on the show in a future issue.

http://paris.intermatconstruction.com.www.intermatconstruction.com

HTC launches AirFlow™ - innovative technology from HTC cools diamond tools

www.htc-fl oorsystems.com

HTC Sweden ABPhone +46 (0)121-294 00E-mail [email protected]

April 20-25 in ParisINSIDE STAND: 7 J 035OUTSIDE STAND: E7 C 006

See the AirFlow™

movie

Extend diamond tool life

Reduce working temperature

Maximize cutting rate

More effective dust removal


A selection of exhibitors - Intermat 2015AKERSTROMSALITINFORM, LTDALLU FRANCEALLU GROUPAMMANN GROUPAPPYDROARDEN EQUIPMENTASHINE DIAMOND TOOLSASTEC INDUSTRIESATLAS MASCHINEN GMBHATLAS WEYHAUSEN GMBHAUSAAVANT TECNO OYBELL EQUIPMENTBERROYERBLASTRAC BVBOBCAT EMEABOECKERBOMAG GMBHBROKK FRANCECANGINI BENNE S.R.L.CASE CONSTRUCTION EQUIPMENTCEDIMA MACHINES ET OUTILS DIAMANTSCHINA CONSTRUCTION MACHINERY ASSOCIA-TIONCONSTRUCTION EQUIPMENT ASSOCIATION UK PAVILIONCORAZZACORIMAG SRLCORMIDIDAEMO ENGINEERING CO., LTD.DEUTZDIAMATICDIECIDIECI FRANCEDING LI MACHINERY (CHINA)DOOSAN BENELUX SADOPPSTADT CALBEDUSTCONTROL ABDYNASET ”POWERED BY HYDRAULICS”ENGCONEPEC OYEUROMECCEUROPEAN RENTAL ASSOCIATION - ERAEVERDIGM CORPFALCON OPTICS SCIENCE AND TECHNOLOGY (SHANGHAI)FARESIN INDUSTRIESFAYATFLEXGEDAGEITH INTERNATIONALGENESET POWERPLANTS LTDGENESIS GMBHGENIE FLEXION

HAMM AGHARTL CRUSHERHATZ-DIESELHAULOTTE GROUPHIDROMEKHINOWAHITACHI CONSTRUCTION MACHINERY (EU-ROPE)HOLLAND LIFTHTC FLOOR SYSTEMSHUSQVARNA CONSTRUCTIONHYDRARAM BVHYUNDAI HEAVY INDUSTRIES EUROPEIDROMECCANICA RAMTECINDECO IND.INDEXATOR ROTOTILT SYSTEMS ABJLG FRANCE SASKAESER COMPRESSEURSKLAC INDUSTRIEKLEEMANNKOBELCO CONSTRUCTION MACHINERY EUROPEKOCEMAKOMACKOMATSUKTR FRANCEKUBOTA EUROPEKUBOTA EUROPELEGUAN LIFTS OYLIEBHERRLIUGONGLOXAMMAEDA MINI CRANESMAEDA SEISAKUSHO CO LTDMAGNI TELESCOPIC HANDLERSMANITOU GROUPMANTOVANIBENNEMAXIMATECCMB DUSTCONTROL BV / SPRAYCANNONMB S.P.A.MECALACMERLOMESSERSÌMONTABERTMOVAX OYMSB CORPORATIONMTB BREAKERS & ATTACHMENTSMULTITEL PAGLIERONAKAYAMA IRON WORKSNORDIC LIGHTSNPK FRANCEOFM TOP LINEOILQUICKOKADA AIYONPADLEY & VENABLES

PANASONIC MARKETING EUROPE GMBHPORTAFILL INTERNATIONALPOWER CURBERS AND PAVERSPOWERSCREENPRIS-MAG SRLPROMOVEPULLMAN ERMATOR ABPUTZMEISTERRIVARDROCBO - E-Z DRILLRUBBLE MASTER HMH GMBHRUTHMANN GMBH & CO. KGSAINT-GOBAIN SEVA / FIBRAFLEXSAMEP TOOLSSANY HEAVY INDUSTRYSCANLASERSCANRECO RADIO REMOTE CONTROLSENNEBOGEN MASCHINENFABRIKSIMASIMEXSKAKOSKYJACKSMP PARTS ABSOBRATEMASOCOMECSPRAYSTREAMSSABSSABTABETAKEUCHI FRANCETEKA FRANCETELLIQTEREX CORPORATIONTEREX TRUCKSTEUPEN MASCHINENBAU GMBHTHWAITESTITAN MAKINA LTD. STI.TOPCONTOWER LIGHT S.R.L.TRELAWNY SPT LTDTREVI BENNETYROLITVOLVO CONSTRUCTION EQUIPMENTVOLVO TRUCKSVTN EUROPE SPAWACKER NEUSON GROUPWILDCAT ROCK DRILLING TOOLSWIMMER INTERNATIONALWIRTGEN FRANCE SASWIRTGEN GMBHWIRTGEN GROUPXCENTRIC RIPPERYANMAR CONSTRUCTION EQUIPMENT EU-ROPEYANMAR EUROPE


Pladdet AttachmentsPaulinaweg 6-104521 RE BiervlietThe Netherlands

Phone 0031 115 - 48 13 51Fax 0031 115 - 48 20 54

Mail: [email protected]: www.pladdet.biz

l o o k i N g F o R w o r l d w i d e d i s T R i B u T o R s

w w w . p l a d d e t . b i z

g R a B sh y d R a u l i cc o M P a c T o R P l a T E

h y d R a u l i cB R E a k E R

P u l v E R i z E R

warranty3years warranty


WORLD OF CONCRETE comes to Europe

At World of Concrete Europe, the concrete industry will congregate in Paris as part of the forthcoming Intermat trade show. WOCE will be one of the starring features of the global trade event for equipment, machinery and technology for the construction industry, to be held from 20 to 25 April 2015 at Paris-Nord Villepinte.

With this new initiative, Intermat will showcase a full product range aimed of the concrete industry, spanning from the primary stages of the concrete cycle of materials, products and additives, to final applica-tion of decorative concretes, coatings and mortars, and engineering and services.

For the whole Concrete IndustryWOCE will play host to all of the industry’s players, from purchasing advisors to end users, from European countries and in particular from the Middle East and Africa.

Incorporated within Intermat under the banner ‘Be Concrete’, WOCE will provide visitors an extensive array of concrete and stonework equipment, including concrete mixers, equipment for concrete production, placing and handling, facilities for making pre-cast concrete elements, OEM, innovative tools, software, engineering services, horizontal and decorative concrete tools and materials and masonry equipment.

The WOCE event will attract over 100 exhibitors. Among newcomers to the show include concrete manu-facturers, producers of additives, equipment and tools for special concretes, such as Cemex, Chryso, Holcim, HTC Floor Systems, Husqvarna Construction, Imer France, MapeI, Moderne Methode, Sika and Tyrolit.

Outdoor demonstrations

The Concrete Demos event will stage nonstop demon-strations dedicated to concrete products and in particu-lar decorative, polished, scrabbled and printed concretes. These features will also focus on laying methods and the

36B-10L Namdong Industrial Complex, 610-9, Namchon-dong, Namdong-gu, Inchoen, 405-100, KoreaTEL. +82.32.820.3801 I FAX. +82.32.810.3456 I E-mail. [email protected]

TURN YOUR DREAMS

INTO REALITYMeet the third innovation of the original diamond array technology that changed the industry in 2005. ARIX G3, superior

performance you can see and feel.

36B-10L Namdong Industrial Complex, 610-9, Namchon-dong, Namdong-gu, Inchoen, 405-100, KoreaTEL. +82.32.820.3801 I FAX. +82.32.810.3456 I E-mail. [email protected]

TURN YOUR DREAMS

INTO REALITYMeet the third innovation of the original diamond array technology that changed the industry in 2005. ARIX G3, superior

performance you can see and feel.


demonstration of tools and equipment by specialists. Among the WOCE exhibitors who have planned to hold demonstrations are Holcim, HTC, Mapei, Blastrac and Moderne Methode.

Rudy RicciottI, sponsors WOCE

The inaugural session of WOCE will be held under the patronage of Rudy Ricciotti, the renowned architect and general contractor of many iconic sites, which have highlighted the many assets of concrete. As a pioneer and an ambassador for concrete, he provides a mix of creativity and a genuine construction culture.

As sponsor of WOCE, Rudy Ricciotti will present his most noteworthy projects at an inaugural presenta-tion on 21 April 2015 as part of a meeting with the French and international media. He will also take part in the official guided tour of the show in the presence of its director Maryvonne Lanoë, and will also attend the opening cocktail reception in the presence of partners, journalists and special guests.

A concrete-specific educational programme A large number of talks and workshops devoted to concrete will examine technical innovation and pro-cesses to help deliver exceptional concrete works. Four major themes will be covered, including concrete fun-damentals, special concretes, maintenance and repair, demolition and recycling.

A one-off exhibition: 30 years of the Equerre d’Argent

WOCE will also play host to an exhibition portray-ing all of the buildings distinguished by the Equerre d’Argent award between 1983 and 2013. This most prestigious architecture prize is awarded annually to a building erected in France, irrespective of its architect’s nationality. The exhibition is an abstract of French architecture over the past three decades, from the most prestigious works, such as the Picasso museum, Institute du Monde Arabe, Cité de la Musique, to municipal buildings and housing.

POWERED BY

Automatic reversing function Protects against blade fractures

Patented T-Blade cutting tools Energy savings up to 15 %

Powerful Volvo Penta engine Fuelefficientdieselunitwith768hp

EFFICIENT & RELIABLEMETAL RECYCLING SOLUTIONS

ARJES GmbHWerksplatz 1D-36433 LeimbachGermany

Fon +49 (0) 36 95/85 855-0Fax +49 (0) 36 95/85 [email protected] www.arjes.deWatch it

in action!


Case Construction Equipment will show its full line of equipment and services at Intermat. This will include equipment for urban construction, road building, ag-gregates and recycling applications and complemented by Iveco’s vehicles for the construction industry.

At the heart of the vast stand will be an area dedicated to Case technologies and services to help customers run their construction businesses effectively. The manufacturer will also launch the new collection of branded apparel and items, which will be available on the stand’s Case Shop.

The main theme of the stand aims to highlight the relationship between the Case products and services, its teams and its customers, along with its drive to provide intuitive and straightforward solutions to the challenges of construction businesses.

Case at Intermat

A close partnership between HTC and users of the HTC 80 iD dust extractor has resulted in a second genera-tion of the machine with eight enhanced capabilities.

The biggest improvement to the HTC 80 iD II is its new duck bill valve made of a rubber material. The valve increases the efficiency of dust removal from the cyclones and protects the Longopac bag from possible damage by conventional hatches.


New dust extractor for floor grinders

Quick-Release Manifold Bracket For Dust Suppression Dust Control Technology has introduced a quick-release manifold bracket to fit all fan-driven models of DustBoss atomized mist dust suppression equipment. The bracket al-lows removal and replacement of the manifold in about five minutes, with no tools required.

The stainless steel bracket and pin mounting system secures the manifold in position, allowing maintenance personnel to remove and replace quickly for routine cleaning or other service. The new bracket can be retrofitted to any of DCT’s existing fan-driven designs. Customers can order one mounting kit to fit DustBoss models DB-45, DB-60 or DB-100. The smaller DB-30 incorporates a different stud size and pattern, requiring its own mounting kit. Both kits feature the pin mounting system with no-tool removal. The pin is permanently fixed to a lanyard.

Initially developed in response to customer input, the design is expected to find use among customers wanting to avoid work stoppages and maximize process time. “The nozzles are one of the critical elements of atomized mist technology,” said DCT sales representative Carl Harr. “No

matter what water source is used for dust suppression, it’s going to contain minerals and other dissolved solids, which build up on a microscopic level until eventually the accumula-tion will interfere with droplet production.”

Depending on the type of accumulation which accrues, customers have used wire brushes, lime-dissolving products and even sonic cleaners to remove build-up. Some choose to have a spare manifold on hand for each DustBoss machine, while others stock just one. “As long as you have one extra, you can rotate it into service at your discretion,” said Harr. “You can plug in the new one and take the one that was in service back to the shop for cleaning. Once the nozzles have been cleaned, it can be installed on another machine to permit cleaning of that manifold, and so on.”

With worker safety foremost in the minds of customers, the new design is already gaining popularity. One customer said that it makes changing the manifold a quick job and can switch them out every three months and inspect and clean as needed. Having a spare manifold on hand enables quick replacement on schedule, rather than being forcd to do it.

Montabert has taken part in the Intermat 2015 innovation awards, presenting its Anti- ‐seismic BRV system designed to promote environmental safety.

