pc-new tiger revo

113
TIGER TST 08 PC 005 PT Astra Honda Motor New REVOLUTION CRUISER

Upload: metamorfosis-aku

Post on 28-Nov-2014

986 views

Category:

Documents


191 download

TRANSCRIPT

Page 1: Pc-new Tiger Revo

TIGER

TST 08 PC 005 PT Astra Honda Motor

New REVOLUTION CRUISER

Page 2: Pc-new Tiger Revo

PETUNJUK PEMAKAIAN

KELOMPOK MESIN

KELOMPOK RANGKA

INDEKS PART NUMBER

INDEKS DESCRIPTION

D A F T A R I S I

2

1

3

5

4

Page 3: Pc-new Tiger Revo

1

1PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA TIGER

I. CARA MEMESAN PARTS

1. Informasi yang diperlukanPemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.

Nomor-nomor yang dibutuhkan :

(a) Parts mesin : Part Number dan Nomor seri mesin

(b) Parts rangka : Part Number dan Nomor seri rangka

(c) Parts karburator : Part Number dan Nomor identifkasi karburator

2. Perubahan-perubahanPerubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part(contoh) Parts umum (General parts)

Nomor fungsi Nomor Kode warnadan komponen kode Kode subkontraktor model Kode modifikasi

(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi Ukuran Pengerjaan permukaan dan tipe secara kimiawi SO

Page 4: Pc-new Tiger Revo

2

1

No. Seri Rangka yang

berlaku mulai

No. Identifikasi Karburator yang

berlaku

No. SeriMesin yang

berlaku mulai

Kodedaerah

pemasaran TipeModel

Indonesia SA000GL200 2IN PPK*E******1 MH1PPK***K*****1 PD9BB A

2. Kode warna

Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

7. Jumlah yang diperlukanAngka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan.

8. IllustrasiGambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya.

9. Nama partNama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap mengguna-kan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.

5. Parts yang digantikan oleh part lainNomor part yang diletakkan dibawah nama part pada kolom "Description" menunjuk-kan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun.

6. Part yang dipersatukan (Assemblies)Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah.

3. Singkatan-singkatan

Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut :ASSY ................ Assembly L.E.D .............. Light emitting diode COMP .............. Complete. MPH ............... Miles per hourR ....................... Right L (100L) .......... Link(100 Links)L. ...................... Left A.C ................. Alternating currentSTD .................. Standard D.C ................. Direct current MM ................... Milimeter IN ................... InletG ...................... Gram EX. ................. ExhaustT(22) ................. Tooth (22Teeth) FR .................. FrontA ....................... Ampere RR .................. RearV ....................... Volt Hex ................. HexagonalW ...................... Watt A.M ................. Attaching markWL .................... With labelling T.M ................. Transcript markWOL. ................ Without labelling C.D.I ............... CapacitiveKPH .................. Kilometers per hour Discharge Ignition

4. Dimensi-dimensiSemua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

Bolt (Screw) 6x12 diameter 6mm, panjang 12mm Pin 8x14 diameter 8mm, panjang 14mm O-Ring 9.5x1.6 diameter 9,5mm, tebal 1,6mm Oil seal 14x24x5 diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm Tube 5x130 diameter dalam 5mm, panjang 130mm

Part Contoh Pengertian

Jenis WarnaKode WarnaKode HONDA

Tasmania green metallicBlackIron nail silver metallic-UShimmer silver metallicMat axis gray metallicCandy Iac redVortex purple metallic

G142MNH1NH167MUNH255MNH303MR202CURP140M

10. Model dan nomor seri yang berlakuModel-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini.

* Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi di- dalam contoh dibawah

PD9BB A KC

Page 5: Pc-new Tiger Revo

3

1

11. Lokasi nomor seri pada sepeda motorIII. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut.

1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T.

2. Metode perhitungan

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit

3. Menghitung F.R.T.

Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :

a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring

Service item/Bagian yang diservis F.R.T.

Cylinder 1.4

Clutch spring 0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

Jam0.60.70.80.91.0

DAFTAR KONVERSIJam0.10.20.30.40.5

Menit6

12182430

Menit3642485460

NOMOR IDENTIFIKASIKARBURATOR

NOMOR SERI MESIN

NOMOR SERI RANGKA

Page 6: Pc-new Tiger Revo

4

1

F.R.T.

1.5

1.1

0.4

b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.

(contoh) Penggantian piston dan cylinder head gasket.

Service item/Bagian yang diservis F.R.T.

Cylinder head gasket 1.0

Piston 1.5

F.R.T. untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan

Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang.

(contoh) Penggantian gear shift drum dan crankshaft assembly.

Service item/Bagian yang diservis F.R.T.

Gearshift drum * 3.9

Crankshaft * 4.1

Pembongkaran crankcase * 3.7

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

Pekerjaan yang terulang adalah pembongkaran crankcase.

* F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

4. Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No.

1.

2.

3.

Service item/Bagian yang diservis

Mesin Kepala silinder Karburator

No.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

Service item/Bagian yang diservis F.R.T.

0.2

0.1

0.3

0.1

0.1

0.1

0.3

0.1

0.2

0.6

0.6

0.1

Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi

Penyetelan tappet

Penyetelan stasioner karburator

Pemeriksaan oli mesin (tidak termasukpenggantian oli mesin)

Penyetelan kopling

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan baterai dan berat jenisnya

Pengukuran tinggi pelampung karburator

Pembersihan saringan oli mesin

Penyetelan gas tangan

Rangka

b. Pembongkaran

Service item/Bagian yang diservis F.R.T.

0.1

0.1

0.1

0.1

0.1

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan Rantai roda (termasuk penyetelan tegangan rantaitetapi tidak termasuk penggantian sprocket)

No.

1.

2.

3.

4.

5.

No.

1.

Service item/Bagian yang diservis F.R.T.

0.7 Karburator

Page 7: Pc-new Tiger Revo

2

5

ENGINE GROUP

25 . 10 . 2008TST 08 PC 005

E-1 E-2 E-3

E-4 E-5 E-6

E-7 E-8 E-9

CYLINDER HEAD

CYLINDER CLUTCH

CAMSHAFT/VALVE

RIGHT CRANKCASE COVER

OIL PUMP

CAM CHAIN/TENSIONER

LEFT CRANKCASE COVER GENERATOR

Page 8: Pc-new Tiger Revo

2

6

ENGINE GROUP

25 . 10 . 2008TST 08 PC 005

E-10 E-11 E-12

E-13 E-14 E-15

E-16 E-17

CRANKCASE

GEARSHIFT DRUM

STARTING GEAR

CRANKSHAFT/PISTON

KICK STARTER SPINDLE

STARTING MOTOR

TRANSMISSION

CARBURETOR

Page 9: Pc-new Tiger Revo

3

7

FRAME GROUP

25 . 10 . 2008TST 08 PC 005

F-1 F-2

F-3 F-4

F-5 F-6

HEADLIGHT (Tiger Revo)

STEERING STEM

METER (Tiger Revo)

FR. BRAKE MASTER CYLINDERHANDLE LEVER/CABLE/MIRROR

HANDLE PIPE/ TOP BRIDGE (Tiger Revo)

F-2-1 METER (New Tiger Revo)

F-1-1 HEADLIGHT (New Tiger Revo)

F-5-1 HANDLE PIPE/ TOP BRIDGE (New Tiger Revo)

Page 10: Pc-new Tiger Revo

3

8

FRAME GROUP

25 . 10 . 2008TST 08 PC 005

F-7 F-8FRONT FENDER FRONT FORK F-9 FRONT BRAKE CALIPER

F-10 F-11

F12 F-13

FRONT WHEEL (Spoke Wheel)

REAR BRAKE PANEL

REAR WHEEL (Spoke Wheel)

F-10-1 FRONT WHEEL (Cast Wheel)

RR. BRAKE MASTER CYLINDER REAR BRAKE CALIPER F-14

Page 11: Pc-new Tiger Revo

3

9

FRAME GROUP

25 . 10 . 2008TST 08 PC 005

F-14-1 F-15

F-16

REAR WHEEL (Cast Wheel)

FUEL TANK (Tiger Revo)

SEAT / BODY COVER (Tiger Revo)

F-15-1 FUEL TANK (New Tiger Revo)

F-16-1 SEAT / BODY COVER (New Tiger Revo)

F-17

F-18 F-19

SIDE COVER

EXHAUST MUFFLERAIR CLEANER AIR SUCTION VALVE F-20

Page 12: Pc-new Tiger Revo

3

10

FRAME GROUP

25 . 10 . 2008TST 08 PC 005

F-21 F-23F-22

F-24 F-25

STANDPEDAL / KICK STARTER ARM

SWINGARM / CHAIN CASE

STEP

REAR CUSHION F-26 REAR FENDER

F-27 F-28WINKER TAILLIGHT (Tiger Revo)

F-28-1 TAILLIGHT (New Tiger Revo)

Page 13: Pc-new Tiger Revo

3

11

FRAME GROUP

25 . 10 . 2008TST 08 PC 005

F30

F-32

F-31

F-33

BATTERY

TOOLS

WIRE HARNESS

CAUTION LABEL (Tiger Revo)

FRAME BODYF-29

F-34 MARK/ STRIPE (Tiger Revo)

F-33-1 CAUTION LABEL (New Tiger Revo)

F-34-1 F-35MARK/ STRIPE (New Tiger Revo)

UPPER COWL (New Tiger Revo)

Page 14: Pc-new Tiger Revo

12

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

1 11105-KCJ-660 PIPE COMP., AIR SUCTION 1 2 12000-KFB-750 HEAD ASSY., CYLINDER 1 3 12204-439-305 GUIDE, IN. VALVE (OS) 1 4 12206-KCN-305 GUIDE, EX. VALVE (OS) 1 5 12251-KPK-941 GASKET, CYLINDER HEAD 1

6 12271-383-000 RUBBER, OIL SEAL 1 7 12331-KCJ-710 COVER, L. CYLINDER HEAD 1 8 12339-KT0-710 GASKET, PULSE GENERATOR BASE 1 9 12361-383-000 CAP, TAPPET ADJUSTING HOLE 2 10 16210-KCJ-660 INSULATOR, CARBURETOR 1

11 16214-KCJ-660 GASKET, CARBURETOR INSULATOR 1 12 16222-MV4-300 NUT, SQUARE, 5MM 1 13 16223-KS5-000 BAND, INSULATOR 1 14 31918-KCS-920 PLUG, SPARK 1 98069-58911 PLUG, SPARK (DP8EA-9) 1 98069-58921 PLUG, SPARK (X24EP-U9) 1 15 90004-GHB-700 BOLT, FLANGE, 6X35 4

16 90023-MM5-000 BOLT, RECESSED, 5X28 1 17 90041-KW1-900 BOLT, STUD, 7X35 2 18 90081-KBB-900 BOLT, SOCKET, 6X117 1

Cylinder HeadE - 1

1 PIPE, SECONDARY AIR ..................... 0.3 2 HEAD, CYLINDER .............................. 3.5 3 GUIDE, INTAKE VALVE(ONE) ............ 3.5 GUIDE, VALVE :FOR 1 VEHICLE ....... 3.8 4 GUIDE, EXHAUST VALVE(ONE) ........ 3.5 GUIDE, VALVE :FOR 1 VEHICLE ....... 3.8 5 GASKET, CYLINDER HEAD ............... 2.7

7 COVER, CYLINDER HEAD SIDE :LEFT ................................................... 0.2 10 iNSULATOR, THROTTLE BODY/ CARBURETOR ................................... 0.4

14 PLUG, SPARK ..................................... 0.1

Page 15: Pc-new Tiger Revo

13

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

19 90091-MM5-640 BOLT, SOCKET, 6X22 2 20 90442-028-000 WASHER, SEALING, 8MM 4

21 90443-107-000 NUT, CAP, 8MM 4 22 91301-KFN-900 O-RING, 75X2.5 1 23 91301-200-000 O-RING, 10X1.6 2 24 91303-KK3-830 O-RING, 35X3 2 25 91304-HB3-003 O-RING, 33.5X3.0 1

26 91305-PE2-003 O-RING, 9.8X1.9 2 27 94101-06000 WASHER, PLAIN, 6MM 1 28 94301-08140 DOWEL PIN, 8X14 2 29 94301-10120 DOWEL PIN, 10X12 1 30 96001-06016-00 BOLT, FLANGE, 6X16 2