The patent applied Montage innovation is an electronic system intended to regulate a rock breaker’s power accord-ing to the vibrations generated. Using sensors placed in sensitive areas, the system is designed to temper the rock breaker’s power, based on the guidelines provided by the

contractor, and in a transparent manner for the user. Clients typically have to use a laboratory that measures

seismic velocities, thus generating additional financial and or-ganizational costs. This Anti- ‐seismic BRV system can eliminate these costs. It also allows the operator to optimize the environmental safety/productivity ratio. The accessible power range is equivalent to that of three rock breakers.

www.montabert.com

Montabert’s Anti-Seismic BRV system


[email protected]

HYDRAULICCRUSHER for 3 to 6 tonsexcavators

sUPer LIGHt, sUPer PoWer

THE ONLY ONE OF THIS CATEGORY WITH stanDarD tWIn Booster

TWIN BOOSTERCRUSHING FORCE: 130t

Atlas Copco’s new industrial generators Atlas Copco has launched its new QIS range of industrial generators and the first models to be introduced under the Gesan line. It targets a wide variety of industries including data centres, healthcare, utilities, manufacturing, retail and recreation, telecommunications, public works and govern-ments, and transportation. The full QIS range will be shown at Middle East Electricity in Dubai in March 2015.

To meet the widest range of power needs, the 50Hz QIS comes in 18 models. The smallest is currently the QIS 65 (60kVA/48kW prime power; 66kVA/53kW standby); the smaller QIS 10 will complete the range in March 2015. The largest is the QIS 830 (752kVA/601kW prime; 830kVA/664kW standby). The 60Hz unit is also offered in 18 sizes, from the QIS 60 (70kVA/56kW prime power; 77kVA/62kW standby) to the QIS 740 (849kVA/67 kW prime; 925kVA/740kW standby).

“We understand the requirements of different indus-tries, and thanks to our retrofit kits we can fulfil all these specific needs even after the QIS generator has left the

factory,” said Atlas Copco Portable Energy product man-ager Angel Nieto. The retrofit kits include features such as an automatic fuel filling system and remote monitoring capability, and upgrading to parallel operations with other generator sets.

“The QIS range fits perfectly within our Predictable Power core value,” said Nieto. “Each model delivers exceptional reliability and performance in the most demanding conditions with the lowest cost of ownership.”

With its large removable doors and easy access to components, the QIS was designed for easy maintenance. To simplify installation, the QIS comes with dual-position air outlets and a vertical power cable outlet through the frame. Increasing the power supply is straightforward by configuring two or more QIS units to run in parallel.

The QIS can be ordered from Atlas Copco’s Gesan line dealers around the world, who also offer individual installa-tion, project management and maintenance support.

www.atlascopco.com

Featuring the patented Doublescreen technology, the new QA335 mid-sized unit offers a highly efficient, versatile and productive solution. Based around a 4m x 1.5m Doublescreen the QA335 includes many class leading features for ease of operation and high efficiency. These include a user-friendly electrical control system with sequential start up, hydraulic screen separation to aid screen media changes, and a fuel-efficient 74.5kW engine.

The QA335 has been designed with wrap-around walkways to provide a safe working platform for service and maintenance with these being hydraulically operated enabling quick set-up times. The QA335 also features radio control for ease of manoeuvrability and an oil cooler fitted as standard.

The Doublescreen technology is one of the most adaptable and flexible screening solutions available on the market. It consists of two high velocity screen boxes featuring independent screen drives with the ability to adjust the working angle of each screen independently to each other to suit the application. This offers greater adjustability, increased accuracy and higher screening efficiency, which makes it ideal for producing tight speci-fication products, without compromising on production.

Sandvik’s new QA335 Doublescreen


In response to customers, Sand-vik Construction Mobile Crushers and Screens has refreshed the flagship QE440 scalper with the QE441 as the latest addition to the Premium range of scalping screens.

High performing scalping solution

Key refinements on the QE441 include updates to the screen-box, screen drive and screen media, which increases uptime, performance and versatility. Other improvements include upgrades to the apron plate feeder, wear resistant hopper and radio remote controls, all of which are fitted as standard.

To improve the experience for operators, this model now includes Sandvik’s easy to use control system and user interface with sequential start, whilst two speed tracking will help to reduce travel time between sites. The QE441 offers increased durability and operator comfort, without sacrificing performance.

The QE441 can accept robust infeed material and is now even better suited to large quarrying, mining and recycling applications. It can also work as a stand-alone unit feeding a primary crusher.

The quarry La Pedicara had serious problems with dust pollution and turned to Italian manufacturer of dust suppression solution EmiControls After a visit to the quarry a EmiControls’ technician propose two V12S to be installed on a 4,5 meters lift, on a certain height. The V12S are automatic dust suppression units and are also silenced.

The units are also equipped with special motors that works with 2 speeds: 1500 rpm with 63 dbA at 20 meters which has a throw distance of 45/50 meters and 1000 rpm with 60 dbA at 20 meters which has a throw distance of 30/35 meters.

Practically these units allow the user to select the throw range and the water quantity, depending from the dust you have to abate.

On the inner head there are 30 ceramic nozzles, they never close and the head is divided into two hydraulic circuits. The operator can select 12 or 18 nozzles or can work with all the 30 nozzles together.

This is very important as the user can save a lot of water by always selecting the correct water flow, depending from the dust to abate.

EmiControls can install nozzles that can work with 16 liters/minute and using all the 30 nozzles the user can reach 80-100 liters/minute.

The EmiControls turbines produce a fine mist that binds dust more effectively than previously used “C hoses” at the quarry and thereby using significantly less water. In addi-tion, the very fine mist reduces the unpleasant production of saturated muddy ground conditions. With the old system the client could not select less water consumption and the dimensions of the droplets is really relevant and this also is a limit in dust binding.

Using 2 dust controllers V12S – the client can cover all the surface of the park using less water and having dust under control. The 2 V12S also have a timer function, so the client can also select automatically the working time and the pause period. The necessary requirements for the 2 units are the following:

• fInlet pressure 2bar• for each unit you need a 50kW generator or

equivalent energy (connection plug 32A x 5).

Other possible optionsThe EmiControls technician realized that part of the quarry is constantly changing and hence the machines have to be mobile. So if the client were to use such machines, he will need a truck, a driver, a mobile generator, a water tank supply, etc. EmiControls has also delivered three V22,

always on metallic frame and with the electrical cabinet already completed of the connections to a 15kW pump plus submergible pump, to a big quarry. That client has also installed them on trailers, completed of tank and generator. The V22 can cover big areas and due to the eletrovannes the operator can always select the water quantity to use for each dust problem.

V22 a silent workmateThe V22 high-power 18,5 kW turbine is designed to reach the highest possible fine water flow. Thanks to the Quadrijet ® technology and thanks to the outer nozzles ring, the V22 can create a very fine water mist already at a low pressure of 8 – 10 bar. This reduces fuel consumption and increases the reliability of the system.

The intrinsically shaped blades of the turbine was obtained using computer simulations and increases the efficiency of the turbine by 30% (compared to the previous model and the same shaft power).

Superior performancesAs with the previous models, the patented nozzle head is located centrally inside the turbine. In addition, the performance of the turbine is increased by an additional outer nozzle ring where “quadrijet” nozzles are mounted. This increases the performance and efficiency of the turbine also at a low water pressure.

All nozzles have ceramic inserts and are highly resistant to wear from contaminated water. The atomized water mist is so fine that it remains in the atmosphere for a long while and can reach a distance of 70 meters.The all new valve technol-ogy we have developed, gives greater control in optimizing the droplet size, this guarantees optimal performance in all weather conditions. The 18kW high-performance turbine and 360° rotation allows a maximum operating radius. The vertical tilting angle is also selectable from 0 to 45°. The V22 is not only versatile it is very efficient and environmentally friendly too. The V22 due the power of the turbine and to the dimension of its cone, is able to put in the atmosphere a netto air flow of 16m3/s, without considering the additional air involved in the process.

The EmiControls parent company is TechnoAlpin based in Bolzano (South Tyrol/Italy) and has been in the business of machine installations and systems engineering for over 20 years. The expertise which has evolved - and which has generated several patents in nozzle construction, turbine design and automation technology - is invested in the emission solutions developed by EmiControls.

www.emicontrols.com

EmiControls dust solution for a quarry

Finnish manufacturer EPEC will exhibit at Intermat exhibi-tion in Paris, April 20-25. Special highlights from Epec are going to be the new high-performance 7 inch intelligent 6107 Display Unit as well as launches of 6112 Display Unit, 6100 Main Unit, 6100 Remote Access Unit, 5050 CODESYS 3.5 version Control Unit and EPC-i14 Mobile PC which Epec is bringing to the market this year. All of the new products are CODESYS 3.5 programmable.

In modern control systems, software plays a key role. At Intermat exhibition, EPEC is also presenting a wide set of software tools and application libraries. Epec software tools help system engineers in programming, configuring, adjusting and diagnosing the control system and its ap-plication. In addition to the software tools, Epec is now also presenting a new remote management services.

www.epec.fi

EPEC welcomes to Intermat and Paris

February - March 2015 • Issue 1 • PDi 45www.schwamborn.com ...mit uns machen Sie Boden gut!…mit uns machen Sie Boden gut!

Grinding Scarifying

Vacuums ETX-Diamond tools

Floor preparation, polishing and scarifying

Since more than 80 years we offer complete floor soluti ons in fl oor preparati on, coati ng removal and polishing.– Made in Germany –

GAINING GROUND WITH US!

Schwa-15-02-001_Anzeige_A4_PDI_en_RZ.indd 1 04.03.15 09:33


Ground penetrating radar technology is increasingly becoming a useful tool for demolition contractors to mark a suitable cutting or drilling location, such as a wall or floor prior to per-forming cutting and coring work. The technique allows a fast and sure location of steel re-inforcement, cables, electric conduits, embedded plumbing and water pipes.

However, most of the worldwide GPR equipment manufacturers, such as Malå Geoscience, Geophysical Survey Systems, Sensors & Software and Japan Radio Company, currently focus on equipment for a wide area of ground and earth applications and not construction and demolition activities.

Recently, the American ground penetrating radar equipment manufacturer, Geophysical Survey Systems Salem, launched new GPR equipment, the StructureScan Mini series that is ideal for the concrete inspection industry.

The StructureScan Mini is a handheld GPR system for locating rebar, conduits, post-tension cables and voids, and can be used to determine concrete slab thick-ness in real-time. The StructureScan Mini is available as the standard StructureScan Mini, and the StructureScan Mini HR, a high-resolution system.

The StructureScan Mini is 1600MHz and can reach depths of up to 500mm. The StructureScan Mini HR offers a 2600MHz antenna for high-resolution data and can reach depths of up to 400mm.

Both systems locate metallic and non-metallic tar-gets, with an auto target feature that marks the detection of features of interest. Both the standard and HR systems

are available with either standard 2D capabilities, or 3D for an x-ray-like image. The lasers on the side of the unit indicate the exact location of the centre of target for accurate marking of targets embedded in concrete.

The StructureScan Mini series’ compact design makes concrete inspection easy in tight spaces or overhead survey locations, and its rugged plastic casing and wheels ensure long-lasting performance. The series features a concrete inspection tool, with the antenna, positioning system and control unit combined into one easy to manoeuvre package.

The StructureScan Mini is a handheld GPR system for locating rebar, conduits, post-tension cables and voids.

Ground penetrating radar FOR CONCRETE INSPECTION

The entire series is lightweight and user-friendly. The StructureScan Mini Series has no cables, boxes, or heavy equipment, allowing users to move seamlessly between job sites. The tool aids in target detection with advanced software solutions, which visualise targets as a small dot when characteristics of rebar or conduit are identified.

The systems in the StructureScan Mini series are ideal for concrete inspection, structural inspection, condition assessment, slab thickness measurement, and void location

The StructureScan Mini is available as the standard StructureScan Mini, and the Struc-tureScan Mini HR, a high-resolution system.

ww

w.tr

evib

enne

.it

RECYCLING EQUIPMENT

Made in Germany

SSB Fidan founder and managing director Adnan Fidan.


SSB FIDAN: THE ART OF ACCESSORIES

It is said of Germany that almost in every garage and woodshed you can find someone who tinkers and dabbles with pieces of machinery trying to come up with something new. What is even better is that Germans’ engineering talents are matched by their entrepreneurial spirit. SSB Fidan based in Mering embodies this admirable combination.

Let your sapling growAdnan Fidan is a German of Turkish descent with a long track record in concrete drilling and sawing. Best ideas come from the field and this is where Fidan hatched his. Having to per-form a lot of drilling work during his tenure as a pipe-laying contractor, he knew it was small details that could make a big difference. With a companion, Fidan established SSB Fidan

in Augsburg in 1989 primarily as a contracting firm, but also with the view to providing professional cutters and drillers with accessories they might need. The seed was sowed, and Fidan, which means sapling in Turkish, started to grow as a company.

K50 concrete screw - the first product Before starting up a core drilling system, it must first be fixed properly on to a wall or the ground. So Fidan’s first product was a special anchor for core drilling rigs. The patented concrete screw K50 represented a new generation of anchors with a combination thread. Designed to cut itself into the concrete, it did not require using wall plugs. Boasting high load-bearing capacity, the screw was reusable, withstanding up to 50 applica-tions depending on the material. With the product in place,

Germany is one of the world’s trendsetters in concrete cutting and drilling. Its trade association, Fach-verband Bohren und Sägen, is the largest in Europe with the mem-bership of almost 700 companies. Carving out a niche in a market as saturated as this is a formidable task indeed but SSB Fidan has solved it. Or rath-er, they have drilled their niche out. Andrei Bushmarin reports.

Concrete screw K50.

Adnan Fidan demonstrating the capabilities of his bestselling

product the water retention ring.


SSB FIDAN: THE ART OF ACCESSORIES

the next step was to find a partner with a reputation in the business that would help with promotion and distribution. Dr. Schulze was one of the first to embrace the K50 idea and was instrumental in its promotion in the early stage.

Here comes the bestseller The K50 concrete screw proved to be a success, its sales under-pinning the company’s growth. Soon other German companies Heger Excellent Diamond Tools, Diamassa and Frank Nozar Diamantwerkzeuge followed Dr. Schulze’s example and also began selling it. However, the breakthrough product, which fast-tracked the company’s development, was invented about three years ago. Called the water retention ring, it was designed to contain water and slurry on wet drilling jobs. The device uses the negative pressure of a commercial wet or dry vacuum cleaner to attach itself onto a horizontal or vertical surface in the drilling area. By using the WSR, contractors minimize the contamination of the site, protect operators and equipment from slurry and debris and considerably save time required for cleaning the workplace afterwards.

Bolstered by the WSR success, the SSB Fidan brand started to gain recognition outside Germany. The number of countries to which SSB Fidan supplied it and other accessories grew to ten, with established names like Dutch Meijer Tools and ZBM Rotterdam, French Diamant Evolution and Swedish Diaflex becoming the company’s partners. It also added extractor B15 and flange nut B15 for safe and easy hoisting of large slabs of cut concrete to its product portfolio.

We will rock the industry this year Despite the political and economic turmoil in Europe and never-ending price war in the concrete sawing industry, SSB Fidan is very upbeat about this year’s prospects. The company anticipates a significant growth in contracting work and sales of accessories. There is a raft of new products in the pipeline as well. These include a modified water retention ring for serial and overhead core drilling jobs, a special base plate to fix core drilling systems on rough and uneven surfaces and a next generation of the K50, which is stronger and safer than its predecessor. With these new products, SSB Fidan is looking to considerably expand its international customer base in the short to mid term.

www.k50-online.de

DIAMOND TOOLS with smart diamonds

www.adamas.pro

Experts in diamond drilling

Adamas 1/4 advertentie PDworld v2.indd 1 5/03/15 08:19

Extractor B15.

Flange nut B15.


TURNING SCRAP INTO PROFIT

With a 50 year track record Italian manufacturer Mantovanibenne is one of the scrap industry’s trendsetters. Its latest series of fully rotating scrap shears called SH Eagle II fit 4t to 200t excavators. According to the manufacturer, the new series is steadily winning hearts and minds of users, particularly in the US, which is probably, the world’s biggest market for this kind of tool. The Eagle shears feature a number of improvements on their forerunners, including a speed valve, rhomboid shaped blades, a bolt-on piercing tip, a double guide for the moving jaw and larger cylinders. All shears offer 360° continuous rotation, and the models weighing over 7t come complete with the company’s patented Manto-Autolube greasing system.

www.mantovanibenne.com

For Netherlands-based Rotar, scrap processing is a vital business. Rotar’s latest RSS-series of scrap shears consists of six models ranging in operating weight from 2.5t to 12.5t. All mod-els come as standard with four-way indexable cutting blades and a hydraulic cylinder with an integrated speed valve. Large diameter hydraulic pipes, hoses and bores in other components of the shears serve to reduce back pressure and lower resistance in the hydraulic circuit. This results in increased cutting force and quick cycle times.

www.rotar.com

Mantovanibenne’s soaring Eagle

Rotar sets the bar high

Cat Work Tools have extended its scrap shears line with two new models designed for large excava-tors. The Cat S365C and S385C mobile shears for scrap processing and demolition applications boast robust design and bolt on piercing for increased piercing performance and easy field servicing. With jaw openings of 845mm and 880mm respectively, the S365C and the S385C share the features of the B Series, such as fast cycle times, high cutting

capability along the entire jaw length and 360° rotation. In addition both models also feature bolt-on knife segments running the entire length of the lower jaw, which reduces the possibility of jamming when cutting thin metal. The straight line knife position, in the lower jaw, increases shear force, while the rhomboid shape of the knives in the upper jaw boosts wire cutting performance in the apex.

www.cat.com

Cat launches two models for big excavators

2014 was a relatively uneventful year for the scrap processing industry. The trendsetters were busy fine tuning their existing products and consolidating their market positions. But good news is that scrap shears are becoming staple products for demolition attachment suppliers, so the number of

players in this sector is steadily growing. Andrei Bushmarin reports.

Another Dutch supplier Hydraram has launched a scrap shear tailored to car dismantling applications. Weighing in at 1.8t, the new HCD shear features a clamp arm, a 360° rotation mechanism and exchangeable cutting jaws. Fitting 20t to 28t excavators, the shear has a maximum opening width of 600mm and delivers a crushing force of 56t.

www.hydraram.com

Hydraram unveils a car dismantler


Time Time Time

Laser weldedLaser weldedLaser weldedbladebladeblade

Time Time Time

Laser weldedLaser weldedLaser welded blade blade blade

ENENEN 132361323613236

SSStttandaandaandarrrddd

No porosity = perfect welding zoneNo porosity = perfect welding zoneNo porosity = perfect welding zone

Porous welding zonePorous welding zonePorous welding zone

SSStttandaandaandarrrddd

Hydraram unveils a car dismantler

IKAROS KMO PARK • Sin-Martinusweg 189 Unit 7B-1930 Zaventem • Belgium

Phone: +32 (0) 2 30 38 483 • Mobile: +32 (0) 478 921 121E-mail: [email protected]

www.dicodiamant.be

The Best Diamond Tools for Construction

there is!

Geith International Ltd.

[email protected] Irl: +353 (0)41 982 4143 Uk: +44 (0)1443 845 666 www.geith.com

Est.1959

Geith Attachments Proven, Durable & Trusted for Generations

Large range of attachments suitable for excavators from 1-85t

Expertise, innovation and a dedicated team at your service

Stock available

2.5T - 85 T

Mechanical and Hydraulic couplers, compliant with

EN474-1 and future standards

Tilting couplers

Heavy and Extreme Duty Buckets

And much more…

Electric Driven Equipment

Electric Driven Equipment Series

Dendoman

We will exhibit:

INTERMAT 20-25 April 2015

STAND 7E 141

Paris - Nord Villepinte - France

Our New Model NE100J

JAW CRUSHER IMPACT CRUSHER CONE CRUSHER SCREEN

NAKAYAMA IRON WORKS, LTD.http://www.nakayamairon.co.jpE-MAIL: [email protected]

JAW CRUSHER


Recycler uses atomized dust suppression Reclaimed Aggregates, a leading west coast recycler of asphalt and concrete, has employed an atomized mist dust suppression system to control air quality in and around its Chula Vista plant in southern California.Reclaimed Aggregates, a subsidiary of Pavement Re-cycling Systems operates one of the largest pavement salvage and reclaimed asphalt pavement production facilities in the region. By upgrading the dust suppres-sion from a sprinkler system to a DustBoss DB-45, operators report a substantial air quality improvement in the material receiving area.

Dozens of dump trucks per day deliver recovered pavement from projects all over the San Diego area to the Chula Vista site. Material is offloaded onto a receiving area and moved by front loader to the crusher or into stock piles. “The offloading process creates a tremendous amount of dust, and that was causing issues for our neighbours who run large vehicle salvage lots,” said Reclaimed Aggregates facilities manager Robert Erautt. “At first, we tried to reduce the amount of dust with a

sprinkler system. It just saturated the material, creat-ing a lot of mud, but the dust still remained an issue.”

Company officials reviewed the options and dis-covered the DustBoss series of suppression equipment from Dust Control Technology. They chose the DB-45, as the unit is able to throw its atomized plume 46m to deliver effective dust control over a 1,115m2 area. When equipped with optional 359° oscillation, the design can cover as much as 16,875m2 from a single location.

“The DustBoss made an immediate impact,” said Erautt. “On hot dry days, which we get a lot of around here, a little breeze can carry dust a long way. We just turn on the atomizer and you can see the mist pull the dust out of the air. The unit is on a metal carriage, so we can adjust its position if the wind changes, but generally it stays in one place. We leave the machine running most of the day if it isn’t raining. We haven’t had a single call from our neighbours about dust from the day we added it.”

The DB-45 delivers a dense curtain of water drop-lets atomized to a 50-200 micron size range, which creates the greatest attraction to most dust particles. “The size range is critical to avoid the slipstream effect that large droplets from sprinklers have on airborne dust particles,” said DCT president Laura Stiverson. “In most applications, fugitive particles are generally around 50-100 microns in size, but water droplets from a sprinkler are much larger, often 2000 to 6000 microns. The velocity of the large sprinkler droplet affects the airflow, and when an airborne particle approaches it,

the flow often deflects the particle without a collision between dust and droplet.”

In addition to cold milling, pavement preservation and soil stabilization, Pavement Recycling Systems also provides cold in-place recycling. The process involves a train of several different machines, which together handle the milling of existing asphalt pavement. The milled material is removed and added to a crusher with its own integrated dust suppression, which reduces the material to a 25mm minus aggregate. The aggregate is transferred to a machine that mixes the material with an asphalt-based emulsified recycling agent in an engi-neered mix design. The cold recycled asphalt is installed, compacted to specific depths and then overlaid with a thin layer of virgin asphalt. Sometimes asphalt slurry can be spread over the recycled asphalt as a preservation tool.

“A road project can involve thousands of truck loads carrying asphalt out and bringing material in, causing a lot of dust and traffic,” said Erautt. “The cold in-situ recycling process only requires the engineered emulsion to be shipped in, reducing truck traffic 40:1 and lowering the carbon footprint of most projects by about 70%-80%. In addition, the work is done faster, the cost of the process plummets and the finished product is just as good. Our goal is to reduce as much material going into landfills as possible. Recycling material is just good business, but it shouldn’t come at the expense of air quality. At our processing centres or out on site, a clean and efficient operation that includes dust control keeps the community and clients happy. It’s good for everyone in the end.”

MARALD-MARSEL SELECTS DSB INNOCRUSHMarald-Marsel is a well-established road building company in Slovenia that operates its own gravel quarry where the extracted material is processed on-site. The company needed a mobile crusher and conducted an evaluation of available products suitable for their operation and opted for the dsb Innocrush 35.

“We are a compact, manageable business and we want to deliver sustainable quality to our customers. For that we need, of course, reliable machines,“ said Marald-Marsel chief executive Kar-

men Marsel. “We were looking for a system which is easy to handle, while still delivering maximum performance. We found that with the Innocrush 35. In addition, we like the optimum accessibility to all components such as the engine or to the main conveyor belt.“

The machine is used for breaking the extracted material into 0-30mm size and used for road con-struction or sold directly. “We’re totally excited with this impact cursher. We didn’t expect such a enormous output,“ said Marsel.


The hands-on EXPERIENCE

Handheld tools increasingly expand their range of advantages and applications. PDi’s Jim Parsons reports.

Handheld demolition tools may not have the size of their larger carrier-mounted cousins, but there are nevertheless big expectations. Perhaps it is because there is a closer connection between the tool and its user. Whatever the tool does and how it does it is right there, with no additional level of machinery, connectivity, or complexity to affect how the tool operates.

This closer connection also makes operator comfort more important, particularly in an age where ergonom-ics, stress injuries, and fatigue have led manufacturers to invest as much research and development time into fine-tuning handle shapes and dampening vibration, as in motor size and efficiency. These factors not only affect a contractor’s current employees, but also those they hope to hire in the future. Try selling young people on a construction or demolition job with the prospect

of having to spend hour after hour struggling with hard to use tools. A job elsewhere may pay less, but they will not go to bed aching every night.