31 96001-06022-00 BOLT, FLANGE, 6X22 2

Cylinder HeadE - 1

Page 16: Pc-new Tiger Revo

14

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

Camshaft / ValveE - 2

1 12208-413-003 SEAL, VALVE STEM 2 2 14100-KCJ-710 CAMSHAFT COMP. 1 3 14431-KEH-900 ARM, VALVE ROCKER 2 4 14451-437-000 SHAFT, VALVE ROCKER ARM 2 5 14456-KG2-950 PLATE, VALVE ROCKER ARM SHAFT SETTING 1

6 14711-KBB-900 VALVE, IN. 1 7 14721-KBB-900 VALVE, EX. 1 8 14751-383-005 SPRING, VALVE OUTER 2 9 14761-383-005 SPRING, VALVE INNER 2 10 14771-107-020 RETAINER, VALVE SPRING 2

11 14775-107-000 SEAT, VALVE SPRING OUTER 2 12 14776-107-010 SEAT, VALVE SPRING INNER 2 13 14781-HA0-770 COTTER, VALVE 4 14 90012-KN6-930 SCREW, TAPPET ADJUSTING 2 15 90206-250-000 NUT, TAPPET ADJUSTING 2

16 93600-06016-0A SCREW, FLAT, 6X16 1

2 CAMSHAFT ............................................ 2.6 3 ARM, INTAKE VALVE ROCKER(ONE) ... 2.5 ARM, EXHAUST VALVE ROCKER(ONE) 2.5 ARM, VALVE ROCKER .......................... 2.5

6 VALVE, INTAKE(ONE) ............................ 3.0 7 VALVE, EXHAUST(ONE) ........................ 3.0 8 SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) ............................. 2.8 9 SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) ......................... 2.8 SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE ........................ 2.9

Page 17: Pc-new Tiger Revo

15

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 14321-KEH-900 SPROCKET, CAM (34T) 1 2 14401-KCJ-711 CHAIN, CAM (102L) 1 3 14500-KBB-900 TENSIONER, CAM CHAIN 1 4 14520-KCJ-661 LIFTER ASSY., TENSIONER 1 5 14523-KEH-910 GASKET, TENSIONER LIFTER 1

6 14535-437-000 BOLT, CAM CHAIN TENSIONER PIVOT 1 7 14550-KCJ-710 GUIDE, CAM CHAIN 1 8 90002-KW1-900 BOLT, FLANGE, 6X10 2 9 90005-KY7-000 SCREW, PAN, 6X6 1 10 90071-MG8-000 BOLT, FLANGE SOCKET, 6X16 2

11 90475-703-000 WASHER C, 8MM 1 12 90488-425-000 WASHER, SEALING, 6MM 2 13 91306-MG3-000 O-RING, 9.5X1.5 1

Cam Chain / Tensioner

E - 3

1 SPROCKET, CAM ................................. 0.7 2 CHAIN, CAM ......................................... 1.5 3 TENSIONER, CAM CHAIN ................... 1.6 4 LIFTER, TENSIONER ........................... 0.4

7 GUIDE, CAM CHAIN ............................ 2.7

Page 18: Pc-new Tiger Revo

16

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

Cylinder E - 4

1 12100-KCN-000 CYLINDER COMP. 1 2 12191-KCN-000 GASKET, CYLINDER 1 3 94301-10200 DOWEL PIN, 10X20 2

1 CYLINDER ........................................... 3.0 2 GASKET, CYLINDER ........................... 2.9

Page 19: Pc-new Tiger Revo

17

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 11330-KCJ-670 COVER COMP., R. CRANKCASE 1 BLACK 11330-KCJ-950 COVER COMP., R. CRANKCASE 1 SILVER 2 11393-KT0-710 GASKET, R. COVER 1 3 15650-KCN-000 GAUGE, OIL LEVEL 1 SILVER 15650-KPM-850 GAUGE, OIL LEVEL 1 BLACK 4 22810-437-000 LEVER COMP., CLUTCH 1 5 22815-428-000 SPRING, CLUTCH LEVER 1

6 91201-KEH-900 OIL SEAL, 12X22X5 1 91201-KEH-910 OIL SEAL, 12X22X5 1 7 91307-035-000 O-RING, 18X3 1 8 94301-08140 DOWEL PIN, 8X14 2 9 94305-30102 PIN, SPRING, 3X10 1 10 96001-06040-00 BOLT, FLANGE, 6X40 11

11 96001-06050-00 BOLT, FLANGE, 6X50 1

Right Crankcase Cover

E - 5

1 COVER, CRANKCASE :RIGHT .......... 0.8 2 GASKET, CRANKCASE COVER : RIGHT .................................................. 0.7 4 LEVER, CLUTCH ................................ 0.8

Page 20: Pc-new Tiger Revo

18

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

ClutchE - 6

1 15451-107-000 WASHER, OIL FILTER ROTOR LOCKING 1 2 22100-KCN-000 OUTER COMP., CLUTCH 1 3 22121-KCS-650 CENTER COMP., CLUTCH 1 4 22125-KW7-900 SEAT, JUDDER SPRING 1 5 22131-KCN-000 GUIDE, CLUTCH OUTER 1 22131-KPM-850 GUIDE, CLUTCH OUTER (1)

6 22201-MJ8-000 DISK, CLUTCH FRICTION 1 7 22201-166-000 DISK, CLUTCH FRICTION 4 8 22311-KN4-680 PLATE, CLUTCH 4 9 22350-107-010 PLATE, CLUTCH PRESSURE 1 10 22361-437-000 PLATE, CLUTCH LIFTER 1

11 22366-KFB-000 ROD, CLUTCH LIFTER 1 12 22401-KCJ-710 SPRING, CLUTCH 4 13 22402-KW7-900 SPRING, JUDDER 1 14 90050-357-000 BOLT, SPECIAL FLANGE, 6X22 4 15 90232-KPK-940 NUT, LOCK, 16MM 1 90231-KB5-720 NUT, LOCK, 16MM (1)

16 90461-107-000 WASHER B, SPLINE, 20MM 1 17 91008-KK6-000 BEARING, RADIAL BALL, 16003 1

2 OUTER, CLUTCH .............................. 1.1 3 CENTER, CLUTCH ............................ 1.1

6 DISC, CLUTCH FRICTION ................ 1.1 9 PLATE, CLUTCH PRESSURE .......... 1.1 10 PLATE, CLUTCH LIFTER .................. 0.8

11 ROD, CLUTCH LIFTER ..................... 0.7 12 SPRING, CLUTCH ............................. 0.8

17 BEARING, CLUTCH LIFTER ............. 0.7

Page 21: Pc-new Tiger Revo

19

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 15100-KFB-000 OIL PUMP ASSY. 1 2 15131-KCN-000 GEAR, OIL PUMP DRIVE (34T) 1 3 15331-399-000 ROTOR, OIL PUMP INNER 1 4 15332-399-000 ROTOR, OIL PUMP OUTER 1 5 15430-440-030 ROTOR COMP., OIL FILTER 1

6 15436-107-000 CAP, OIL FILTER ROTOR 1 7 15441-KCS-650 THROUGH, OIL 1 8 15446-107-000 SPRING, OIL THROUGH 1 9 15459-KT0-710 GASKET, OIL FILTER CAP 1 10 23121-KCN-000 GEAR, PRIMARY DRIVE (22T) 1

11 90101-440-000 SCREW, FLAT, 6X30 2 12 90231-KPK-940 NUT, LOCK, 16MM 1 90231-KCS-920 NUT, LOCK, 16MM (1) 13 90434-KN6-930 WASHER, 16MM 1 14 91304-KK3-830 O-RING, 9.4X2.4 2 15 92101-05020-0A BOLT, HEX., 5X20 2

16 93600-04012-1A SCREW, FLAT, 4X12 2 17 93700-05012-0A SCREW, OVAL, 5X12 3 18 94251-08000 PIN, LOCK, 8MM 1

Oil PumpE - 7

1 PUMP ASSY., OIL ................................. 0.9 2 GEAR, OIL PUMP DRIVE ..................... 0.8 3 ROTOR, OIL PUMP .............................. 1.0 5 ROTOR, OIL FILTER ............................. 0.9

6 CAP, OIL FILTER ROTOR ..................... 0.8 10 GEAR, PRIMARY DRIVE ...................... 1.1

Page 22: Pc-new Tiger Revo

20

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

Left Crankcase Cover

E - 8

1 11341-KCJ-670 COVER, L. CRANKCASE 1 BLACK 11341-KCJ-950 COVER, L. CRANKCASE 1 SILVER 2 11355-KCJ-670 COVER, REDUCTION GEAR 1 BLACK 11355-KCN-000 COVER, REDUCTION GEAR 1 SILVER 3 11360-KCJ-660 COVER COMP., L. RR. CRANKCASE 1 SILVER 11360-KCJ-670 COVER COMP., L. RR. CRANKCASE 1 BLACK 4 11395-KCN-000 GASKET, L. COVER 1 5 90084-KCJ-670 CAP, A.C. GENERATOR 1 BLACK 90084-KCJ-710 CAP, A.C. GENERATOR 1 SILVER

6 90087-KCJ-670 CAP, 30MM 1 BLACK 90087-KCJ-710 CAP, 30MM 1 SILVER 7 90703-HC4-000 DOWEL PIN, 10X14 2 8 91303-377-000 O-RING, 13.8X2.5 1 9 91304-MN5-003 O-RING, 63X3 1 10 91356-KEH-910 O-RING, 30MM 1

11 96001-06020-00 BOLT, FLANGE, 6X20 1 12 96001-06025-00 BOLT, FLANGE, 6X25 2 13 96001-06040-00 BOLT, FLANGE, 6X40 4 14 96001-06050-00 BOLT, FLANGE, 6X50 1 15 96001-06060-00 BOLT, FLANGE, 6X60 1

16 96001-06070-00 BOLT, FLANGE, 6X70 2

1 COVER, CRANKCASE :LEFT ............. 0.7 2 COVER, REDUCTION GEAR ............. 0.1 3 COVER, CRANKCASE :LEFT REAR .. 0.1 4 GASKET, CRANKCASE COVER : LEFT .................................................... 0.5

Page 23: Pc-new Tiger Revo

21

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 28125-KFC-791 OUTER COMP., STARTING CLUTCH 1 2 30300-HA0-033 IGNITION PULSE GENERATOR ASSY. 1 3 31110-KCJ-660 FLYWHEEL COMP. 1 4 31120-KCJ-660 STATOR COMP. 1 5 32975-KCN-000 GUIDE, A.C. GENERATOR CORD 1

6 90085-413-781 BOLT, SOCKET, 6MM 6 7 90089-KAS-900 BOLT, FLANGE SOCKET, 5X14 2 8 90163-KCN-000 BOLT, UBS, 10X48 1 9 90403-KN6-930 WASHER, 10X24 1 10 96001-06032-00 BOLT, FLANGE, 6X32 3

GeneratorE - 9

1 CLUTCH, STARTING ONE WAY ........ 0.8 2 GENERATOR, IGNITION PULSE ....... 0.6 3 ROTOR OR FLYWHEEL .................... 0.8 4 STATOR .............................................. 0.7

Page 24: Pc-new Tiger Revo

22

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

Starting GearE - 10

1 28110-KCN-000 GEAR COMP., STARTING DRIVEN (56T) 1 2 28114-KN6-930 COLLAR, STARTING DRIVEN GEAR 1 3 28130-KEH-600 GEAR COMP., STARTER REDUCTION 1 4 28132-KN6-930 SHAFT, REDUCTION GEAR 1 5 28140-KCN-000 GEAR, IDLE (15T/16T) 1

6 28142-KW1-900 SHAFT, IDLE GEAR 1

1 GEAR, STARTER DRIVEN .................. 0.7 3 GEAR, STARTER REDUCTION .......... 0.2 5 GEAR, STARTER IDLE ....................... 0.5

Page 25: Pc-new Tiger Revo

23

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 31200-KPK-901 MOTOR ASSY., STARTING 1 2 31201-KFK-003 HOLDER SET, BRUSH 1 3 31201-MBE-008 TERMINAL SET, BRUSH 1 4 31204-KS5-901 SPRING, CARBON BRUSH 2 5 31205-KFK-003 BOLT, SETTING 2