Because of its inherent portability and accessibility, a handheld tool will be expected to perform on demand anytime, anywhere. Naturally, small jobs are where a handheld tool would be expected to shine. But there may also be situations that preclude the use of a larger or carrier mounted tool.

A handheld tool’s versatility allows it to go to vir-tually any location where cutting, sawing, drilling, or hammering must be performed. And given the effort that might be necessary to get it there, the tool had better be productive.

The good news is most of the current handheld demolition tools not only live up to these standards,

they shatter any assumptions about their limits. Indeed, many of the products covered in this feature are taking advantage of the latest energy storage and efficiency technology to extend operating time, thus helping contractors get more work done without compromising the expectations of power, performance, and comfort.

Of course, a handheld tool can only be expected to do so much before something with more power is in order. But given the continuing cycle of improvements and upgrades in this product sector, contractors may continue to be surprised at what these smaller sized tools can do.

Stihl introduces world’s first battery-powered cut-off machine

The recent World of Concrete show saw the introduc-


tion of the new battery powered TSA 230 Stihl Cutquik cut-off machine. With zero-exhaust emissions, the TSA 230 enables indoor cutting in enclosed spaces and other sites where users are not permitted to use traditional diesel or petrol powered cut-off machines. Wet cutting is made easier with onboard water connection and control, which suppresses dust. Dry cutting in dust sensitive areas is aided by an available depth guide with vacuum adapter.

“The groundbreaking lithium-ion-powered Stihl TSA 230 enables professionals to complete a variety of tasks with one lightweight machine,” said Stihl product manager Dan Pherson. “Quick start, excellent balance, and portability make it easy to use.”

The new machine is powered by a brushless, high torque electric motor, creating little noise. Low vibration and lightweight design help reduce operator fatigue and increase manoeuvrability, while providing the power needed to perform construction jobs.

An addition to the family of Stihl Battery Kom-biSystem products, the TSA 230 joins a line of tools, which utilize the advanced 36V lithium-ion battery system. This first of its kind tool eliminates the need for fuel, saving users money and minimizing required maintenance.

The breakthrough battery technology provides operators with up to 15min of quality and high per-formance with no gradual drop in power. The re-charge rate is quick, especially with the optional rapid charger.

Husqvarna expands Prime product line with K 6500 chainsaw

Husqvarna’s K 6500 Chainsaw manages deep and nar-row cuts, as well as square corners. Weighing 9.1kg, the power cutter is perfect to use by itself, or as a comple-ment to wall sawing to avoid overcutting at corners.

The K 6500 works on both single and 3-phase power, as well as with the Husqvarna PP 65 and PP 220 power packs. LEDs help the operator work with optimum power, and provide an alert if there is a risk of motor overload. With three bar lengths to choose from, 300mm, 350mm, and 400 mm, users can cut to a maximum depth of 450 mm.

Apart from being efficient and lightweight, K 6500 Chain also embodies the other characteristics from the products of the Prime range, a powerful electric motor, no stiff hydraulic hoses, low vibrations, and excellent ergonomics.

New saws from ICS and PentruderAt WOC, ICS debuted its new 701A pneumatic chain saw, which can produce 4.5kW at 6.2bar. Available in North America, the saw will soon be certified for sale in Europe. In addition, a new high-frequency saw with a 635mm guide bar is expected later this year under the Pentruder brand.

Hilti’s new cordless drill driverThe new Hilti Cordless drill driver SF 10W-A18 is the first cordless tool to deliver corded performance and reliability for high-torque and high-speed applications.

In high-torque applications, like 102mm hole saw drilling in wood or metal, this 18V drill driver performs as if it were corded. Four speeds gives users more op-tions to improve drilling performance, allowing them

to shift into high gear and punch 305mm holes through multiple layers of plywood.

With its high-efficiency motor, all-metal gears and high torque, this tool can drill holes through wood as fast as a corded version, making extension cords a thing of the past.

These tools are built to withstand tough conditions and are covered by the Hilti Lifetime Service, which provides wear and tear coverage for tools, lithium-ion batteries, and charger for two years or three years on fleet management. This includes an unlimited number of battery replacements for these periods.

Bosch’s Power Ready wireless charging system

Another industry first for stand-alone power tools has been achieved with the introduction of the Bosch power ready wireless charging system. Wireless charging tech-nology meets user convenience in an 18V system that powers tools virtually anywhere eliminating the need to keep a supply of batteries on hand.

This advance is based on the concept of contactless energy transfer, also known as inductive charging. When the charger is plugged in and the compatible battery is placed on it, the charger begins wirelessly transmitting an alternating magnetic field. The battery, featuring an internal copper coil, acts as a receiver. As the alternating magnetic field penetrates the coil, voltage is induced and a charging current flows to the cells until full. Similar to conventional charging, the battery and charger are in constant communication during the charge process to ensure proper charge and a long battery life.

Each charger also features foreign object detection, which detects when any other object, besides the com-patible battery, is on the charging pad. If sensed, the charger will not turn on until removed. FOD prevents conductive materials, such as bolts, washers, nails, or even metal shavings that might inadvertently fall on the pad from heating up. The process is similar to heating coils on an electric stove.

The components of the Bosch power ready wireless charging system include the WCBAT612, a SlimPack 18V, 2.0Ah battery that combines the advantages of wireless charging with Bosch battery technology. This battery has a charge level indicator and is equipped with Bosch CoolPack technology, which improves heat dissipation and extends battery life twice as long over packs without it. High-efficiency cells help users


The vibration-dampened handle provides maxi-mum comfort working all day. It incorporates active response technology, which shuts the tool down should the bit get into a bind situation.

The tool also offers electronic precision con-trol, which offers precise drilling thanks to the advantage of 70% power soft start. That means no walking and no skating when drilling holes in precise locations. EPC also helps in controlled chiselling and demolition where only a portion of the concrete or brick needs to be removed. The hammer’s multi-function selector includes the three operation modes of rotary hammer, rotation only and hammer only.

The Bosch 36V BAT838 4.0 Ah battery provides added power to meet site requirements in concrete and delivers all-day runtime. The rotary hammer’s four-pole motor is lightweight and compact for a cordless hammer, but is optimized for large tool performance.

The Bosch RH328VC-36 rotary hammer includes variable speed trigger with reversing, which means accurate bit starting as well as another option for removing fasteners or bound bits. Vario-lock positioning allows users to rotate and lock a chisel into 40 different positions. An LED is included for drilling in reduced-light environments.

BOSCH BULLDOG PACKS A PUNCH

The Bosch RH328VC-36 Bull-dog rotary hammer provides maximum productivity with 3.3J of impact energy for

fast, consistent drilling and chiselling in concrete.

maximize productivity by delivering 65% more run-time versus 1.5Ah packs. As part of the brand’s flexible power system, the battery is compatible with all Bosch 18V power tools and chargers for maximum flexibility.

Other components include the WC18C wireless charger, which will charge the WCBAT612 to 80% in approximately 30min, and to 100% in 50min from empty. The WC18F frame, available with all Bosch power ready wireless charging system kits, is designed to mount the charger to workbenches, shelves, side walls, or other work surfaces.

The WC18H mobile holster offers the industry’s first customized charging and storage system. Profes-sionals can mount the holster to any shelf or side wall for quick and convenient tool charging and storage when they are on the go or during downtime, with no need to remove the battery from the tool.

Since the tool is always charging when stored, it is power ready for work. An enclosed top with three custom inserts secures tool and battery to charger during bumpy vehicle travel.

Also from Bosch, the HD18-2 two-speed

hammer drill The Bosch HD18-2 two-speed hammer drill is a power-ful drilling machine and is just as fast as competitive options that weigh more than its 2.6kg. The drill offers high torque and high speed to meet the widest range of applications in concrete, masonry, wood and metal. And variable speed translates to greater precision. First gear is for high-torque applications, including maxi-mum diameter drilling; second speed is for high-speed drilling. The dual-mode selector converts from hammer drill to rotation-only mode. And an integral slip clutch disengages torque transmission if the bit binds.

Not all contractors have enough concrete drilling requirements to justify the need for a rotary hammer, but all contractors need to do some drilling into ma-sonry, concrete, wood and metal. And that’s where the HD18-2 hammer drill shines. Impact mode allows the tool to be used for drilling into brick and block, and depending on the hole diameter and drilling depth, this setting can be used in some concrete applications. The drilling-only mode allows the tool to be used for drilling into wood and metal.

First gear or slow speed makes this an ideal tool for use with hole saws and spade bits in wood, standard metal hole saws in metal and masonry bits/carbide-tipped hole saws in brick/block. First-gear accessory capacities range from 19mm for concrete/masonry applications and 12.7mm for metal jobs to 40mm for wood.

If the bit binds a rotating brush plate provides equal power in reverse to easily back out bound-up bits. An auxiliary handle offers better torque control and can be securely locked.

Baier’s BDB 825 provides solid, reliable, and to-tally effective dry coring in concrete with rebar

Diamond core drilling is a daily task in modern con-struction. And everybody is aware that coring can only be done if the precise location of the hole is defined. Even then, the location has to be kept clean and dry in order to avoid additional cleaning. As such, coring in modern construction is a simple matter of being clean, fast, and versatile.

The BDB 825 handheld core drilling motor from Baier is a solution for all dry coring needs in any type of material and without imposing restrictions, such as limiting access while construction is underway. In recent years, the BDB 825 has proven to be the perfect solution. The combination of a titanium core bit with

structured segments, the unique Baier soft impact, plus the BSS 506 vacuum cleaner makes any kind of coring easy either in soft stone or reinforced concrete. No additives and support are needed. The system makes it possible to extend the life of core bits, improving machine uptime and lowering operating costs.

The BDB 825 is a system that can provide instant productivity and benefits, including creating a virtually dust-free work environment. Core drilling has never been faster and easier before.

New handheld breakers from Chicago Pneumatic

Chicago Pneumatic’s new CP1260 and CP 1290 handheld pneumatic breakers offer the same quality and versatility as previous pneumatic breaker models, but with updated features, more power, and a sleek, ergonomic look.

Many of the same value-adding features of the CP 1230 and CP 1240 were rolled into the CP 1260 and CP 1290, respectively. Offering a variety of sizes, there is a CP pneumatic breaker option for every application.

“The CP handheld pneumatic breakers have tradi-tionally delivered an efficient and powerful solution for any demolition application,” said CP pneumatic tools product manager Gus Armbruster. “The CP 1260 and CP 1290 have carried through the important features of previous models, but have incorporated a number of features new to the handheld line.”

The added features include ergonomically designed handles to reduce operator fatigue, a streamlined, flatter profile for improved operator visibility, and new poly-urethane front head springs that reduce wear, and ex-tend the life of the breaker and its internal components.

At 610mm long, and weighing 28.5kg, the CP 1260 is compact for easy transport. Delivering 1,300blows/min, it is also powerful enough to handle a number of medium to heavy-duty applications.

The CP 1290 weighs 36.7kg and has a length of 711mm, making this a powerful tool for its compact size. Delivering 1,100blows/min the most powerful model in the CP line, the CP 1290 is ideal for heavy-duty demolition work.

In addition to various innovative features, the CP 1260 and CP 1290 offer even more power than previ-ous models. “The CP 1260 and CP 1290 have enough power to make them an ideal solution for a variety of applications,” said Armbruster. “By improving upon past models versus starting from square one, we are able to provide truly versatile, powerful, and efficient tools.”

Another key feature of the CP 1260 and CP 1290 breakers is that many of the components are compat-ible with previous generations of pneumatic breakers.


Eiche forges ahead with breakthrough diamond technology

Manufacturing of diamond tools is a technology-intensive process, which requires in-depth knowledge of industrial diamonds’ behaviour. That said, knowledge is a prerequisite, but not sufficient by itself. Usually it takes months of trial and error to become a run-of-the-mill manufacturer with a competitive product. However, if you really want to be ahead of the pack, you need a breakthrough technology that it would take years for others to copy.

The originator A born innovator, Klaus Eiche learnt the secrets of the trade while working as a production manager for an-other German manufacturer of diamond consumables. Passionate about technology and, particularly, about the conception of a fully automated manufacturing facil-ity, he wanted to see his ideas implemented. In 1981, he quit his employment and established his company Klaus Eiche. Invention and innovation were always at the core of his philosophy. Almost every machine at the original factory in Denzlingen was developed by Eiche. The company was also among the first few to pioneer the production of laser-welded diamond blades in Germany.