6 31207-MBE-008 RING 2 7 90071-MB0-000 NUT-WASHER, 6MM 2 8 91309-425-003 O-RING, 24.4X3.1 1 9 91320-MBE-008 O-RING 2 10 91320-MB0-000 O-RING 1

11 95801-06028-00 BOLT, FLANGE, 6X28 2

Starting MotorE - 11

1 MOTOR, STARTING ........................... 0.3 2 HOLDER, BRUSH(STARTER) ............ 0.5 3 TERMINAL, BRUSH(STARTER) ......... 0.5

Page 26: Pc-new Tiger Revo

24

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

CrankcaseE - 12

1 11100-KCJ-711 CRANKCASE COMP., R. 1 2 11191-KCN-000 GASKET, CRANKCASE 1 3 11200-KCJ-711 CRANKCASE COMP., L. 1 4 12361-383-000 CAP, TAPPET ADJUSTING HOLE 1 5 14513-KBB-900 PLATE, CAM CHAIN SETTING 1

6 15421-107-000 SCREEN, OIL FILTER 1 7 15426-107-000 SPRING, OIL FILTER SCREEN 1 8 22838-437-000 HOLDER, CLUTCH WIRE 1 22838-437-010 HOLDER, CLUTCH WIRE (1) 9 32976-KCT-690 CLAMPER, WIRE HARNESS 1 10 35750-GS3-003 CONTACT, NEUTRAL SWITCH 1

11 35752-KCT-690 SPACER, NEUTRAL SWITCH 1 12 90031-KN6-930 BOLT A, CYLINDER STUD 2 13 90032-KN6-930 BOLT B, CYLINDER STUD 2 14 90703-HC4-000 DOWEL PIN, 10X14 4 15 91008-KCN-003 BEARING, NEEDLE, 21MM 1

16 91106-KB4-003 BEARING, NEEDLE, 15MM 1 17 91206-KCS-920 OIL SEAL, 14X28X7 1 18 91303-KK3-830 O-RING, 35X3 1 19 91312-107-000 O-RING, 7X1.7 1 20 95701-06012-08 BOLT, FLANGE, 6X12 1

1 CRANKCASE :RIGHT ......................... 4.8 2 GASKET, CRANKCASE ...................... 4.3 3 CRANKCASE :LEFT ........................... 4.9 CRANKCASE :BOTH .......................... 5.4

6 SCREEN, OIL FILTER ......................... 0.1 10 SWITCH, NEUTRAL ........................... 0.2 15 BEARING, GEARSHIFT DRUM : RIGHT ................................................. 4.5

16 BEARING, COUNTERSHAFT : RIGHT ................................................. 4.5 BEARING, COUNTERSHAFT : BOTH .................................................. 4.7 BEARING, MAINSHAFT AND COUNTERSHAFT :ALL ....................... 4.9

Page 27: Pc-new Tiger Revo

25

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

CrankcaseE - 12

21 96001-06014-00 BOLT, FLANGE, 6X14 1 22 96001-06050-00 BOLT, FLANGE, 6X50 10 23 96001-06060-00 BOLT, FLANGE, 6X60 1

Page 28: Pc-new Tiger Revo

26

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

1 13000-KCN-D10 CRANKSHAFT COMP. 1 2 13011-KEH-305 RING SET, PISTON (STD.) 1 13021-KEH-305 RING SET, PISTON (0.25) (1) 13031-KEH-305 RING SET, PISTON (0.50) (1) 3 13101-KPK-900 PISTON (STD.) 1 13102-KPK-900 PISTON (0.25) (1) 13103-KPK-900 PISTON (0.50) (1) 4 13111-440-000 PIN, PISTON 1 5 14311-KN6-931 SPROCKET, TIMING (17T) 1

6 90701-HB6-010 KEY, WOODRUFF, 25X14X4 1 7 91001-KCN-003 BEARING, RADIAL BALL, 28X72X18 2 8 94601-15000 CLIP, PISTON PIN, 15MM 2

Crankshaft / PistonE - 13

1 CRANKSHAFT ................................... 4.6 2 RING, PISTON AND/OR PISTON (ONE) .................................................. 3.1 5 SPROCKET, TIMING .......................... 4.6 7 BEARING, CRANKSHAFT :LEFT ....... 4.9 BEARING, CRANKSHAFT :RIGHT .... 4.5 BEARING, CRANKSHAFT :BOTH ..... 5.1

Page 29: Pc-new Tiger Revo

27

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 11108-KCJ-710 PLATE, BEARING SETTING 1 2 23211-KPK-900 MAINSHAFT, TRANSMISSION 1 3 23221-KPK-940 COUNTERSHAFT, TRANSMISSION 1 4 23421-KCJ-711 GEAR, COUNTERSHAFT LOW 1 5 23427-439-000 COLLAR, COUNTERSHAFT LOW GEAR 1

6 23431-KFB-000 BUSH, 20MM 1 7 23431-437-000 BUSH, 20MM 1 8 23441-KCJ-710 GEAR, MAINSHAFT SECOND (16T) 1 9 23451-KCJ-710 GEAR, COUNTERSHAFT SECOND (27T) 1 10 23452-KW1-900 BUSH, 20X23X9 1

11 23461-KCJ-710 GEAR, MAINSHAFT THIRD & FOURTH (25T/24T) 1 12 23471-KCJ-710 GEAR, COUNTERSHAFT THIRD (32T) 1 13 23491-KCJ-710 GEAR, COUNTERSHAFT FOURTH (25T) 1 14 23501-KCJ-710 GEAR, MAINSHAFT FIFTH (31T) 1 15 23511-KCJ-710 GEAR, COUNTERSHAFT FIFTH (28T) 1

16 23512-KCJ-710 GEAR, MAINSHAFT TOP (27T) 1 17 23513-KCJ-710 GEAR, COUNTERSHAFT TOP (22T) 1 18 23801-KK1-010 SPROCKET, DRIVE (13T) 1 19 23811-KR3-600 PLATE A2, FIXING 1 20 90451-107-000 WASHER, THRUST, 15MM 1

TransmissionE - 14

2 MAINSHAFT, TRANSMISSION .......... 4.5 .Replace countershaft add ................. 0.2 3 COUNTERSHAFT, TRANSMISSION . 4.5 .Replace mainshaft add ...................... 0.2

18 SPROCKET, DRIVE ........................... 0.2

31 BEARING, MAINSHAFT :RIGHT ....... 4.5 BEARING, MAINSHAFT :BOTH ........ 4.7 BEARING, MAINSHAFT AND COUNTERSHAFT :ALL ...................... 4.9 34 BEARING, MAINSHAFT :LEFT .......... 4.5 BEARING, COUNTERSHAFT :LEFT . 4.7

Page 30: Pc-new Tiger Revo

28

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

21 90451-365-000 WASHER, THRUST, 15MM 1 22 90452-437-000 WASHER, THRUST, 16.5MM 1 23 90454-107-000 WASHER, THRUST, 20MM 2 24 90455-107-000 WASHER A, SPLINE, 20MM 2 25 90463-437-000 WASHER, SPLINE, 22MM 2

26 90464-360-000 WASHER, COUNTERSHAFT THIRD SPLINE 1 27 90465-360-000 WASHER, LOCK 1 28 90601-437-000 CIRCLIP, EXTERNAL, 22MM 2 29 90605-200-000 SET RING, 20MM 2 30 91005-KCN-003 BEARING, RADIAL BALL, 20X55X11 1

31 91015-KK6-003 BEARING, RADIAL BALL, 6202U 1 32 91201-KCS-920 OIL SEAL, 20X34X7 1 33 92101-06010-0A BOLT, HEX., 6X10 2 34 96100-62040-00 BEARING, RADIAL BALL, 6204 1 35 96600-06016-08 BOLT, SOCKET, 6X16 1

TransmissionE - 14

Page 31: Pc-new Tiger Revo

29

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Gearshift DrumE - 15

1 24211-KW1-900 FORK, R. GEARSHIFT 1 2 24221-427-010 FORK, L. GEARSHIFT 1 3 24231-107-010 FORK, CENTER GEARSHIFT 1 4 24241-KCS-650 SHAFT, GEARSHIFT FORK GUIDE 1 5 24301-KCJ-710 DRUM, GEARSHIFT 1

6 24411-446-650 CAM, GEARSHIFT 1 7 24430-KCJ-710 STOPPER COMP., GEARSHIFT DRUM 1 8 24435-KPK-900 SPRING, SHIFT DRUM STOPPER 1 9 24610-446-650 SPINDLE COMP., GEARSHIFT 1 10 24621-446-650 PLATE, GEARSHIFT 1

11 24631-107-000 SPRING, GEARSHIFT PLATE 1 12 24651-437-000 SPRING, GEARSHIFT RETURN 1 13 35753-KG2-951 ROTOR, NEUTRAL SWITCH 1 14 90023-KW1-900 BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT 1 15 90408-KW1-900 WASHER, 6MM 1

16 90451-001-000 WASHER, THRUST, 14MM 2 17 93101-06025-0A BOLT, HEX., 6X25 1 18 94251-10000 PIN, LOCK, 10MM 1 19 94510-12000 CIRCLIP, EXTERNAL, 12MM 1 20 94510-14000 CIRCLIP, EXTERNAL, 14MM 1 21 96220-40100 ROLLER, 4X10 1

1 FORK, GEARSHIFT ............................ 4.4 5 DRUM, GEARSHIFT ........................... 4.4

6 CAM, SHIFT DRUM ............................. 1.2 7 STOPPER OR SPRING, SHIFT DRUM ....................................... 1.2 9 SPINDLE, GEARSHIFT ....................... 1.2

Page 32: Pc-new Tiger Revo

30

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

1 28211-KCJ-710 PINION, KICK STARTER 1 2 28221-KCJ-710 RATCHET, KICK STARTER 1 3 28251-KC6-000 SPINDLE, KICK STARTER 1 4 28253-KCJ-710 SPRING, KICK STARTER RATCHET 1 5 28254-437-000 SEAT, RATCHET SPRING 1

6 28261-KCJ-710 SPRING, KICK STARTER 1 7 28262-437-000 COLLAR, KICK SPINDLE 1 8 28263-KCJ-710 RETAINER, STARTER SPRING 1 9 90004-437-000 BOLT, KICK RATCHET 1 10 90401-KCJ-710 WASHER, 12MM 1

11 90453-107-000 WASHER A, THRUST, 20MM 1 12 90459-107-000 WASHER, THRUST, 12MM 1 13 91204-KCS-920 OIL SEAL, 16X28X7 1 14 94510-16000 CIRCLIP, EXTERNAL, 16MM 1 15 94510-20000 CIRCLIP, EXTERNAL, 20MM 1

Kick Starter SpindleE - 16

3 SPINDLE, KICK STARTER .................. 4.5

13 OIL SEAL, KICK STARTER SPINDLE ............................................. 0.8

Page 33: Pc-new Tiger Revo

31

2

25 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 16010-428-671 GASKET SET 1 2 16012-KCJ-661 NEEDLE SET, JET 1 3 16013-439-921 FLOAT SET 1 4 16014-KPS-851 TOP SET 1 5 16015-KCJ-710 CHAMBER SET, FLOAT 1

6 16016-KRE-901 SCREW SET A 1 7 16018-KCJ-661 ARM SET, LINK 1 8 16021-KCJ-661 DIAPHRAGM SET, PUMP 1 16021-KCJ-710 DIAPHRAGM SET, PUMP (1) 9 16028-KBW-901 SCREW SET B 1 10 16029-426-003 SCREW SET C 1

11 16033-KCJ-931 LINK SET 1 12 16037-KCJ-710 STAY SET 1 13 16038-KCJ-661 STAY SET, CHOKE 1 14 16048-KCJ-661 VALVE SET, AIR CUT 1 15 16100-KCJ-661 CARBURETOR ASSY. (PD9BF A) 1

16 16111-KCJ-661 VALVE, THROTTLE 1 17 16155-397-971 VALVE COMP., FLOAT 1 18 16165-KCJ-951 HOLDER, NEEDLE JET 1 19 16168-382-014 HOLDER, JET 1 20 16176-HM8-B01 SCREEN, FUEL STRAINER 1

CarburetorE - 17

2 NEEDLE, JET ..................................... 0.9 3 FLOAT OR FLOAT VALVE ................. 0.6 4 TOP SET, CARBURETOR ................. 0.4 5 CHAMBER, FLOAT ............................ 0.5

7 ARM SET, THROTTLE VALVE LINK .. 0.7 8 PUMP SET, ACCELERATOR ............. 0.5

11 LINK SET, THROTTLE ....................... 0.6 14 VALVE, AIR CUT ................................ 0.4 15 CARBURETOR ASSEMBLY .............. 0.6

16 VALVE, THROTTLE ........................... 0.7

31 JET, MAIN .......................................... 0.6

Page 34: Pc-new Tiger Revo

32

2

25 . 10 . 2008

No. Service item F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

21 16198-KCJ-661 TUBE COMP. 1 22 16199-KCJ-710 TUBE 1 23 93600-05010-1H SCREW, FLAT, 5X10 1 24 93892-03008-18 SCREW-WASHER, 3X8 2 25 93892-04008-18 SCREW-WASHER, 4X8 1 26 93892-04012-18 SCREW-WASHER, 4X12 5 27 93892-04014-18 SCREW-WASHER, 4X14 2 28 93892-04016-18 SCREW-WASHER, 4X16 3 29 93892-05010-18 SCREW-WASHER, 5X10 1 30 95002-02659 CLIP, TUBE (B6.5) 2

31 99101-GHB-1220 JET, MAIN, #122 1 32 99103-KBA-0380 JET, SLOW, #38 1

CarburetorE - 17

Page 35: Pc-new Tiger Revo

3

3325 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 33120-KCJ-661 HEADLIGHT UNIT 1 2 33130-KCJ-661 SOCKET COMP., HEADLIGHT 1 3 34901-KC5-003 BULB, HEADLIGHT (12V 35/36.5W) 1 4 34908-GAC-003 BULB, WEDGE BASE (12V 3.4W) 1 5 61300-KCJ-660 CASE, HEADLIGHT 1

6 61302-KCK-900 COLLAR, HEADLIGHT CASE 2 7 61303-KCJ-660 NUT, R. HEADLIGHT CASE 1 8 61303-198-D00 NUT, R. HEADLIGHT CASE 1 9 61304-KCJ-660 COLLAR, HEADLIGHT SETTING 2 10 61311-KCJ-660 STAY, HEADLIGHT 1

11 61312-KBP-900 BOOT, HEADLIGHT BRACKET 2 12 61312-358-300 GROMMET, HEADLIGHT CASE 2 13 61313-KCJ-660ZA BRACKET, R. HEADLIGHT CASE *NH1* ............. BLACK 1 CW 61313-KCJ-660ZB *NH255M*....... SHIMMER SILVER METALLIC 1 SW 14 61314-KCJ-660ZA BRACKET, L. HEADLIGHT CASE *NH1*.............. BLACK 1 CW 61314-KCJ-660ZB *NH255M*........ SHIMMER SILVER METALLIC 1 SW 15 61315-KCJ-660 STAY, VISOR 1

Headlight(Tiger Revo)

F - 1

1 HEADLIGHT UNIT .............................. 0.1 2 SOCKET, HEADLIGHT ....................... 0.2 3 BULB, HEADLIGHT ............................ 0.1 4 BULB, POSITION LIGHT .................... 0.1 5 CASE, HEADLIGHT ............................ 0.3

10 STAY, HEADLIGHT ............................. 0.8 13 PLATE, HEADLIGHT :RIGHT ............. 0.2 14 PLATE, HEADLIGHT :LEFT ............... 0.2 PLATE, HEADLIGHT :BOTH .............. 0.3

15 STAY, METER VISOR ......................... 0.4 17 VISOR, METER .................................. 0.2

Page 36: Pc-new Tiger Revo

3

3425 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

16 61316-KCJ-660 GUARD, NUMBER PLATE 1 17 61320-KCJ-660 STAY, RUBBER 1 18 61330-KCJ-660 RUBBER, VISOR 1 19 64100-KCJ-660ZA VISOR SET, FR. *TYPE1* 1 20 64386-MS2-000 RUBBER, PIVOT UNDER COVER 4

21 90103-MB0-000 BOLT, SPECIAL FLANGE, 8X28 2 22 90142-KCJ-660 SCREW, VISOR SETTING 4 23 90504-KCJ-660 WASHER, THRUST, 5MM 4 24 93892-05016-07 SCREW-WASHER, 5X16 2 25 94021-05070-0S NUT, CAP, 5MM 4

26 94103-05700 WASHER, PLAIN, 5MM 2 27 96001-06020-00 BOLT, FLANGE, 6X20 4

Headlight(Tiger Revo)

F - 1

Page 37: Pc-new Tiger Revo

3

3525 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 33110-KCJ-651 HEADLIGHT UNIT 1 2 33130-KCJ-651 SOCKET COMP., HEADLIGHT 1 3 34901-KC5-003 BULB, HEADLIGHT (12V 35/36.5W) 2 4 34908-GA7-701 BULB, WEDGE BASE (T10) 1 5 37224-KVL-N01 CAP, WEDGE BASE BULB 1

6 53209-GAH-000 CLIP, HEADLIGHT 2 7 90101-GJ6-000 BOLT, ADJUSTING 1 8 33010-KCJ-651 HEADLIGHT, ASSY 1

Headlight(New Tiger Revo)

F - 1- 1

1 HEADLIGHT UNIT................................. 0.3 2 SOCKET, HEADLIGHT.......................... 0.2 3 BULB, HEADLIGHT............................... 0.2

Page 38: Pc-new Tiger Revo

3

3625 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Meter (Tiger Revo)

F - 2

1 34908-KM1-671 BULB, WEDGE BASE (T6.5) (12V 3W) 2 2 34908-MB9-871 BULB, WEDGE BASE (12V 1.7W) 5 3 37100-KCJ-661 METER ASSY., COMBINATION 1 4 37110-KCJ-661 COVER 1 5 37120-KCJ-661 BRACKET 1

6 37130-KCJ-661 CASE ASSY., UNDER 1 7 37200-KCJ-661 SPEEDOMETER ASSY. 1 8 37213-KY6-008 KNOB 1 9 37215-MB6-831 CLAMP 1 10 37215-ML0-008 RUBBER, METER SETTING 3

11 37223-KCJ-661 SOCKET COMP. 1 12 37250-KCJ-661 METER ASSY., TACHOMETER & FUEL 1 13 37304-198-901 RUBBER, CUSHION 5 14 37305-KE5-008 SCREW-WASHER, 3X22 3 15 37610-KCJ-661 CASE ASSY., UPPER 1

16 44830-KCJ-660 CABLE ASSY., SPEEDOMETER 1 17 44831-KCJ-880 CABLE, INNER 1 18 86150-KPG-901 EMBLEM, PRODUCT 1 19 90010-KCJ-690 BOLT, SOCKET, 8MM 2 20 90032-KW3-008 SCREW, TAPPING, 4X14 1

1 BULB, METER .................................... 0.4. 3 METER ASSY., COMBINATION ......... 0.4 4 COVER, METER ................................ 0.3 5 BRACKET, METER ............................. 0.5

6 CASE, METER :LOWER .................... 0.6 7 SPEEDOMETER ASSEMBLY ............ 0.6

11 SOCKET ASSY., METER BULB ......... 0.6 12 TACHOMETER ASSEMBLY ............... 0.6 15 CASE, METER :UPPER ..................... 0.5

16 CABLE, SPEEDOMETER .................. 0.2 17 CABLE, SPEEDOMETER INNER ...... 0.1

Page 39: Pc-new Tiger Revo

3

3725 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Meter (Tiger Revo)

F - 2

21 90035-166-008 SCREW-WASHER, SPECIAL, 4X10 2 22 90101-KY6-008 SCREW, TAPPING, 3X14 7 23 90133-SL9-003 SCREW-WASHER, 3X18 3 24 90158-KM7-911 SCREW, PAN, 2X6 1 25 90525-030-000 WASHER B, HANDLE HOLDER SETTING 3

26 91352-671-003 O-RING, 8.5X1.5 1 91352-671-004 O-RING, 8.5X1.5 1 27 93903-22380 SCREW, TAPPING, 3X12 4 28 94001-06000-0S NUT, HEX., 6MM 3

Page 40: Pc-new Tiger Revo

3

3825 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Meter (New Tiger Revo)

F - 2 - 1

1 34908-MB9-871 BULB, WEDGE BASE (T10) 7 2 37100-KCJ-651 METER ASSY., COMBINATION 1 3 37110-KCJ-651 COVER 1 4 37120-KCJ-651 BRACKET ASSY. 1 5 37130-KCJ-651 CASE ASSY., UNDER 1

6 37200-KCJ-651 SPEEDOMETER ASSY. 1 7 37213-KY6-008 KNOB 1 8 37215-MB6-831 CLAMP 1 9 37215-ML0-008 RUBBER, METER SETTING 3 10 37223-KCJ-651 SOCKET COMP. 1

11 37250-KCJ-651 METER ASSY., TACHOMETER & FUEL 1 12 37305-KE5-008 SCREW-WASHER, 3X22 3 13 37610-KCJ-651 CASE ASSY., UPPER 1 14 44830-KCJ-650 CABLE ASSY., SPEEDOMETER 1 15 86150-KPG-901 EMBLEM, PRODUCT 1

16 90010-KCJ-690 BOLT, SOCKET, 8MM 2 17 90035-166-008 SCREW-WASHER, SPECIAL, 4X10 2 18 90101-KY6-008 SCREW, TAPPING, 3X14 7

1 BULB, METER...................................... 0.4 2 METER ASSY., COMBINATION........... 0.5 3 COVER, METER ................................. 0.3 5 CASE, METER :LOWER...................... 0.6

6 SPEEDOMETER ASSEMBLY............... 0.6 10 SOCKET ASSY., METER BULB........... 0.5

11 TACHOMETER ASSEMBLY................. 0.6 13 CASE, METER :UPPER....................... 0.5 14 CABLE, SPEEDOMETER.................... 0.2

Page 41: Pc-new Tiger Revo

3

3925 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Meter (New Tiger Revo)

F - 2 - 1

19 90109-MZ5-008 SCREW, TAPPING, 4X14 1 20 90133-SL9-003 SCREW-WASHER, 3X18 3

21 90158-KM7-911 SCREW, PAN, 2X6 1 22 90525-030-000 WASHER B, HANDLE HOLDER 3 23 91256-KK3-840 O-RING, 10X1.5 1 24 93903-22380 SCREW, TAPPING, 3X12 4 25 94001-06000-0S NUT, HEX., 6MM 3

Page 42: Pc-new Tiger Revo

3

4025 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Handle Lever /Cable / Mirror

F - 3

1 17910-KCJ-660 CABLE COMP. A, THROTTLE 1 17910-KCJ-650 CABLE COMP. A, THROTTLE (1) 2 17920-KCJ-660 CABLE COMP. B, THROTTLE 1 17920-KCJ-650 CABLE COMP. B, THROTTLE (1) 3 17950-KCJ-660 CABLE COMP., CHOKE 1 17950-KCJ-650 CABLE COMP., CHOKE (1) 4 17962-KCJ-690 LEVER, CHOKE 1 5 22870-KCJ-660 CABLE COMP., CLUTCH 1 22870-KCJ-650 CABLE COMP., CLUTCH (1)

6 32161-404-000 BAND B1, WIRE 2 7 35150-KCJ-661 SWITCH ASSY., LIGHTING KILL 1 35150-KCJ-651 SWITCH ASSY., LIGHTING KILL 1 8 35200-KCJ-661 SWITCH ASSY., WINKER 1 9 35330-413-003 SWITCH COMP., FR. LEVER 1 10 45517-166-006 HOLDER, MASTER CYLINDER 1

11 53140-KCJ-660 GRIP COMP., R. 1 12 53165-MR4-900 GRIP, R. HANDLE 1 13 53166-MR4-900 GRIP, L. HANDLE 1 14 53172-KT7-751 BRACKET, HANDLE LEVER 1 15 53178-KEH-600 LEVER COMP., L. HANDLE 1

1 CABLE, THROTTLE ........................... 0.6. 3 CABLE, CHOKE ................................. 0.3 5 CABLE, CLUTCH ............................... 0.2

7 SWITCH, STARTER KILL ................... 0.6 8 SWITCH, WINKER ............................. 0.6 9 SWITCH, CLUTCH ............................. 0.2