Winoa Group moving in After two decades, Klaus Eiche built up a reputation

of a reliable OEM partner. In the early 2000s, its manufacturing expertise and capabilities attracted the attention of Grenoble-based Winoa group. One of the world’s leading suppliers of gang saws for stone cutting, Winoa was interested in strengthening its position in construction. Having already bought French manufac-turer Samedia in the 1990s, the group all but cornered the domestic market. By taking over Klaus Eiche in

2003, Winoa gained access to Europe’s biggest market and to Klaus Eiche’s vast database of OEM customers while simultaneously acquiring a highly automated and streamlined production plant. Four years later, it added Belgium-based Carbodiam and Ultradia to its list construction assets. With these four units on-board, the group could effectively target every strata of the diamond consumables market, from private label customers to retail buyers to professional sawing and drilling contractors.

Ark Capital buys out Winoa’s construction assets

Within the group, each manufacturing unit had its specialisation. While Klaus Eiche focused on produc-tion of laser-welded blades, ranging from 115mm to 1.2m in diameter and small-sized grinding wheels, Samedia specialised in making core bits, silver-brazed blades for wet cutting and big grinding wheels. Belgian Carbodiam targeted professional contractors with up to 2.5m silver-brazed blades, core bits and special prod-ucts like calibrating tools for refractory bricks. When the 2008 recession struck, Winoa was affected by it as much as anybody else in the industry. It was during that time that Nicolas Vermeulen was appointed as the

Adrian Eglin – Eiche’s Product Manager, Nicolas Vermeulen – Managing Director of ARKEDIA Group, Dr. Uwe Neidhardt – Site Manager and the driving force behind the development of the Eiche Forging Technology.

Despite being in the diamond tooling business since 1981, the company Klaus Eiche has kept a low profile. There was a good reason for that: private label manu-facturing that accounted for the lion’s share of its turnover. But if you have a real know-how in your possession, sooner or later you would want the world to know about it. Andrei Bushmarin visited Eiche’s plant in Denzlingen, Germany.


Eiche forges ahead with breakthrough diamond technology

group’s managing director. His task was to navigate the company through the downturn and to mitigate its con-sequences. Having successfully risen to the challenge, he later became instrumental in preparing the buyout of Winoa’s construction assets by Dublin-based Ark Capital group in April 2013.

EFT: Eiche Forging Technology The idea of using the forging process to manufacture diamond tools was originally conceived by Samedia engineers in France back in the early 2000s. However, it was not until Dr. Uwe Neidhardt and his team at Klaus Eiche took over the project that the idea really started to shape out. It took them about five years of research and development to adopt the forging process for serial production of diamond tools at Denzlingen plant. Called Eiche Forging Technology, it boasted a number of advantages over the conventional sintering process used by most manufacturers.

Due to the extremely high pressure during forging, the segment bond gets very dense and almost free of pores, particularly in the welding area. This results in higher resistance of the segments to possible rupture, which means a higher level of operational safety. When tested against the standard sintering process, EFT showed a 50% to 100% increase in lifespan of the tool and a 20% to 50% increase in cutting speed, depending on the type of concrete or asphalt being cut.

Another benefit of EFT is the possibility to make segments with different geometry, for instance,

trapeze-shaped segments. This geometry helps to cut down on hand-arm vibration in the hand-held cut-ting mode, significantly reducing operator fatigue. Having protected the EFT by the global patent, the German manufacturer is certain that it would take competitors at least ten years to come up with a similar process. Eiche diamond tools made by EFT are marketed worldwide under the registered brand name of SHOXX.

Made in Germany Eiche’s Denzlingen facility is the epitome of what a modern factory should look like. Sprawled across the area of 3,500m2, the ISO 9001 certified plant is spot-lessly clean, environmentally friendly and fully auto-mated. With the daily output of 70,000 segments and 4,000 diamond blades, it only takes about 20 people to control the manufacturing process. Apart from the trademark laser welded forged diamond blades, the factory also produces conventional sintered segments, grinding wheels and core bits. Its total portfolio of diamond consumables currently accounts for 6,000 specifications. With 53 employees, the company sup-plies its products to 64 countries and the list keeps grow-ing. An active member of the Federation of European Producers of Abrasives, Association for the Safety of Abrasives and the German Abrasives Association, Klaus Eiche aims to stay at the forefront of innovation in the diamond tooling industry.

www.eiche.com

Joerg Jessen, Eiche’s Production Manager.

“With the daily output of 70,000 segments and 4,000 diamond blades, it only takes about 20 people to

control the manufacturing process”.


special surveyspecial survey

INDIA, NO ROARING LION

That India carries the symbol of a lion was perhaps created to respect and to keep intruders away. But with the new Prime Minister Narendra Modi the message is different. India is now welcoming other countries and foreign companies to invest in the now booming industry under the slogan ‘Make

in India.’ Also the concrete sawing and drilling industry is getting its share of the positive trends in the country that once was under British adminis-

tration. PDi’s Jan Hermansson reports.

During the autumn of 2014 PDi was a guest of Ty-rolit to report on India’s concrete sawing and drilling industry and also learn about the demolition industry.

I landed in the National Capital Region, which includes Delhi and the neighbouring cities Noida and Gurgaon. India and in particular the NCR region and Mumbai are boiling with activity. An important mo-tor for the NCR region is the Delhi Metro Railway Corporation Project. The construction of the Metro started in 1998 and is divided into four phases. The first two are complete. The third is ongoing and the fourth will start in 2017. For the NCR the DMRC is very important for numerous other construction projects going on along and close to the metro lines. A lot of satellite cities with high-rise apartment buildings have already been built and many more are projected for the next 10 years. It is a golden age for India, which is developing rapidly in certain regions. The number of new companies is increasing fast and the stock exchange is booming.

Strongest growth in modern timeEverything has accelerated since Narendra Modi became Prime Minister in May 2014. The country is experienc-ing a complete change, which is boosting business for everybody.

“Ache din aane wala hai”, or ”Good days are yet to come” was the slogan that Modi used for the BJP dur-ing his election campaign. Judging from that there are still good things to come for India. The BJP party won the election with about 80% of the votes. The election in India is every five years and Modi has said that he needs two years to repair damage from the previous adminstration and another three years to grow. Inflation in the country is currently about 5% to 6%.

Many of the people met said that what the country needs is to solve its problems with development and thought that Modi has proved to be the right person to stimulate growth. The top priority sectors in his politics are education, health, water and roads. He is also opening up the boarders like no other Prime

Minister before him, welcoming other nations to invest in India. For instance China is investing €93.7bn and Japan about €32.8bn.

‘Make in India’ is the BJP and Modi slogan to at-tract foreign manufacturers to settle in India offering easy set up and less bureaucratic procedures. India is currently experiencing a brisk pace of foreign manufac-turers settling in both the NCR and Mumbai regions. Increased production means more employment, better infrastructure, housing and increased consumption. The average GDP for India last year was 5.7 and is believed will increase to 6.5 by 2019.

The concrete cutting industry in IndiaThe construction sector is very important and in 2014 its value was estimated to about €147bn and is expected to increase to €170.5bn by 2019. The value of the construction equipment sector in India is estimated at €4.7bn and expected to increase to €5.6bn by 2019.


The Indian professional concrete sawing and drill-ing market was considered to be worth around €24M in 2013. With India’s rapid growth this is expected to increase by 10% to 15% in 2014. The core drilling method is dominating the Indian concrete sawing and drilling industry and accounts for about 35% of market turnover. Wall sawing and wire sawing is divid-ing equally a quarter of the total market. Floor sawing occupies about 15% to 16% and the remaining 16% is divided between dry cutting, handsaws, table saws and floor grinding. Concrete floor grinding is a very small sector in India and estimated to be only 2-3% of the total market. About 75% of the market is dominated by four different methods. They have great growth po-tential and also dry cutting is a sector that has potential

and is starting to grow. The estimate for controlled dismantling services is expected to increase by 5%/year between 2014 and 2019 from €24.3M to €26.2M.

It is difficult to estimate the number of concrete sawing and drilling contractors in India. It appears there are thousands of one-man operated companies offering core drilling services. They carry the core drill system on their backs and drive to clients on mopeds. The profes-sional concrete cutting contractors are estimated to be between 350 to 500 companies. Most are working in the bigger cities where most of the infra structure and housing projects are. The number of employees for each company varies from 10 to over 100.

A concrete cutter employed by a contractor has a certain position as he normally is trained to operate a wall saw or a wire saw. Core drilling operators are normally self taught, as there are so many in India. A concrete cutter makes about €150 to €220/month. A manager makes between €460 to €620/month. The rates for concrete cutting services are quite different from the western world. Flat sawing for instance is charged at between €77 to €92/m2, wall sawing between €130 to €155/m2 and wire sawing about €155 to €170/m2. Labour is very inexpensive in India compared to the western world and when it comes to core drilling the charge is very low and the competition extremely tough.

The Delhi metro projet started in 1998 and is divided in four phases. The first two are done, phase three are currently in process and phase four will start 2017.

Pa’an, The typical Indian mouth-freshener as flavourful as Indian itself.


The taste of Tyrolit in IndiaIn a colourful country like India, Austrian manufacturer Tyrolit has put a flavour of professionalism in the concrete sawing and drilling market.

PDi reports.

The Tyrolit head office in India is located in the south-eastern part of New Delhi near the road to Taj Mahal and Agra. As India now experiences the strongest growth in modern time this is also reflected within the concrete sawing and drilling and the demolition sectors.

In India since 2005For those foreign companies that have been present in India for a long time, now is the time for harvesting. One of those companies is Tyrolit, which has had its own subsidiary in India since 2005, with head office in Delhi and branch offices in Mumbai and Bangalore. The company is representing two out four divsions, Metal Precision and Construction. Around 30 people work in the Construction division. Tyrolit has a clear strategy to strengthen its position in the market in the next five years.

Tyrolit India construction division marketing manager Davinder Singh Sehra has been spot on with the positive construction development in the country ever since things started to move. “In 2005 when Tyrolit settled in India it was some tough years to build up a foothold in such a diversified market as India still is. But

now we are on a strong upward path. Tyrolit is planning to double its turnover in the next few years,” said Sehra.

The Indian concrete cutting industry grew 10% to

15% in 2014 and is expected to do the same for 2015 and 2016. The strategy to reach the target includes several objectives. Sehra said that one important thing is to increase the number of service centres. Tyrolit cur-rently has two, one in Delhi and another in Mumbai, and the goal is to have six more in the foreseeable future in order to cover the whole country. Also the number of distributors will be increased significantly. In Delhi the service centre takes care of service, repair and delivery of machines, parts and tools.

Increased focus on construction trade

Tyrolit wants to grow within the professional sector and is also putting a strong emphasis on construction trade products as part of the company’s new strategy. So far hydraulic concrete cutting equipment is dominating in the professional sector. But Tyrolit India’s MEP specialist Amit Chowdary thinks that high frequency equipment is the future for India, even though it will take time to implement. “I think high cycle equipment will have great potential in India in the long run, but so far I think contractors trust hydraulics more, as they


Construction workers for Jayfee Construction at a huge construction site in Greater Noida. Over 10 000 holmes will be drilled with Tyrolit equipment.

The staff at the Tyrolit Indian head office in Delhi.



are easier to maintain and repair. The supply of electric-ity is another factor that sometimes can be unstable depending on the project. In that case it is still safer with hydraulics,” said Chowdary.

Another issue, which professional manufacturers in India, like Hilti, Tyrolit, Husqvarna, Bosch and Hitachi are up against, is the very tough price competition and the prices vary a lot between different brands and types of machines. The only way to convince clients to buy a more expensive machine is to prove it is far more ef-ficient, so the production rate is increased and that it is safer with less maintenance and repair costs.

Cluster of high-rise apartment complexesThe Delhi Metro started in 1998 and has is a very im-portant project for the whole National Capital Region creating thousands of jobs, not only in itself, but also through projects built in direct or indirect relation to the Metro links. Tyrolit’s equipment and tools are used in worksites along the links, but also in numerous housing and business complexes in Delhi, particularly in the neighbouring NCR cities of Noida and Gurgaon.

Concrete cutting in the same area for yearsAlong Sohna Road in Gurgaon at the Central Park II apartment building project, the contractor Pioneer Con-struction is using a Tyrolit Hydrostress FZ-4S wall saw to cut openings in the wall of a parking house beneath the building. The openings are then equipped with extra steel support beams to increase the stability of the building and to access different parts of the parking area.