11 GRIP, THROTTLE ............................... 0.2 12 GRIP, HANDLE :RIGHT ...................... 0.2 13 GRIP, HANDLE :LEFT ........................ 0.1 14 BRACKET, HANDLE LEVER :LEFT ... 0.2 15 LEVER, HANDLE :LEFT ..................... 0.1

16 LEVER, HANDLE :BOTH ................... 0.2

Page 43: Pc-new Tiger Revo

3

4125 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Handle Lever /Cable / Mirror

F - 3

16 53180-425-010 BOOT, HANDLE LEVER 1 17 53192-349-690 BOLT, CLUTCH WIRE ADJUSTING 1 18 88113-KCJ-660 CAP, LOCK NUT 2 19 88110-KCJ-660 MIRROR ASSY, R BACK 1 20 88220-KCJ-660 MIRROR ASSY, L BACK 1

21 90113-438-000 BOLT, L. STEERING HANDLE LEVER PIVOT 1 22 90321-MR8-000 NUT, FIXING 1 23 93892-05020-07 SCREW-WASHER, 5X20 1 24 93892-05025-07 SCREW-WASHER, 5X25 1 25 93892-05035-07 SCREW-WASHER, 5X35 1

26 93892-05045-07 SCREW-WASHER, 5X45 1 27 94002-10000-0S NUT, HEX., 10MM 2 28 94050-06000 NUT, FLANGE, 6MM 1 29 96001-06022-07 BOLT, FLANGE, 6X22 2

Page 44: Pc-new Tiger Revo

3

4225 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Fr. Brake MasterCylinder

F - 4

1 35340-MA5-671 SWITCH ASSY., FR. STOP 1 2 45126-KCJ-661 HOSE COMP., FR. BRAKE 1 3 45504-410-003 BOOT COMP. 1 4 45506-KA3-731 SPRING 1 5 45510-KEH-601 CYLINDER SUB ASSY., FR. BRAKE MASTER 1

6 45512-MA6-006 PROTECTOR 1 7 45513-HA2-006 CAP, MASTER CYLINDER 1 8 45517-166-006 HOLDER, MASTER CYLINDER 1 9 45520-MG7-006 DIAPHRAGM 1 10 45521-HA2-006 PLATE, DIAPHRAGM 1

11 45530-MN9-305 CYLINDER SET, MASTER 1 12 53175-KEH-600 LEVER, R. STEERING HANDLE 1 13 90114-166-006 BOLT, HANDLE LEVER PIVOT 1 14 90145-MS9-612 BOLT, OIL, 10X22 2 15 90545-300-000 WASHER, OIL BOLT 4

16 90651-MA5-671 CIRCLIP 1 17 93600-04012-1G SCREW, FLAT, 4X12 2 18 93893-04012-17 SCREW-WASHER, 4X12 1 19 94050-06000 NUT, FLANGE, 6MM 1 20 96001-06022-07 BOLT, FLANGE, 6X22 2

1 SWITCH, FRONT STOP ..................... 0.1 2 HOSE, FRONT BRAKE ...................... 0.4. 5 CYLINDER, FRONT BRAKE MASTER ............................................. 0.4

9 DIAPHRAGM, FRONT BRAKE

11 MASTER CYLINDER .......................... 0.1 PISTON SET, FRONT BRAKE MASTER ............................................. 0.4 12 LEVER, HANDLE :RIGHT .................. 0.1 13 LEVER, HANDLE :BOTH ................... 0.2

Page 45: Pc-new Tiger Revo

3

4325 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 35010-KCJ-660 KEY SET 1 2 35011-KEH-600 SHUTTER SET, KEY (60KEYTOP1REPORDER) 1 3 35100-KCJ-661 SWITCH ASSY., COMBINATION & LOCK 1 4 35102-KCJ-661 BASE COMP., CONTACT 1 5 35106-KTC-900 COVER, COMBINATION SWITCH 1

6 35121-KEH-600 KEY, BLANK (60KEYTOP2REPORDER) 1 7 53100-KCJ-660 PIPE, STEERING HANDLE 1 8 53104-KCJ-770 WEIGHT A, STEERING HANDLE 2 9 53104-KR3-000 WEIGHT B, HANDLE 2 10 53107-MB6-630 RUBBER B, HANDLE WEIGHT 4

11 53108-MB6-630 RING, HANDLE WEIGHT SNAP 2 12 53230-KEH-600 BRIDGE, FORK TOP 1 13 90104-KEH-600 BOLT, FLANGE, 8X22 2 14 90105-KEB-620 BOLT, ONE WAY, 6X12 2 15 90117-KW1-900 BOLT, FLANGE, 6X28 4

16 90191-MJ0-940 SCREW, OVAL, 6X40 2 17 90304-159-000 NUT, STEERING STEM 1 18 90503-051-870 WASHER, STEERING STEM 1 19 91059-KY2-711 SCREW, TAPPING, 3X16 3 20 95014-21201 HOLDER A2, HANDLE PIPE UPPER 2

21 95701-08035-07 BOLT, FLANGE, 8X35 2

Handle Pipe /Top Bridge(Tiger Revo)

F - 5

1 KEY SET ............................................. 0.9 2 KEY, SHUTTER .................................. 0.5. 3 SWITCH, COMBINATION & LOCK .... 0.5 4 BASE, CONTACT ............................... 0.4

7 PIPE, STEERING HANDLE ................ 0.5 9 WEIGHT B, HANDLE :LEFT ............... 0.2 WEIGHT B, HANDLE :RIGHT ............ 0.2 WEIGHT B, HANDLE :BOTH .............. 0.4

12 BRIDGE, FORK TOP .......................... 0.6

Page 46: Pc-new Tiger Revo

3

4425 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 35010-KCJ-650 KEY SET 1 2 35011-KEH-600 SHUTTER SET, KEY (6KEYTOP1REPORDER) 1 3 35100-KCJ-651 SWITCH ASSY., COMBINATION & 1 4 35101-KCJ-651 BASE COMP., CONTACT 1 5 35106-KTC-900 COVER, COMBINATION SWITCH 1

6 35121-KEH-600 KEY, BLANK (60KEYTOP2REPORDER) 1 7 53100-KCJ-660 PIPE, STEERING HANDLE 1 8 53104-KCJ-770 WEIGHT A, STEERING HANDLE 2 9 53104-KR3-000 WEIGHT B, HANDLE 2 10 53107-MB6-630 RUBBER B, HANDLE WEIGHT 4

11 53108-MB6-630 RING, HANDLE WEIGHT SNAP 2 12 53230-KEH-600 BRIDGE, FORK TOP 1 13 90104-KEH-600 BOLT, FLANGE, 8X22 2 14 90105-KEB-620 BOLT, ONE WAY, 6X12 2 15 90117-KW1-900 BOLT, FLANGE, 6X28 4

16 90191-MJ0-940 SCREW, OVAL, 6X40 2 17 90304-159-000 NUT, STEERING STEM 1 18 90503-051-870 WASHER, STEERING STEM 1 19 91059-KY2-711 SCREW, TAPPING, 3X16 3 20 95014-21201 HOLDER A2, HANDLE PIPE UPPER 2

21 95701-08035-07 BOLT, FLANGE, 8X35 2

Handle Pipe /Top Bridge(New Tiger Revo)

F - 5 - 1

1 KEY SET.............................................. 0.9 2 KEY, SHUTTER................................... 0.5 3 SWITCH, COMBINATION & LOCK..... 0.5 4 BASE, CONTACT................................ 0.4

7 PIPE, STEERING HANDLE................ 0.5 9 WEIGHT B, HANDLE :LEFT............... 0.2 WEIGHT B, HANDLE :RIGHT............. 0.2 WEIGHT B, HANDLE :BOTH.............. 0.4

12 BRIDGE, FORK TOP........................... 0.6

Page 47: Pc-new Tiger Revo

3

4525 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Steering StemF - 6

1 06531-KAN-630 BALL ASSY., STEEL, #6X21 2 2 45155-KCJ-660 CLAMPER A, FR. BRAKE 1 3 50301-041-010 RACE, STEERING TOP BALL 2 4 53211-028-010 RACE, STEERING TOP CONE 1 5 53212-030-010 RACE, STEERING BOTTOM CONE 1

6 53214-001-010 DUST SEAL, STEERING HEAD 1 7 53219-KCJ-660 STEM SUB ASSY., STEERING 1 8 53220-074-000 THREAD COMP., STEERING HEAD TOP 1 9 90102-KGH-900 BOLT, FLANGE, 6X10 1 10 95801-08040-07 BOLT, FLANGE, 8X40 2

3 RACE, STEERING BALL :UPPER ...... 1.0 RACE, STEERING BALL :LOWER ..... 1.0 RACE, STEERING BALL :BOTH ........ 1.0 4 RACE, STEERING TOP CONE .......... 0.5 5 RACE, STEERING BOTTOM CONE .. 1.2

7 STEM OR SHAFT ASSY., STEERING 1.0 8 THREAD, STEERING HEAD TOP ...... 0.5

Page 48: Pc-new Tiger Revo

3

4625 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 45156-KCJ-660 CLAMPER B, FR. BRAKE 1 2 45451-473-000 GUIDE, FR. FENDER CABLE 1 3 61100-KCJ-660FMB FENDER, FR. *2TN266* ......... BLACK 1 61100-KCJ-660FMT *2TN662* ......... PEARL TWISTER BLUE (1) 61100-KCJ-660AZC *2TN535* ......... CANDY GLORY RED-U (1) CW 61100-KCJ-660DZD *2TN680* ......... STARLIGHT SILVER METALLIC (1) CW 61100-KCJ-660AGM *2TN747* ......... ANCHOR GRAY METALLIC (1) 61100-KCJ-660DRM *2TN748* ......... DOMINATE RED METALLIC (1)

4 61101-KCJ-690 COLLAR, FR. FENDER SETTING 4 5 61102-KCJ-660 STAY, FR. FENDER 1

6 90105-MCE-750 BOLT, FLANGE, 6X14 1 7 96001-06025-00 BOLT, FLANGE, 6X25 4

Front FenderF - 7

3 FENDER, FRONT .............................. 0.2 5 STAY, FRONT FENDER ..................... 0.2

Page 49: Pc-new Tiger Revo

3

4725 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Front ForkF - 8

1 51400-KCJ-661 FORK ASSY., R. FR. SILVER 1 SW 51400-KCJ-671 FORK ASSY., R. FR. BLACK 1 CW 2 51401-KCJ-691 SPRING, FR. FORK 2 3 51410-KCJ-661 PIPE COMP., FR. FORK 2 4 51412-KK4-003 RING, BACK UP 2 5 51412-369-000 SPRING, FR. CUSHION REBOUND 2

6 51420-KCJ-661 CASE COMP., R. FR. BOTTOM SILVER 1 SW 51420-KCJ-671 CASE COMP., R. FR. BOTTOM BLACK 1 CW 7 51432-447-731 PIECE, OIL LOCK 2 8 51437-KW6-901 RING, PISTON 2 9 51440-KCJ-691 PIPE, SEAT 2 10 51490-GAA-305 SEAL SET, FR. FORK 2

11 51500-KCJ-661 FORK ASSY., L. FR. SILVER 1 SW 51500-KCJ-671 FORK ASSY., L. FR. BLACK 1 CW 12 51520-KCJ-661 CASE COMP., L. FR. BOTTOM SILVER 1 SW 51520-KCJ-671 CASE COMP., L. FR. BOTTOM BLACK 1 CW 13 90116-383-721 BOLT, SOCKET, 8X27 2 14 90544-283-000 WASHER, SPECIAL, 8MM 2 15 90601-354-000 RING, OIL SEAL STOP 2

16 91254-GAA-003 DUST SEAL 2 17 94605-27101 BOLT D1, FORK 2 18 94608-50000 O-RING, 23X2.8 2

1 FORK ASSY., FRONT :RIGHT ............. 0.5 2 SPRING, FRONT FORK :LEFT ........... 0.2 SPRING, FRONT FORK :RIGHT ......... 0.2 SPRING, FRONT FORK :BOTH .......... 0.4 3 PIPE, FRONT FORK :LEFT ................. 0.8 PIPE, FRONT FORK :RIGHT .............. 0.8 PIPE, FRONT FORK :BOTH ............... 1.3

6 CASE, BOTTOM :RIGHT ..................... 0.9 10 SEAL SET, FRONT FORK :LEFT ........ 0.8 SEAL SET, FRONT FORK :RIGHT ...... 0.8 SEAL SET, FRONT FORK :BOTH ....... 1.3

11 FORK ASSY., FRONT :LEFT ............... 0.5 FORK ASSY., FRONT :BOTH .............. 0.7 12 CASE, BOTTOM :LEFT ....................... 0.9 CASE, BOTTOM :BOTH ...................... 1.5

Page 50: Pc-new Tiger Revo

3

4825 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 06451-GE2-405 SEAL SET, PISTON 2 2 06455-KPP-901 PAD SET, FR. 1 3 43352-568-003 SCREW, BLEEDER 1 4 43353-461-771 CAP, BLEEDER 1 5 45107-GE2-006 PISTON 2

6 45108-KPH-951 SPRING, PAD 1 7 45111-MAJ-G41 RING, STOPPER 1 8 45131-GZ0-006 BOLT, PIN 1 9 45132-166-016 BOOT, PIN BUSH 1 10 45133-MA3-006 BOOT B 1

11 45215-KPH-951 PIN, HANGER 1 12 45216-166-006 WASHER, WAVE 1 13 45250-KEH-601 CALIPER SUB ASSY., R. FR. 1 14 45290-KPP-901 BRACKET SUB ASSY., R. FR. 1 15 90131-KPH-880 BOLT, TORX, 8X25 2

Front Brake CaliperF - 9

2 SHOE(PAD) SET, BRAKE :FRONT .... 0.1 5 PISTON, FRONT BRAKE CALIPER ... 0.5 13 CALIPER, FRONT BRAKE ................. 0.4 14 BRACKET, FRONT CALIPER ............. 0.2

Page 51: Pc-new Tiger Revo

3

4925 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Front Wheel (Spoke)

F - 10

1 42704-MEG-670 WEIGHT, BALANCE (15G) N SW 42705-MEG-670 WEIGHT, BALANCE (20G) N SW 2 42712-KC6-005 TUBE, TIRE (3.00-18) 1 SW 3 44301-KW1-900 AXLE, FR. WHEEL 1 SW 4 44311-046-000 COLLAR, FR. WHEEL SIDE 1 SW 5 44620-400-000 COLLAR, FR. AXLE DISTANCE 1 SW

6 44635-KCJ-660 HUB SUB ASSY., FR. 1 SW 7 44650-KCJ-660 WHEEL SUB ASSY., FR. 1 SW 8 44680-410-000 RETAINER, GEAR BOX 1 SW 9 44701-KCJ-690 RIM, FR. WHEEL 1 SW 10 44711-KEH-931 TIRE, FR. (2.75-18 4PR/42P) 1 SW

11 44713-150-005 FLAP, TIRE (1.40-18) 1 SW 12 44800-KEH-881 BOX ASSY., SPEEDOMETER GEAR 1 SW 13 44806-KEH-881 GEAR, SPEEDOMETER 1 SW 14 44809-KFM-900 WASHER, SPEEDOMETER GEAR 1 SW 15 45122-KCJ-660 HUB, FR. BRAKE 1 SW

16 45251-KCJ-662 DISK, FR. BRAKE 1 SW 17 90105-KCJ-660 BOLT, BRAKE DISK, 8X22 6 SW 18 90105-KGH-900 BOLT, BRAKE DISK, 8X24 6 SW

1 WEIGHT, BALANCE :FRONT ........... 0.5 2 TUBE, FRONT TIRE(ONE) ............... 0.9 3 AXLE, FRONT WHEEL ..................... 0.2 6 HUB, FRONT WHEEL ....................... 2.3 7 FRONT WHEEL ................................ 1.0

9 RIM, WHEEL :FRONT ....................... 2.2 10 FRONT TIRE(ONE) ........................... 0.9 13 GEARBOX ASSY., SPEEDOMETER 0.2 16 DISC, FRONT BRAKE ...................... 0.3 22 BEARING, FRONT WHEEL(ONE) .... 0.4

Page 52: Pc-new Tiger Revo

3

5025 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Front Wheel (Spoke)

F - 10

19 90306-KGH-901 NUT, U, 12MM 1 SW 20 91252-KGH-901 DUST SEAL, 23X37X7 1 SW 91252-KGH-902 DUST SEAL, 23X37X7 1 SW

21 91258-KGH-902 DUST SEAL, 40X50X5 1 SW 91258-410-013 DUST SEAL, 40X50X5 1 SW 22 96140-63010-10 BEARING, RADIAL BALL, 6301U 2 SW 23 97226-52230-P0 SPOKE SET (B9X195) (INSIDE) 18 SW 24 97550-52229-P0 SPOKE SET (B9X194.5) (OUTSIDE) 18 SW

Page 53: Pc-new Tiger Revo

3

5125 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 42704-MER-D60 WEIGHT, BALANCE (10G) N CW 42705-MER-D60 WEIGHT, BALANCE (20G) N CW 42706-MER-D60 WEIGHT, BALANCE (30G) N CW 2 42712-KC6-005 TUBE, TIRE (3.00-18) 1 CW 3 44301-KW1-900 AXLE, FR. WHEEL 1 CW 4 44311-046-000 COLLAR, FR. WHEEL SIDE 1 CW 5 44620-400-000 COLLAR, FR. AXLE DISTANCE 1 CW

6 44601-KCJ-671 CASTING, FR WHL 1 CW 7 44680-410-000 RETAINER, GEAR BOX 1 CW 8 44711-KEH-931 TIRE, FR. (2.75-18 4PR/42P) 1 CW 9 44800-KEH-881 BOX ASSY., SPEEDOMETER GEAR 1 CW 10 44806-KEH-881 GEAR, SPEEDOMETER 1 CW

11 44809-KFM-900 WASHER, SPEEDOMETER GEAR 1 CW 12 45122-KCJ-660 HUB, FR. BRAKE 1 CW 13 45251-KCJ-662 DISK, FR. BRAKE 1 CW 14 90105-KCJ-660 BOLT, BRAKE DISK, 8X22 6 CW 15 90105-KGH-900 BOLT, BRAKE DISK, 8X24 6 CW

16 90306-KGH-901 NUT, U, 12MM 1 CW 17 91252-KGH-901 DUST SEAL, 23X37X7 1 CW 91252-KGH-902 DUST SEAL, 23X37X7 1 CW

Front Wheel (Cast)

F - 10 - 1

1 WEIGHT, BALANCE :FRONT ............. 0.5 2 TUBE, FRONT TIRE(ONE) ................. 0.9 3 AXLE, FRONT WHEEL ....................... 0.2

6 FRONT WHEEL .................................. 1.0 8 FRONT TIRE(ONE) ............................. 0.9 10 GEARBOX ASSY., SPEEDOMETER .. 0.2

13 DISC, FRONT BRAKE ........................ 0.3

19 BEARING, FRONT WHEEL(ONE) ...... 0.4

Page 54: Pc-new Tiger Revo

3

5225 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

18 91258-KGH-902 DUST SEAL, 40X50X5 1 CW 91258-410-013 DUST SEAL, 40X50X5 1 CW 19 96150-63010-10 BEARING, RADIAL BALL, 6301UU 2 CW

Front Wheel (Cast)

F - 10 - 1

Page 55: Pc-new Tiger Revo

3

5325 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Rear Brake PanelF - 11

1 43125-KGA-902 SHOE SET, BRAKE 1 SW 2 43100-KCJ-880ZA PANEL COMP., RR. BRAKE *NH255M* ..... SHIMMER SILVER METALLIC 1 SW 3 43141-KB4-000 CAM, FR. BRAKE 1 SW 4 43145-KEH-880 INDICATOR, RR. BRAKE 1 SW 5 43151-329-000 SPRING, BRAKE SHOE 2 SW

6 43410-KCJ-880 ARM, RR. BRAKE 1 SW 7 45134-250-000 DUST SEAL, BRAKE CAM 1 SW 8 90301-KGH-901 NUT, U, 6MM 1 SW 9 90306-KCJ-951 NUT, U, 16MM 1 SW 10 90559-KCJ-660 WASHER, RR. AXLE 1 SW

11 95701-06038-00 BOLT, FLANGE, 6X38 1 SW

1 SHOE(PAD) SET, BRAKE :REAR ........... 0.4 2 PANEL, REAR BRAKE ............................ 0.5

6 ARM, BRAKE :REAR ............................... 0.1

Page 56: Pc-new Tiger Revo

3

5425 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 43156-KCJ-670 CLAMPER, RR. BRAKE HOSE 2 CW 2 43310-KCJ-671 HOSE COMP., RR. BRAKE 1 CW 3 43503-MR8-006 CONNECTOR, MASTER CYLINDER 1 CW 4 43504-MB2-006 BOOT COMP. 1 CW 5 43500-KCJ-671 M/C ASSY., RR BRAKE 1 CW

6 43511-KW7-881 CUP COMP., OIL 1 CW 7 43512-KCJ-671 HOSE COMP., RR. MASTER CYLINDER 1 CW 8 43513-KBP-881 CAP, MASTER CYLINDER 1 CW 9 43514-KS6-701 CLAMP, MASTER CYLINDER OIL HOSE 2 CW 10 43520-MJ6-305 PISTON SET, MASTER CYLINDER 1 CW

11 43530-KBA-921 ROD COMP., PUSH 1 CW 12 45520-GW0-911 DIAPHRAGM 1 CW 13 45521-GW0-911 PLATE, DIAPHRAGM 1 CW 14 46182-500-013 CIRCLIP 1 CW 15 46504-KV6-702 JOINT, BRAKE ROD 1 CW

16 90102-KGH-900 BOLT, FLANGE, 6X10 1 CW 17 90102-KTM-750 BOLT, FLANGE, 6X14 1 CW 18 90145-MS9-612 BOLT, OIL, 10X22 2 CW 19 90315-KBA-921 NUT, SPECIAL, 8MM 1 CW 20 90545-300-000 WASHER, OIL BOLT 4 CW

Rr. Brake MasterCylinder

F - 12

2 HOSE, REAR BRAKE ............................ 0.7 3 CYLINDER, REAR BRAKE MASTER ................................................ 0.5

6 CUP, REAR MASTER CYLINDER OIL .......................................................... 0.2 7 HOSE, REAR MASTER CYLINDER OIL CUP ........................................................ 0.3 10 PISTON SET, REAR BRAKEMASTER . 0.5

12 DIAPHRAGM, REAR BRAKE MASTER CYLINDER ............................. 0.1

Page 57: Pc-new Tiger Revo

3

5525 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

21 91212-422-006 O-RING, 14.8X2.4 1 CW 22 93600-04045-1G SCREW, FLAT, 4X45 2 CW 23 93893-04012-17 SCREW-WASHER, 4X12 1 CW 24 94201-20150 PIN, SPLIT, 2.0X15 1 CW 25 94305-20102 PIN, SPRING, 2X10 1 CW

26 95015-54000 PIN D, JOINT 1 CW 27 95701-06012-08 BOLT, FLANGE, 6X12 1 CW 28 95701-06022-08 BOLT, FLANGE, 6X22 2 CW

Rr. Brake MasterCylinder

F - 12

Page 58: Pc-new Tiger Revo

3

5625 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 06435-KPP-901 PAD SET, RR. 1 CW 2 06451-MA7-405 SEAL SET, PISTON 1 CW 3 42313-KCJ-670 COLLAR, RR. BRAKE SIDE 1 CW 4 43107-MA7-006 PISTON 1 CW 5 43112-KTM-751 RETAINER 1 CW

6 43100-KCJ-671 CALIPER ASSY., R 1 CW 7 43111-KCJ-671 BRACKET, RR 1 CW 8 43215-KGH-901 PIN, HANGER 1 CW 9 43352-568-003 SCREW, BLEEDER 1 CW 10 43353-461-771 CAP, BLEEDER 1 CW

11 45108-ML7-922 SPRING, PAD 1 CW 12 45111-MAJ-G41 RING, STOPPER 1 CW 13 45132-166-016 BOOT, PIN BUSH 1 CW 14 45133-MA3-006 BOOT B 1 CW 15 45203-MCC-006 PLUG, PIN 1 CW