About 240m2 of openings will be cut to a depth of 300mm. Four people are working on the project. The Central Park II apartment house is one of 29 buildings standing in a cluster. Each building is on average about 20 to 30 stories high and is a common sight around Delhi. Pioneer Construc-tion owner Dharamveer Yadav said they do a lot of concrete sawing and drilling and also demolition with crushers and bursters from Tyrolit. The company has been working with

this project since 2012 and has been carrying out concrete cutting in all of the 29 high-rise buildings, and there is a lot more work to come.

“We have been using all sorts of methods. In some of the buildings we did quite a lot of crushing and bursting with Tyrolit Hydrostress equipment and we have also been wire sawing quite a lot when we have been dismantling parts that have been constructed incorrectly,” said Yadav.

Pioneer Construction was Tyrolit’s first customer in India and the relation dates back to 2005. The company has 45 employees and works all over India. Besides work-ing in the building and infrastructure sectors Pioneer also carries out jobs at cement and hydro power plants around the country.

Yadav said that before he entered the concrete cut-ting sector he was selling automobile parts. “I realized that concrete cutting was a lot more profitable so it was easy to change,” said Yadav. Since the start of the company business has increased by about 25% each year. During the first two years, turnover doubled and the prospect is very good. Yadav is very satisfied with the Tyrolit equipment and said that it mostly works without any interruption or trouble. The support from the service centres is the best and added that the company would also like to get in to using remotely controlled demoli-tion robots as he sees a need for this equipment in India.

To get to a worksite in the NCR area is time con-suming, mainly because of the traffic. Tyrolit area sales manager Lakshay Bali is used to the Delhi traffic and knows that it sometimes is a day’s work to get from the office to see just one client, even within the NCR.

More high-rise clustersWhen visiting the Delhi area it is essential to visit one of the wonders of the world, the Taj Mahal in the province of Uttar Pradesh. It is about a four hour drive from Delhi to Taj Mahal and is mostly on a privately owned highway opened in 2013. This is the currently the best highway in India and made of concrete. When it was built Ty-

rolit floor saws where used on the project. The Indian construction company, Jaypee Construction Company, owns the highway and tolls will continue until the con-struction cost, including profit is recovered. Afterwards it will be free and the ownership and maintenance responsibility transferred to the government. So far this is the only way new highways are built in India, first as a private project then moved to government control.

On route to the Taj Mahal is a huge construction project in Greater Noida south east of Delhi. A large housing project called Supertech Upcountry of high-rise buildings and villas is being built by contractor Jena Construction adjacent to the motorway. About 24 tower blocks, each with 27 floors, is being built together with 320 villas. All kinds of concrete sawing and drilling are carried out on this project, dominated by core drilling. About 30 to 40 holes are drilled each day and the average drill depth is about 450mm. The diameter varies quite a lot but is normally between 102mm and 182mm. It is estimated that about 10,000 holes will be drilled in total of which 6,000 will be in the villa section of the project.

The project started five years ago and will continue for another six to seven years before completion and is just one among many similar schemes ongoing in Greater Noida. The construction situation is about the same as in Gurgaon, the only difference is that it is more remote then in Gurgaon, and the distances between the building clusters are greater.

Currently there are about 30 people working with concrete sawing and drilling on the project, but the total number of employees on the whole scheme is unknown. In India it is common that whole families are hired to work on a project and the families live with their chil-dren on the worksite. It is also common to see women working in the construction sector.

This year’s second issue of PDi will carry a similar article about the Mumbai region that is completely different from the NCR.

Clusters of high-rise apartment and office buildings are spotted all over the NCR area. The small pictures are showing a wall sawing project in Gurgeon. Middle picture is showing Pioneer Construction president Dharamveer Yadav (centre) and Tyrolit’s Lakshay Bali.

YOUR SUPPLIER in Northern Europe

Venevalkamantie5,FIN-02700Kauniainen,Finland +3589511470 [email protected] www.levanto.fi

Production of diamond segments and tools in Finland.

www.avanttecno.com

Avant Tecno OyYlotie 1, 33470 YLOJARVI, FINLAND

Tel. +358 3 347 8800 Fax +358 3 348 [email protected]

Introducing the Avant way of demolition.

Avant Tecno OyAvant Tecno OyAYlotie 1, 33470 YLOJARVI, FINLAND

Introducing the Introducing the Avant way of Avant way of demolition.demolition.

DEMOLITION


Transmin switches to Atlas Copco

The Australian bulk materials handling specialist Transmin, has switched to Atlas Copco for the supply of all hy-draulic breakers. Transmin is a leading manufacturer of rock breakers and hydraulic boom systems used in min-ing operations and sources all breakers through its sister company Breakers & Attachments Equipment Group.

“The switch to Atlas Copco re-flects the technical advantages of the Atlas Copco ranges, as well as the incredible scope of supply and sup-port delivered by Atlas Copco,” said BA Equipment managing director Campbell Nunn.

Transmin’s head office and major manufacturing facilities are located in Perth, with regional offices in Brisbane, Johannesburg, South Africa and Belo Horizonte, Brazil. The company currently has 88 employees globally, recording sales in over 60 countries.

In 2008 Transmin manufactured the then largest rock breaker / hy-draulic boom system in the southern hemisphere for Rio Tinto’s Mount Tom Price Mine in northern Western Australia. Nicknamed Big Bertha, the machine has a 10m boom and 7m jib.

“We are pleased and proud to have Transmin through our dealer

BA Equipment as their preferred supplier for all their Atlas Copco mounted hydraulic breakers fitted to their hydraulic boom systems,” said Atlas Copco construction tools business line manager for Australia and New Zealand Glenn Illingworth. “Transmin make high quality, heavy duty hydraulic boom systems for the most arduous of mining and quar-rying applications and are a perfect match for the Atlas Copco mounted hydraulic breaker range that are also designed and perform to the same high standards.’

www.atlascopco.com

JOH. SAHLER CHANGES TO HITACHIGerman contractor Joh. Sahler has changed its entire fleet of construction machinery to Hitachi Zaxis excavators. The two ZX38U-5s, ZX48U-3, ZX-85USBLC-5, ZX145W-3, ZX170W-5 and ZX190W-3 were supplied by the country’s Hitachi dealer, Kiesel.

The new machines are supported by a five-year maintenance and service package provided by Hitachi Support Chain and managed by Kiesel. Matthias says, “Kiesel contacted us at exactly the right time at the end of 2013, when we first considered changing all of our machines,” said Joh.Sahler director Matthias Schindler. “We wanted to buy established products that our customers would recognise and feel comfortable with. These machines need to be reliable and work well for at least five years, and so that is why we have invested in the after-sales package. This aspect is

important to us and we are delighted with the overall performance of the machines.”

The two-piece boom Hitachi ZX170W-5 wheeled excavator is the largest Zaxis-5 machine at Joh. Sahler’s disposal. One of its first assignments was

on a €450,000 road construction project near Leverkusen. The ZX170W-5 was the only wheeled excavator on the site.

“The ZX170W-5 is suited to this type of work, and along with the ZX145W-3 and ZX190W-3, we have a range of

wheeled excavators to cover the full scale of our operations,” said Matthias. “It is a classic machine for working on roads, as it is fast and versatile, and can be used on and off road. We’re very happy with our current line of machines, because our maintenance costs are lower than before and there is minimal downtime.”

The ZX170W-5’s operator Mario Tietje has been with the company for 30 years and has 25 years’ operating experi-ence. “I’m really happy with the overall performance of the ZX170W-5,” said Tietje. “The cab has more than enough space and a comfortable seat, which is important when working for the whole day. It is perfectly suited to this type of road construction work and the best feature is the hydraulics, which work quickly and ensure that the machine is easy to operate.”

JOH. SAHLER CHANGES TO HITACHI

Klindex s.r.l. SS 5 Tiburtina valeria km209+200 ▪ Manoppello (PE) Italy | Tel +39 085 859 546 ▪ Fax +39 085 8599 224 • www.klindex.it ▪ [email protected]

Klindex is the choice of top flooring professionals.Floor grinders • Dust extractors • Diamond tools • Burnishing machines • Chemicals • Floor Solutions

www.klindex.it

• 100% Made in Italy

• Remote control operated

• Metal gear transmission box

• Adjustable work pressure

• Front transportation wheel

• Available in 6/4/3 heads

• High performance with DCS

• Exclusive Quick Attack tools

• Industrial Dust extractors


THERE THEY GO AGAIN World of Concrete overflows with optimism. PDi’s Jim Parsons reports.

Boasting its largest turnout in six years, the recent World of Concrete show in Las Vegas, celebrated everything good about the construction industry, particularly the generally healthy US economy that experts feel has sufficient staying power to last through 2016 and perhaps beyond.

The final numbers were gratifying for the show’s organizers. The event drew nearly 56,000 visitors, up from just over 48,000 in 2014, a year when ConEXPO competed for concrete companies’ travel budgets. Approximately 1,460 exhibitors occupied more than 62,709m2 of space at the Las Vegas Convention Center, also up 15% from 2014.

Impressive as those figures are, though, they could have been larger. “A lot of people we regularly see every year didn’t come because they are too busy,” said Ruwac USA sales executive Eric Potorski. “For many people, 2014 was a record year.”

That was certainly the case for Hilti USA, which enjoyed its fourth consecutive year of double-digit growth according to Hilti North America president Cary Evert, who added that the company wants to keep that streak going. As part of the relocation of the company’s corporate office from Tulsa to Dallas, Hilti is adding a new test centre to support a planned 80% increase in research and development. “We will roll out

more products in the next three years than in the last 10,” said Evert. “The focus will be on making equipment simpler, easy-to-use, and smarter. We’re also making use of mechatronics to boost the productivity of what are already good drills.”

Hilt’s typically expansive display at WOC included the updated TE 1000-AVR breaker with HiDrive technology that helps deliver 25.8J of impact energy. For precision work, a power reduction switch can dial back that power by as much as 30%. An SR motor helps ensure stable performance with power fluc-tuations from generators or extension cords, while a three-chamber sealing principle extends the tool’s life and dependability.

The TE 1000-AVR and other Hilti breakers can be matched with a TE-SP wave chisel, a new-wave design that reduces friction between the chisel body and base material, increasing speed by up to 30%. The chisel also leaves a wider opening for debris removal, and reduces the likelihood of the chisel sticking or breaking.

Hilti also displayed its new DST 10-CA wall saw system with cut assist technology, which is an electronic assistant that automatically adjusts the saw while making cuts. Operators can monitor the DST 10-CA’s cutting depth in real time from a display in a remote control unit.

Husqvarna Construction Products contributed with a number of new products and one of the major innovations was that the Prime concept is complete with a new low weight high cycle chainsaw K 6500 CHAIN. The saw has a cutting depth of 454 mm. Husqvarna also launched a new and stable drill stand, DS 900, for drilling with really large diameters. Another innovation was the new remote controlled floor grinder PG 820 RC that you can read about below. Husqvarna also showed three new accessory packages for demolition robot DXR range. Other news for the US market was the floor grinders PG 450, PG 400 and PG280 and the new dust extractor DC 1600. Further Husqvarna also showed the new floor saws FS 7000 and FS 6800 also the power cutters K 970 RING, K 970 Chain, K 970 Rescue and K 970. Also the new diamond tool series Vari-Cut for power cutters and small floor saws were displayed.

Also displaying upgraded breakers was Chicago Pneumatic, which has transformed its CP 1230 and CP 1240 pneumatic models into the CP 1260 and CP 1290, with ergonomically designed handles to reduce operator fatigue; a streamlined, flatter profile for improved operator visibility; and new durable polyure-thane front head springs that reduce wear and extend the life of the breaker and its internal components. The

Remote Controlled Demolition RobotsBreithornstrasse 10, D-8185 München, Germany

Phone: +49 (0)89-427 205 50

[email protected] • www.toptec-germany.de

BrunnerLay&

“Quality First” since 1882

PAVING BREAKERS DEMOLITION TOOLS ROCK DRILLING

Whether you need to break a sidewalk or the side of a mountain, we’ve got a durable, dependable solution for you. If you need tools for construction, mining, or demolition—we’re the only name you need to know.

Call (800) 872-6899 or visit BrunnerLay.com

Your

for

Your

complete sourcecomplete sourcecomplete sourceBREAKING rocki

CONCRETE SURFACE PREPARATION LINE =QUALITY-PERFORMANCE-RELIABILITY

SM-320 THE ORIGINAL SHAVE MASTER

Diamond-DrumConcrete ShaverSelf-PropelledHydrostatic Power

Cutting depthup to 16mm

El. Motor orGasoline 20HP

For more information please visit www.airtec.ch

AIRTEC Company MARINDUS CompanyCH-4455 Zunzgen USA-Englewood & [email protected] [email protected]

GRINDING ON CONCRETE

SURFACE CORRECTION

REDUCING LEVELS


28.5kg CP 1260 delivers 1,300blows/min, while the 36.7kg CP 1290 delivers 1,100blows/min for heavier demolition work.

For bigger breaking applications, Atlas Copco debuted its new three-model Essential line for carriers in the 2.2t to 13t weight classes. The compact breakers offer better visibility and easy manoeuvrability in tight spaces. A built-in tap for compressed air keeps water out of the case should the unit be submerged, while another tap allows water to be channelled directly to the chisel to keep dust down.

Kicking tyres, taking test drivesAs is custom at WOC, the Convention Center’s central hall served as a massive showroom for motorized con-struction equipment. Punctuating the displays were some new models, such as Kubota’s SSV-Series skid steer loaders, including the 48kW SSV65 and the 55kW SSV75. Both are powered by an EPA Tier 4 certified four-cylinder Kubota diesel engine, and feature standard two-speed travel and optional high-flow hydraulics.

The SSV65 has a rated operating capacity of 884kg and bucket breakout force of 2.19t. The SSV75 has a

rated operating capacity of 1.2t and bucket breakout force of 2.7t. Two other models will be added to the SSV-Series next year.

Also joining the pool of Tier 4 Final machines is Caterpillar’s new M-Series small wheel loaders, the 926M, the 930M, and the 938M. All three are pow-ered by a new Cat C7.1 ACERT engine with a clean emissions module designed to require no operator intervention or disrupt work cycles. Though larger than the plants found in the M-Series predecessor models, the engines offer a 35% improvement in fuel consumption when in standard operating mode.

Nearby, Bobcat showed the new T450 compact track loader with a 45.5kW Tier 4 Final engine and a body width of only 1.42m when paired with a bucket. A two-speed drive system gives the T450 a maximum speed of 11.7km/h in low range, and 17.7km/h in high range.

Bobcat also introduced its 10.rkW zero tail swing E20 compact excavator, also with a Tier 4-compliant motor. The E20 has a maximum reach of 1.2m, dig depth of 2.6m, and dump height of 2.7m. A fully retractable rubber track undercarriage can narrow the E20’s overall width from 1.36m to 991mm.

While larger machines look to reduce emissions of their motors, manufacturers of smaller concrete cut-ting tools are seeking alternative power sources. Stihl introduced the world’s first battery-powered cut-off saw, the TSA 230 Cutquik. Weighing approximately 3kg less than a comparable gas-powered saw, the TSA 230 runs on a 36V lithium-ion battery pack and includes a built-in water connection for wet cutting. It accepts a 229mm cutting wheel for a maximum cut depth of 70mm. A single charge provides 15min of full cutting time, with a charging cycle of as little as 25min.

“With two batteries and a quick charger, you can run all day,” said Stihl dealer services manager Dan Hall. “The TSA 230 is designed mainly for small cuts with minimal rebar. If you’re doing long cuts with a lot of rebar, it’s probably best to use a gas-powered saw.”

Similarly, ICS debuted its new 701A pneumatic chain saw, which can produce 4.5kW at 6.2bar. “Pneu-matic equipment is not a major market but there is de-mand for it, especially among utility companies because there are no fumes or risk of spilling hydraulic fluid,” said ICS senior marketing manager Joe Taccogna. “It’s great for ductile iron pipe, and will work with any of our


ProForce diamond concrete chains. We’re currently per-forming the tests required to sell this model in Europe.”

This summer will see the introduction of a new ICS high-frequency saw, the first new product since ICS became the exclusive North American distributer of Pentruder products last year. “It will run on a Pen-truder power pack, and handle up to a 635mm guide bar,” said Taccogna.

Diamond Products announced its new Heavy Duty Orange MAXX high-speed diamond blades, which fea-ture heat isolation slots in the segment and angled gullets to keep the blade cool during high speeds. The blades are available in sizes from 254mm to 508mm diameter.

Also on display at Diamond Products’ booth were the CC1200XL small walk-behind saw with 355mm and 457mm blade capacity; the WSE2226 high-cycle wall saw, which can handle a 2.2m diameter blade with 26kW at the output shaft; and the CB80CT 60kW trailer-mounted hydraulic power unit.

Great times for grinding and polishingIf the overall construction and demolition business is good, the concrete grinding and polishing segment is nothing short of great. Diamatic representative Kevin Partin summed up the current market as busy, citing a

large number of conversion projects. “A lot of national retail chains and educational institutions are retrofitting their buildings with polished concrete,” said Partin.

That is why Diamatic introduced the new 432mm BMG-435 P gas-powered grinder. With a tooling speed of 500-900revs/min, the BMG435 P is ideal for removing old coatings or adhesive residues, to smooth or flatten concrete slabs, including curled expansion joints, or correcting surface imperfections. Diamatic also introduced the new 559mm 555 PRO planetary grinder, which can be easily dismantled for quick relocation to basements and other hard-to-reach areas. The 555 PRO uses 229mm diameter tools and a tooling speed range of 350-1,100revs/min.

WOC also provided concrete surface contrac-tors their first chance to test Scanmaskin’s new Scan Combiflex 800 DSP, featuring a colour touch screen display providing feedback in real time. The SC-800 DSP provides parameters to guide through every step of a task, from matching the right diamond tool to a particular surface to finding the proper forward speed to prevent excessive wear.

Other grinding/polishing highlights at WOC included Husqvarna’s 813mm PG 820 RC, the world’s first remotely controlled concrete floor grinder with dual drive technology, promising significantly higher productivity and better work results with more ergo-nomic operation and effortless transportation. Similarly, NewGrind’s Rhino RM150 is designed to separate into two or three pieces for easy fitting into a car trunk. The RM 150 is available in 1.1kW and 2.2kW models.

Kutrite showed its new Conqueror 32, a 410kg, three-headed polisher with an 813mm footprint. Other features include front and rear lights, an adjust-able handle, and valves for more precise water control. HTC touted its AirFlow EZ tool holders that create an increased and controlled airflow around the tools, keeping them cool and channelling airborne dust into the vacuum intake. This system helps extend tool life and minimize cutting rate, while also providing for more effective dust removal.

Several new and enhanced vacuum systems were on show. HTC’s updated 80 iD II offers a 15% improve-

ment in efficiency and a duck-bill bag valve that increases capacity by 30%.

Ruwac showed its Red Raider XLT combination vacuum and separator system, that provides 8.49m3/h of suction and 13.6kg bag capacity. A continuous duty version of the system has a turbine rated at 100,000h. “More and more grinding companies are working 12h shifts,” said Potorski. “With the continuous duty ver-sion, there’s no need to shut down. The next crew can come in and keep working.”

In keeping with tackling larger dust management issues, Dust Control Technology formally announced its largest design, the DustBoss DB-100. The new dust suppressor has a range of more than 100m, giving it ample reach to cover material stockpiles up to 91m high, and can cover an area of more than 26,000m2 from a single location.

Safety is more than just a fadWhile good economic times may have dominated the buzz at the show, an equally important, perhaps more pervasive focus was on operators. Nearly every new prod-uct demonstration stressed some element of improved safety, comfort, and assistance to help operators, not only be more productive and produce higher-quality work, but also to perform those tasks more comfortably. And judging by the questions many contractors were asking, equipment manufacturers are being pressed to demonstrate that their claims of safety and ergonomics have to be more than just words.

Cupertino Electric superintendent Joe Gann from San Jose, California, spoke for many when he noted that productivity is no longer the number one consideration in buying a new tool. “Now we’re looking at things like safety, ergonomics, vibration, and repetitive stress first, followed by productivity, then price,” said Gann. “Safety is becoming a big part of the conversation, and a major part of our project and task planning. The whole industry is changing.”

February - March 2015 • Issue 1 • PDi 75A Company of the SWAROVSKI Group www.tyrolit.com

Wall saws for thehighest demands

PREMIUM WSE2226Developed for the most exacting of construction site requirements, with an as yet unparalleled depth of cut of up to 1 metre. The pioneering P2® drive concept combines maximum reliability and optimum performance with reduced service costs. For the best results for your application we recommend the use of TYROLIT wall saw blades in TGD® technology.

0235_14_C_AT_4_Standardanzeigen_WSE_2226_210x297mm_RZ_PRINT.indd 1 23.07.14 14:11


Case Customer Centre for Intermat visitorsCase Construction Equipment will run two daily visits to the Case Customer Centre Paris every day of the Intermat exhibi-tion in April, one in the morning and one in the afternoon.

Visitors to the show will be able to take the Case shuttle to the Case Customer Centre in Monthyon, where they will be able to experience a wide range of machinery in action and test drive the new models at the demonstration and testing grounds.

The Customer Centre’s team of specialists and dem-onstrators will present the full range of Case equipment, showcasing its productivity, versatility and efficiency. They

will provide detailed information about the machines and Case services available to customers and to answer any queries visitors may have.

The testing grounds will enable visitors to try out the machines in a variety of applications with guidance from Case specialists who will show them how to get the best performance from the equipment and featured technologies.

At the end of the half-day visit, the Case shuttle will take visitors back to the Intermat exhibition.

www.casecustomercentre.com

HTC updates T-Rex HTC has launched an updated version of its T-Rex Super floor stripping tool.

The T-Rex series was launched in 2003 and consists of five aggressive tools for the removal of everything from thick epoxy coatings to stubborn adhesive residue. A number of enhancements have been made to the series over the past year incorporated in the latest T-Rex Super II.

T-Rex Super II is designed for mixed materials and its high stripping capacity produces fast results and an even surface.


HUSQVARNA’S NEW K 6500 Husqvarna’s Prime family is expanding with the K 6500 Chain that manages deep and narrow cuts, as well as square corners. The power cutter can be used separately or to complement wall sawing to avoid overcutting at corners. “K 6500 Chain is a great addition to our Prime offering,” said Husqvarna Construction Products power cutters global product manager Johan Simonsson. “The Prime family is appreciated for its power and ergonomics, and K 6500 Chain is no exception.”

The power cutter works on both 1 and 3 phase and weighs about 9kg. Besides from handling deep and narrow cuts and square corners, it prevents overcutting and can also cut pipes from one side. Users can choose between three different bar lengths and maximum cut-ting depth is 450mm.

The K 6500 Chain works together with either one of the separate power packs PP 65 or PP 220 in the Prime range and provides users the flexibility to use the avail-able source of current. Apart from being efficient and lightweight, K 6500 Chain also embodies other Prime characteristics, such as a powerful electric motor, no stiff hydraulic hoses, a small easy-to-handle power pack, low vibrations and excellent ergonomics.

www.husqvarna.com

The Italian company Trevi Benne will take part in Intermat and display many items of demolition, recycling, excavation and forestry equipment in Hall 6, Booth L 100. These will include two attachments, the Multi Kit MK 28P with the impact booster multi-plying power valve and the new universal hydraulic quick coupler B-Lock designed and developed in order to comply fully with the European Standard EN474.

By tradition, a large area will be dedicated to the reception of visitors and distributors, to sample Trevi Bennie’s traditional hospitality.

Trevi Benne at Intermat


For efficient demolition!

• Reduce the number of machines on the site• No staff around the machine during tool changes

• Increased productivity• Lightning fast change of hydraulic attachments

• Reduced transport costs• Always the right attachment for the job

• Eliminates oil spills• Protected hose run

• Increased profitability• Improved safety

www.oilquick.com

pdi.indd 1 2014-02-04 13:41


Evolution rather than revolution is not a bad thing. PDi’s David Ehrenstråle reports.

Buckets for EXCAVATOR VERSATILITY

Buckets designed for crushing or screening are valuable ad-ditions to excavators and loaders, making the machines more versatile and useful. They are, after all, in principle tool carriers. Any additional equipment helping end users to contribute to a sustainable development represents serious value. JCB provides a welcomed addition in this field. And one supplier says they offer buckets suited to the treatment of frozen materials. David Ehrenstrale reports on some of the alternatives.

AlluAllu screener/crusher buckets are a versatile accessory for a wheel loader, excavator or skid steer. With the screener/crusher

it is possible to screen, crush, pulverise, aerate, blend, mix, separate, feed and load materials all in one stage.

They can process many types of material such as soil, demolition and construction waste, asphalt and glass. Their D-series buckets can tackle frozen materials, thereby extending the business season for end users in cold climates. Frozen materials can be both hard and brittle and any bucket used would have to be able to handle materials with these characteristics. The company’s screener/crusher can screen and crush materials from 15mm to 150mm fragment sizes.

Hartl CrusherHartl Crusher offers eight models of crusher/screener buckets, complete with value adding options.