16 90306-KCJ-951 NUT, U, 16MM 1 CW 17 90559-KCJ-660 WASHER, RR. AXLE 1 CW

Rear Brake CaliperF - 13

1 SHOE(PAD) SET, BRAKE :REAR ...... 0.1 4 PISTON, REAR BRAKE CALIPER .... 0.6

. 6 CALIPER, REAR BRAKE ................... 0.5

. 7 BRACKET, REAR CALIPER .............. 0.4

Page 59: Pc-new Tiger Revo

3

5725 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Rear Wheel (Spoke)

F - 14

1 41200-KCJ-690 SPROCKET COMP., FINAL DRIVEN (43T) 1 SW 2 41241-307-010 BUSH, RR. WHEEL DAMPER 4 SW 3 42301-KCJ-690 AXLE, RR. WHEEL 1 SW 4 42312-KCJ-690 COLLAR, RR. WHEEL 1 SW 5 42620-KCJ-880 COLLAR, RR. AXLE DISTANCE 1 SW

6 42601-KCJ-880 HUB COMP. RR. WHEEL. *NH255M*........ SHIMMER SILVER METALLIC 1 SW 7 42650-KCJ-880ZA WHEEL SUB ASSY., RR. *NH255M*........ SHIMMER SILVER METALLIC 1 SW 8 42701-KCJ-690 RIM, RR. WHEEL 1 SW 9 42704-MEG-670 WEIGHT, BALANCE (15G) N SW 42705-MEG-670 WEIGHT, BALANCE (20G) N SW 10 42711-KCJ-692 TIRE, RR. 1 SW

11 42712-KCJ-691 TUBE, TIRE 1 SW 12 42713-KC6-005 FLAP, TIRE (IRC) (18) 1 SW 13 90128-KBB-900 BOLT, SPROCKET FIXING 4 SW 14 90304-KGH-901 NUT, U, 10MM 4 SW 15 90559-KCJ-660 WASHER, RR. AXLE 1 SW

16 90664-216-000 CIRCLIP, 58MM 1 SW 17 90753-GB4-681 OIL SEAL, 27X40X6 1 SW

1 SPROCKET, FINAL DRIVEN .............. 0.4 3 AXLE, REAR WHEEL ......................... 0.3

6 HUB, REAR WHEEL ........................... 2.4 7 REAR WHEEL ..................................... 1.1 8 RIM, WHEEL :REAR ........................... 2.3 9 WEIGHT, BALANCE :REAR ................ 0.6 10 REAR TIRE(ONE) ............................... 1.0

11 TUBE, REAR TIRE(ONE) ................... 1.0 18 BEARING, REAR WHEEL(ONE) ........ 0.5

Page 60: Pc-new Tiger Revo

3

5825 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Rear Wheel (Spoke)

F - 14

18 91053-MAY-003 BEARING, RADIAL BALL, 6203UU 2 SW 19 97284-51162-V0 SPOKE SET (A9X161) (INSIDE) 18 SW 20 97605-51165-V0 SPOKE SET (A9X162.5) (OUTSIDE) 18 SW

Page 61: Pc-new Tiger Revo

3

5925 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 41200-KCJ-690 SPROCKET COMP., FINAL DRIVEN (43T) 1 CW 2 41202-KEJ-900 WASHER, 53MM 1 CW 3 41241-KB4-003 BUSH, RR. WHEEL DAMPER 4 CW 4 42301-KCJ-690 AXLE, RR. WHEEL 1 CW 5 42312-KCJ-690 COLLAR, RR. WHEEL 1 CW

6 42620-KCJ-670 COLLAR, RR. AXLE DISTANCE 1 CW 7 42601-KCJ-671 CASTING, RR WHL 1 CW 8 42704-MER-D60 WEIGHT, BALANCE (10G) N CW 42705-MER-D60 WEIGHT, BALANCE (20G) N CW 42706-MER-D60 WEIGHT, BALANCE (30G) N CW 9 42711-KCJ-692 TIRE, RR. 1 CW 10 42712-KCJ-691 TUBE, TIRE (3.25, 3.50 -18, 100/90-18) 1 CW

11 43251-KCJ-671 DISK, RR. BRAKE 1 CW 43251-KCJ-672 DISK, RR. BRAKE 1 CW 12 90105-KGH-900 BOLT, BRAKE DISK, 8X24 4 CW 13 90128-KBB-900 BOLT, SPROCKET FIXING 4 CW 14 90304-KGH-901 NUT, U, 10MM 4 CW 15 90559-KCJ-660 WASHER, RR. AXLE 1 CW

16 90664-KEJ-900 CIRCLIP, EXTERNAL, 53MM 1 CW 17 90753-GB4-681 OIL SEAL, 27X40X6 1 CW

Rear Wheel (Cast)

F - 14 - 1

1 SPROCKET, FINAL DRIVEN .............. 0.4 4 AXLE, REAR WHEEL ......................... 0.3

7 REAR WHEEL .................................... 1.1 8 WEIGHT, BALANCE :REAR ............... 0.6 9 REAR TIRE(ONE) ............................... 1.0 10 TUBE, REAR TIRE(ONE) ................... 1.0

11 DISC, REAR BRAKE .......................... 0.4 19 BEARING, REAR WHEEL(ONE) ........ 0.5.

Page 62: Pc-new Tiger Revo

3

6025 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

18 91253-KSP-901 DUST SEAL, 30X47X8 1 CW 19 HB-6203-RS BEARING, RADIAL BALL, 6203UU 1 CW 20 96150-63030-10 BEARING, RADIAL BALL, 6303UU 1 CW

Rear Wheel (Cast)

F - 14 - 1

Page 63: Pc-new Tiger Revo

3

6125 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Fuel Tank(Tiger Revo)

F - 15

1 16173-001-004 PACKING, FUEL STRAINER CUP 1 2 16950-KCJ-661 COCK ASSY., FUEL 1 3 16952-461-771 SCREEN SET, FUEL STRAINER 1 4 16953-GG2-731 CUP SET, FUEL STRAINER 1 5 16955-KCJ-660 LEVER, FUEL COCK 1

6 16958-MA1-731 O-RING 1 7 16959-471-831 FILTER, CUP 1 8 17510-KCJ-660FMB TANK SET, FUEL (WL) NH1.............. BLACK 1 17510-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1) 17510-KCJ-660CGR R101C-U....... CANDY GLORY RED (1) 17510-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1) 9 17611-286-000 CUSHION, FUEL TANK FR. 2 10 17613-MV4-000 CUSHION, FUEL TANK RR. 1

11 17620-KEH-601 CAP COMP., FUEL FILLER 1 12 17681-KCJ-660 TUBE, FUEL (7.5X190) 1 13 37800-KCJ-660 FUEL UNIT ASSY 1 14 50260-KCJ-660FMB SHROUD, R 1 NH1.............. BLACK 1 50260-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1) 50260-KCJ-660CGR R101C-U....... CANDY GLORY RED (1)

2 COCK ASSY., FUEL ............................ 0.3 3 SCREEN, FUEL STRAINER ............... 0.3 4 CUP, FUEL STRAINER ....................... 0.1

8 TANK, FUEL ........................................ 0.5

13 FUEL TANK SENDING UNIT .............. 0.4 14 SHROUD, RADIATOR :RIGHT ........... 0.2

17 SHROUD, RADIATOR :LEFT .............. 0.2 SHROUD, RADIATOR :BOTH ............. 0.3

Page 64: Pc-new Tiger Revo

3

6225 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

14 50260-KCJ-660SLS SHROUD, R NH-131M ...... STAR LIGHT SILVER (1) 15 50280-KCJ-660 SHROUD, R. INNER 1 16 50290-KCJ-660 SHROUD, L. INNER 1 17 50270-KCJ-660FMB SHROUD, L NH1.............. BLACK 1 50260-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1) 50260-KCJ-660CGR R101C-U....... CANDY GLORY RED (1) 50260-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1) 18 64355-KCJ-660ZA LOUVER, R. *NH303M* MAT AXIS GRAY METALLIC 1 19 64365-KCJ-660ZA LOUVER, L. *NH303M* MAT AXIS GRAY METALLIC 1 20 90101-KCJ-660 SCREW, SHROUD SETTING 4

21 90324-KCJ-660 COLLAR, FUEL TANK MOUNTING 1 22 90380-KCJ-660 SCREW, SPECIAL, 5X8 2 23 91305-KEH-600 O-RING, 39.5X5 1 24 93500-05030-0G SCREW, PAN, 5X30 1 25 93903-24380 SCREW, TAPPING, 4X12 12

26 94050-06080 NUT, FLANGE, 6MM 4 27 95002-02120 CLIP, TUBE (B12) 2 28 95701-08025-08 BOLT, FLANGE, 8X25 1

Fuel Tank(Tiger Revo)

F - 15

Page 65: Pc-new Tiger Revo

3

6325 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Fuel Tank(New Tiger Revo)

F - 15 - 1

1 16173-001-004 PACKING, FUEL STRAINER CUP 1 2 16950-KCJ-661 COCK ASSY., FUEL 1 3 16952-461-771 SCREEN SET, FUEL STRAINER 1 4 16953-GG2-731 CUP SET, FUEL STRAINER 1 5 16955-KCJ-660 LEVER, FUEL COCK 1

6 16958-MA1-731 O-RING 1 7 16959-471-831 FILTER, CUP 1 8 17520-KCJ-650DRM TANK SET, FUEL (WL) ..... DOMINATED RED METALLIC 1 17520-KCJ-650PTB ..... PEARL TWISTER BLUE (1) 17520-KCJ-650FMB ..... BLACK (1) 17520-KCJ-650AGM ..... ANCHOR GREY METALLIC (1) 9 17611-286-000 CUSHION, FUEL TANK FR. 2 10 17613-MV4-000 CUSHION, FUEL TANK RR. 1

11 17620-KEH-601 CAP COMP., FUEL FILLER 1 12 17681-KCJ-660 TUBE, FUEL, 7.5X190 1 13 37080-KCJ-660 FUEL UNIT SET 1 14 50260-KCJ-650DSM SHROUD SET, R. (WL) *NHA30M* ........ DIGITAL SILVER METALLIC 1 15 50275-KCJ-650DSM PANEL, R. SHROUD

2 COCK ASSY., FUEL ............................ 0.3 3 SCREEN, FUEL STRAINER ............... 0.3 4 CUP, FUEL STRAINER ....................... 0.1

8 TANK, FUEL ........................................ 0.5 FUEL TANK SENDING UNIT .............. 0.4

14 SHROUD, RADIATOR :RIGHT ........... 0.2

17 SHROUD, RADIATOR :LEFT .............. 0.2 SHROUD, RADIATOR :BOTH ............. 0.3

Page 66: Pc-new Tiger Revo

3

6425 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Fuel Tank(New Tiger Revo)

F - 15 - 1

*NHA30M* ........ DIGITAL SILVER METALLIC 1

16 50280-KCJ-650 SHROUD, R. INNER 1 17 50285-KCJ-650DSM PANEL, L. SHROUD *NHA30M* ......... DIGITAL SILVER METALLIC 1 18 50290-KCJ-650 SHROUD, L. INNER 1 19 50300-KCJ-650DSM SHROUD SET, L. (WL) *NHA30M* ......... DIGITAL SILVER METALLIC 1 20 64421-KWC-900 MAT, RR. COMBINATION LIGHT 2

21 90101-KCJ-660 SCREW, SHROUD SETTING 4 22 90302-GW3-980 NUT, SPRING, 4MM 2 23 90324-KCJ-660 COLLAR, FUEL TANK MOUNTING 1 24 90380-KCJ-660 SCREW, SPECIAL, 5X8 2 25 91305-KEH-600 O-RING, 39.5X5 1

26 93500-05030-0G SCREW, PAN, 5X30 1 27 93903-24380 SCREW, TAPPING, 4X12 10 28 94050-06080 NUT, FLANGE, 6MM 4 29 95002-02120 CLIP, TUBE (B12) 2 30 95701-08025-08 BOLT, FLANGE, 8X25 1

Page 67: Pc-new Tiger Revo

3

6525 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Seat / Body Cover(Tiger Revo)

F - 16

1 33603-053-650 COLLAR 1 2 50328-KCJ-690 RUBBER, SEAT MOUNTING 2 3 77110-KCJ-660 LOCK ASSY., SEAT 1 4 77151-MB1-870 SPRING, SEAT LOCK 1 5 77156-KCJ-690 CABLE, SEAT LOCK 1