By combining an unusual technology and a robust struc-ture, they have built a jaw crusher into an excavator bucket that provides performance and reliability on site when used for natural stone and recycling materials. Thanks to a Quattro movement, these crushers deliver a high average performance and throughput and a commercially attractive, cubically shaped end product with a minimal percentage of oversized material. Low running cost and environmentally friendliness were in focus at the design stage. The company’s bucket crusher was honoured with the Red Dot Design award in 2013.

With their new generation of bucket crushers/screeners, Hartl Crusher puts a solution for a flexible, highly mobile and economical crushing and separating at the operator’s disposal. With this equipment, new business opportunities open up for

February - March 2015 • Issue 1 • PDi 792014 NoveMber - DeceMber • Issue 5 • PDi 65#intermatparisBLOG

E x p E rt i s – i n n o vat i o n - n E t w o r k i n g

Promosalons Sverige ABTel : 08-660 40 11 email : [email protected]

Desi

gn: m

adm

ac -

© L

ev K

ropo

tov

*Låt

oss

byg

ga fr

amtid

en ti

llsam

man

s

Building the future together*

Den internationella mässan för maskiner och teknik till bygg- och anläggningsbranschen

20 – 25 April 2015Paris Nord Villepinte Mässområde

Beställ gratis badge på www.intermatconstruction.com

YOUR BADGE

VISITOR

2 0 - 2 5 Av r i l 2 0 1 5P a r i s - N o r d V i l l e p i n t e - F r a n c e

KodPROMOSUE

HOTLINE :+33 (0)1 43 84 83 86


excavator owners wanting to grow their businesses by accessing the world of recycling.

HydraramHydraram offers the HRP and HCB-series of buckets. The Hydraram HRP pulverisers are hydraulically rotated concrete crushers, primarily for demolition of buildings and recycling. There are models available for carrier machines between 9t and 250t.

A slew ring reduces the forces on the excavator, so it is less stressed. The shape of the crusher jaws was designed to crush concrete as effectively as possible. With the steel cutters in the back of the jaw, the pulveriser can easily cut steel reinforcement. Made from durable steel with a good wear resistance, a minimum maintenance and a long lifespan can be expected.

The Hydraram HCB series was purpose designed for breaking concrete and brick and is available for car-rier machines ranging from 12t to 45t.

There are numerous applications ranging from demolition, construction, quarrying and mining and waste recycling and remediation.

The crushing buckets have a high wear resistance re-sulting in minimum of maintenance and a long lifespan.

JCBAt Hill head, JCB launched three base models built for the company’s own excavators.

The CB60 crusher bucker is for on-site crushing of demolition material between 100mm and 20mm. Mate-rial with reinforcing bars can be crushed to recover steel for scrap. It comes ready to use with hoses and hanger bracket. The CB60 weighs 1.7t, has a maximum output of 19m3/h with its respective opening width and height of 600mm x 450mm.

The CB70 is capable of reducing brick, concrete rubble and rock to hard-core size, providing a cost effec-

tive alternative to a mobile crushing plant. Used in small quarries and construction and demolition sites it further enhances the earning potential of the carrier machine.

The CB90 is for on-site crushing of demolition material between 100mm and 20mm. Material with reinforcing bars can also be crushed to recover steel for scrap. The CB90 is supplied ready to use with hoses and hanger bracket. A flywheel uses the machine’s hydraulic power for sustained crushing action. The CB90 weighs 3.9t and has a maximum output of 40m3/h with its re-spective opening width and height of 900mm x 450mm.

MantovanibenneThe company’s MVR riddling buckets are suitable for the selection and separation of materials of different textures. Through the basket rotation the material collected in the bucket is sieved out leaving only the material, which is larger than the mesh of the basket. It is available in models with differing size and weight and can be mounted on excavators from 4t to 40t. The basket is available with different mesh size screens depending on the material to be processed. The screening members can be easily replaced.

Applications include primary selection of material for fixed pulverisers, selection of demolition debris, land reclamation, beach cleaning and compost mixing.

The MVR riddling buckets are also suitable for digging loose materials. All models are built with high wear resistant materials with a hardness of HB 400.

MBMB offers a large range of crusher buckets, from the smallest MB-C50 for mini excavators, the MB-L, which can work with loaders, skid loaders and backhoe loaders, to the largest BF150.10, suitable for excavators from 70t. It is also possible to use a dust suppression kit to spray micro particles of water.

As well as crusher buckets, the company has designed four screening buckets and four grapple rotary movement MB-G models that, thanks to the interchangeable claws and the 360° hydraulic rotation, allows users to manage large loads and odd shapes.

RamtecRobi screening buckets were designed for the screen-ing and separation of different materials and special applications. To ensure smooth drive and reduced daily maintenance, Robi use modern gearboxes with all screening buckets. The structure is strong and robust to allow heavy-duty use with fine screening down to a particle size of 20mm.

RotarRotar’s cleaner buckets for excavators and wheel loaders provides an effective method for screening, grading, washing, mixing, cleaning and sorting various materials. With screen inserts as an option, any material can be screened to the fraction desired.

They use the EVO operating system without electrics and just two hydraulic hoses are attached to the carrier.

The HEX and HPL series have a rotating screening drum, which separates, mixes and cleans various materi-als in one continuous motion for use in the recycling demolition and earthmoving industries. The company’s cleaners can be installed on wheeled loaders, excavators, backhoe loaders and other similar machines. Loading and unloading is easy. Thanks to a hydraulically oper-ated cover, the drum can be opened and easily used as a standard digging bucket. Fines fall out of the drum while retaining oversize material. The use of different size screening members produces different size material. The rolling effect of the material in the drum provides a cleaning reaction.


People. Passion. Performance.www.cp.com

IN TOUGH POWERCONSISTENT

CONDITIONSChicago Pneumatic understands

construction. That includes your specific

power requirements. Our range of

portable generators meets them all. From

semiprofessional use to intensive heavy-

duty applications, there’s a CPPG for

you. Always reliable, a CPPG is easy

to move around and straightforward to

operate. It is the power you need to get

to work and get the job done.

Chicago Pneumatic Construction [email protected] | www.cp.com

CP CPPG 2 2015 210x279 ad.indd 1 05/02/2015 15:26

CSDA Wins Big in Las VegasThe Concrete Sawing and Drilling Association had a series of successes at the World of Concrete show.

While attendance for this year’s WOC reached almost 56,000, a 15% increase from 2014, CSDA also had increased participation for one of its three training classes. The as-sociation’s Estimating class had 25 students, up from 18 the previous year. Launched in 2003, Estimating covers the function of an estimator in the concrete cutting industry and has graduated 235 students to date.

“It is extremely encouraging to see so much interest in the Estimating class again,” said class tutor Pat Stepanski. “This is a good sign that work loads are starting to pick up throughout the industry. Contractors want to price their work correctly and increase their bottom line, so we are happy to give them the tools they need to do that.”

Elsewhere at the show CSDA lead train-ing instructor, Rick Norland gave a 90min CSDA-sponsored seminar on Maximizing Efficiency of Concrete Structure Modifica-tion/Demolition. Delegates learned how to strategically combine impact breaking and

crushing with concrete sawing and drilling techniques to maximize efficiency of remov-ing or modifying concrete structures. Norland will give an encore presentation during CSDA’s 43rd Annual Convention & Tech Fair, which will be held 31 March to 2 April in St. Petersburg, Florida.

Another popular CSDA event was the Next Generation Reception, hosted at the Renaissance Las Vegas Hotel. For the second year running, the reception drew a good crowd and gave up-and-coming industry leaders the chance to network with peers in an informal environment. It is sure to reappear on CSDA’s schedule for WOC 2016.

CSDA exhibited in Central Hall of the Las Vegas Convention Center and had more interest in its industry programmes and resources than in recent years. As a result, several companies made the decision to join CSDA during or shortly after the show, which was more than the previous two years combined. Meanwhile, existing manufacturer, distributor and affiliate members filled close to 40 booths.

www.csda.org

The Power of Change!Full Automatic Quickcoupler systems www.lehnhoff.com

Lehnhoff Hartstahl GmbH & Co. KG 76534 Baden-Baden | Germany Phone +49 7223-966 [email protected]

The Power of Change!Full Automatic Quickcoupler systems www.lehnhoff.com

Anz_PDI_VL_400_92x128_englisch_Lay_02.indd 1 18.10.13 13:16

Exports of US made construction equipment ended 2014 with a 13.2% drop compared to 2013, with a total $17.26bn (€16.22bn) shipped to global markets.

US exports fell to all world regions for 2014. Business to Europe, South America and Australia/Oceania was the hardest hit, according to the US Association of Equip-ment Manufacturers, citing US Department of Commerce data it uses in global markets reports for members.

Exports by World RegionYear-end 2014 US construction equipment exports by major world regions compared to year-end 2013:

• Canada dropped 2%, for a total €6.26bn

• South America declined 28.3%, for a total €2.41bn

• Asia decreased 7.1%, for a total €1.86bn

• Europe dropped 22.6%, for a total €1.86bn

• Central America fell 11.4%, for a total €1.83bn

• Africa decreased 5.2% to €1.15bn• Australia/Oceania fell 32.4% to €836M

Exports by Top 10 CountriesThe top countries buying the most US made construction machinery during 2014were:

1. Canada - €6.26bn, down 2%2. Mexico - €1.49bn, down 11.3%3. Australia - €677.46M down 34.9%4. Brazil - €677.46M, down 19%5. South Africa - €629.47M, down 1%6. Chile - €580.49M, down 38.2%7. Belgium - €433.76M, down 25.2%8. Peru - €432.87M, down 27.8%9. China - €345.81M, down 3.1%10. Saudi Arabia - €307.43M, up 10.7%

Market Analysis OverviewThe fourth quarter of 2014 marked the eighth consecutive quarter that US construction equipment exports experienced year-on-year declines.

While exports have been decreasing steadily since the second quarter of 2012, imports have been trending higher. The fast growth in the post-recession exports of 2009-2012, was a strong driver for domestic manufacturers, though it appears the domes-tic market has become one of the more robust growth engines for the industry.

The recent declines in total construction equipment exports, which were in line with regional development, have been partly due to a retrenching from accelerated spending earlier in the economic recovery, a strength-ening dollar against the Japanese Yen and declines in commodity prices, particularly oil, copper and coal.

From a global perspective, the US market remains strong, though somewhat affected by the oil price decline.

In the global markets South America, and

specifically the Brazilian market, remains chal-lenging. China also experienced a sluggish demand, despite government stimuli. Eu-rope’s market remained uneven with growth in the United Kingdom. The Russian market declined significantly. The strong decrease in exports to Belgium can be attributed to the overall European market, as Belgium remains a throughput nation.

AEM’s Construction Equipment Global Markets report is available online www.aem.org

US construction equipment exports decline

February - March 2015 • Issue 1 • PDi 83People. Passion. Performance.www.cp.com

IN TOUGH POWERCONSISTENT

CONDITIONSChicago Pneumatic understands

construction. That includes your specific

power requirements. Our range of

portable generators meets them all. From

semiprofessional use to intensive heavy-

duty applications, there’s a CPPG for

you. Always reliable, a CPPG is easy

to move around and straightforward to

operate. It is the power you need to get

to work and get the job done.

Chicago Pneumatic Construction [email protected] | www.cp.com

CP CPPG 2 2015 210x279 ad.indd 1 05/02/2015 15:26

US construction equipment exports decline

www.scanmaskin.com

SCANMASKINMACHINES–MINERALS–KNOW-HOW

Scanmaskin Sweden AB (Head Office)Box 187SE-437 22 Lindome / GöteborgTel: +46 31 99 49 70Fax: +46 31 99 48 70E-mail: [email protected]

Scanmineral Scanmaskin Denmark APSTorvegade 22DK-7330 Brande Tel: +45 97 18 00 58 Fax: +45 97 18 45 58 E-mail: [email protected]

Scanmineral Scanmaskin Norway AS Postboks 6, FurusetNO-1001 OsloTel: +47 63 87 60 00E-mail: [email protected]

Scanmaskin USA Inc.1407 132nd Ave. NE, Suite 8Bellevue, WA, 98005Tel. +1 425 209 0147E-mail: [email protected]

Scanmineral Scanmaskin Finland OYRaudoittajantie 3 AFIN-06450 Porvoo / BorgåTel: +358 10 292 4700E-mail: [email protected]

MADE IN SWEDEN

“Over 2000 square meters of concrete grinding in just a few days with the Scan Combiflex 700RC.Flawless!” - Christian

GRIND ANYWHERE. EASY TO HANDLE. MADE BY PROFESSIONALS.

pdi 1 2015

Documents