6 77160-KCJ-690 BRACKET COMP., SEAT LOCK 1 7 77161-KCJ-950 COVER, SEAT LOCK 1 8 77200-KCJ-660 SEAT COMP., DOUBLE 1 9 77204-292-000 RUBBER, SEAT SETTING 2 10 77205-292-010 RUBBER B, SEAT SETTING 2

11 77206-426-000 RUBBER, SEAT SETTING 4 12 77209-KAG-900 RUBBER, SEAT STAY MOUNTING 4 13 77210-KCJ-660FMB COWL, R. RR. SIDE (WL) NH1.............. BLACK 1 77210-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1) 77210-KCJ-660CGR R101C-U....... CANDY GLORY RED (1) 77210-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)

KCJ8F16

3 LOCK, SEAT ....................................... 0.5 5 CABLE, SEAT LOCK .......................... 0.3 HOOK, SEAT CATCH ......................... 0.3 8 SEAT :DOUBLE .................................. 0.1 13 COWL, SEAT :RIGHT ......................... 0.4 COWL, SEAT :BOTH .......................... 0.4 14 COWL, SEAT :LEFT ........................... 0.4 COWL, SEAT :BOTH .......................... 0.4 15 COWL, SEAT :CENTER ..................... 0.4 BRACKET, TAILLIGHT ....................... 0.4

Page 68: Pc-new Tiger Revo

3

6625 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

14 77220-KCJ-660FMB COWL, L. RR. SIDE NH1.............. BLACK 1 77220-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1) 77220-KCJ-660CGR R101C-U....... CANDY GLORY RED (1) 77220-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)

15 77230-KCJ-660FMB COWL, RR. CENTER 1 NH1.............. BLACK 1 77230-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1) 77230-KCJ-660CGR R101C-U....... CANDY GLORY RED (1) 77230-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)

16 77245-KCJ-660 STAY, TAILLIGHT 1 17 83551-300-000 GROMMET, AIR CLEANER CASE 2 18 90107-KBW-900 BOLT, BREAK OFF 2 19 90109-MT3-000 SCREW, TRUSS, 5X20 2 20 90563-355-000 WASHER, WHEEL, 6MM 1

21 90677-KAN-T00 NUT, CLIP, 5MM 1 22 91509-GE2-760 SCREW, PAN, 5X11.5 4 23 93903-25210 SCREW, TAPPING, 5X12 4 24 95701-06012-08 BOLT, FLANGE, 6X12 2 25 95701-06020-08 BOLT, FLANGE, 6X20 1

Seat / Body Cover(Tiger Revo)

F - 16

Page 69: Pc-new Tiger Revo

3

6725 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

26 77212-KCJ-660 COLLAR, RR. COWL SETTING 2 27 77213-KCJ-660 RUBBER, COWL SETTING 2 28 77214-KCJ-660 RUBBER, RR. COWL 2 29 93500-05016-0G SCREW, PAN, 5X16 2 30 94101-05700 WASHER, PLAIN, 5MM 2

31 93500-05012-0G SCREW, PAN, 5X12 1 32 77211-KCJ-660 COLLAR, RR. UNDER COWL 1 33 77241-KCJ-660 STOPPER, TAILLIGHT 1 34 94101-05000 WASHER, PLAIN, 5MM 1

Seat / Body Cover(Tiger Revo)

F - 16

Page 70: Pc-new Tiger Revo

3

6825 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Seat / Body Cover(New Tiger Revo)

F - 16 - 1

1 17622-GB7-900 RUBBER, CUSHION 3 2 50328-KCJ-690 RUBBER, SEAT MOUNTING 2 3 77110-KCJ-660 LOCK ASSY., SEAT 1 4 77151-MB1-870 SPRING, SEAT LOCK 1 5 77156-KCJ-690 CABLE, SEAT LOCK 1

6 77160-KCJ-690 BRACKET COMP., SEAT LOCK 1 7 77161-KCJ-950 COVER, SEAT LOCK 1 8 77200-KCJ-660 SEAT COMP., DOUBLE 1 9 77204-292-000 RUBBER, SEAT SETTING 2 10 77205-292-010 RUBBER B, SEAT SETTING 2

11 77206-426-000 RUBBER, SEAT SETTING 4 12 77209-KAG-900 RUBBER, SEAT STAY MOUNTING 3 13 77210-KCJ-650DRM COWL, R. SIDE (WL) ..... DOMINATED RED METALLIC 1 77210-KCJ-650PTB ..... PEARL TWISTER BLUE (1) 77210-KCJ-650FMB ..... BLACK (1) 77210-KCJ-650AGM ..... ANCHOR GREY METALLIC (1) 14 77220-KCJ-650DRM COWL, L. SIDE (WL) ..... DOMINATED RED METALLIC 1 77220-KCJ-650PTB ..... PEARL TWISTER BLUE (1) 77220-KCJ-650FMB ..... BLACK (1) 77220-KCJ-650AGM ..... ANCHOR GREY METALLIC (1)

3 LOCK, SEAT ....................................... 0.4 5 CABLE, SEAT LOCK .......................... 0.3 HOOK, SEAT CATCH ......................... 0.3 8 SEAT :DOUBLE .................................. 0.1 13 COWL, SEAT :RIGHT ......................... 0.4 COWL, SEAT :BOTH .......................... 0.4 14 COWL, SEAT :LEFT ........................... 0.4 COWL, SEAT :BOTH .......................... 0.4 15 COWL, SEAT :CENTER ..................... 0.4 BRACKET, TAILLIGHT ....................... 0.4

Page 71: Pc-new Tiger Revo

3

6925 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Seat / Body Cover(New Tiger Revo)

F - 16 - 1

15 77230-KCJ-650DRM COWL, RR. CENTER ..... DOMINATED RED METALLIC 1 77230-KCJ-650PTB ..... PEARL TWISTER BLUE (1) 77230-KCJ-650FMB ..... BLACK (1) 77230-KCJ-650AGM ..... ANCHOR GREY METALLIC (1)

16 77245-KCJ-650 STAY, TAILLIGHT 1 17 77246-KCJ-650 BRACKET, TAILLIGHT 1 18 83545-KCJ-690 RUBBER, SIDE COVER 6 19 83551-300-000 GROMMET, AIR CLEANER CASE 2 20 83601-KCJ-650 COLLAR, SIDE COWL SETTING 6

21 90107-KBW-900 BOLT, BREAK OFF 2 22 90109-MT3-000 SCREW, TRUSS, 5X20 4 23 90501-KC2-750 WASHER, REGULATOR SETTING 3 24 90677-KAN-T00 NUT, CLIP, 5MM 4 25 91509-GE2-760 SCREW, PAN, 5X11.5 4

26 93903-25210 SCREW, TAPPING, 5X12 2 27 94050-06000 NUT, FLANGE, 6MM 2 28 95701-06012-08 BOLT, FLANGE, 6X12 4 29 95701-06020-08 BOLT, FLANGE, 6X20 3

Page 72: Pc-new Tiger Revo

3

7025 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Side CoverF - 17

1 83540-KCJ-660ZA COVER, R. SIDE SHIMMER SILVER METALLIC 1 SW 83540-KCJ-660ZB COVER, R. SIDE HEAVY GRAY METALLIC-U 1 CW 2 83545-KCJ-690 RUBBER, SIDE COVER 2 3 83551-KGA-900 GROMMET, SIDE COVER 2 4 83551-300-000 GROMMET, AIR CLEANER CASE 2 5 83601-357-000 COLLAR, COVER SETTING 2

6 83611-KCJ-660 COVER, R. CARBURETOR 1 7 83640-KCJ-660ZA COVER, L. SIDE SHIMMER SILVER METALLIC 1 SW 83640-KCJ-660ZB COVER, L. SIDE HEAVY GRAY METALLIC-U 1 CW 8 83711-KCJ-660 COVER, L. CARBURETOR 1 9 90104-KR1-860 BOLT, SPECIAL, 6X22 2 10 93903-24210 SCREW, TAPPING, 4X10 6

11 94101-05000 WASHER, PLAIN, 5MM 2 12 77212-KCJ-660 COLLAR, RR. COWL SETTING 2 13 77213-KCJ-660 RUBBER, COWL SETTING 2 14 93500-05016-0G SCREW, PAN, 5X16 2 15 94101-05700 WASHER, PLAIN, 5MM 2

1 COVER, SIDE :RIGHT ........................ 0.1 7 COVER, SIDE :LEFT .......................... 0.1 COVER, SIDE :BOTH ......................... 0.2

Page 73: Pc-new Tiger Revo

3

7125 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 15772-MN1-670 CLIP B, BREATHER TUBE 2 2 17210-KCJ-950 CASE, AIR CLEANER 1 3 17213-KCJ-690 ELEMENT, AIR CLEANER 1 4 17214-KW1-900 DUCT, AIR CLEANER 1 5 17220-KCJ-690 COVER, AIR CLEANER CASE 1

6 17222-KBW-900 GUARD, AIR CLEANER ELEMENT 1 7 17226-KW1-900 SEAL, AIR CLEANER 1 8 17253-KBW-900 TUBE, AIR CLEANER CONNECTING 1 9 17370-382-870 PLUG, BREATHER TUBE 1 10 17554-KCJ-660 TUBE, BREATHER 1

11 90111-162-000 BOLT, FLANGE, 6MM 3 12 90652-KBB-900 BAND, AIR CLEANER CONNECTING TUBE (52) 1 13 91406-KFN-850 CLAMP, TUBE (D14.5) 2 14 93500-05025-0G SCREW, PAN, 5X25 1 15 93903-25480 SCREW, TAPPING, 5X20 5

16 93903-34320 SCREW, TAPPING, 4X12 1 17 95003-37044-31 TUBE, VINYL, 11X15X440 (95003-37001-60M) 1

Air CleanerF - 18

2 CASE, AIR CLEANER ........................ 0.6 3 ELEMENT, AIR CLEANER ................. 0.1 5 COVER, AIR CLEANER CASE .......... 0.1

8 TUBE, AIR CLEANER CONNECTING 0.5

Page 74: Pc-new Tiger Revo

3

7225 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Air Suction ValveF - 19

1 15771-KV6-000 CLIP, OIL DRAIN TUBE 1 2 17260-KRS-T00 FILTER COMP., AIR 1 3 17622-GB7-900 RUBBER, CUSHION 2 4 18600-KCJ-901 VALVE ASSY., AIR SUCTION 1 5 18603-KCJ-660 TUBE, INLET 1

6 1860-KCJ-660 TUBE ASSY., AIR SUCTION VALVE CONTROL 1 7 18620-KCJ-660 COVER, AIR SUCTION VALVE 1 8 18651-KCJ-660 TUBE A, AIR SUCTION VALVE 1 9 18652-KCJ-660 TUBE B, AIR SUCTION VALVE 1 10 90101-KCC-940 BOLT, WASHER, 6X25 2

11 90501-KC2-750 WASHER, REGULATOR SETTING 2 12 90602-KJ9-670 CLIP, TUBE 2 13 90678-MR1-690 CLIP, HOSE 1 14 91405-KT0-680 CLAMP D17, TUBE 1 15 94021-06000-0S NUT, CAP, 6MM 2

16 95002-02070 CLIP, TUBE (B7) 2

VALVE, SECONDARY AIR CONTROL ..................................... 0.3

Page 75: Pc-new Tiger Revo

3

7325 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 18291-MN5-650 GASKET, EX. PIPE 1 2 18293-KPK-900 RUBBER, PROTECTOR PACKING 4 3 18300-KCJ-661 MUFFLER COMP., EX. 1 4 18312-KCJ-660 GUARD, MUFFLER 1 5 18313-KCJ-660 COVER, JOINT EXHAUST 1

6 18340-KCJ-660 COVER, TAIL CAP 1 7 18345-MBT-610 RUBBER, PROTECTOR MOUNTING 3 8 18355-KCJ-660 COVER, MUFFLER 1 TIGER REVO 18355-KCJ-650 COVER, MUFFLER (1) NEW TIGER REVO 9 33619-459-840 COLLAR, WINKER STAY 3 10 50125-KCJ-660 GUIDE, DRAIN HOSE 1

11 90101-KRY-900 BOLT, SPECIAL, 5X8 3 12 90108-KCJ-660 BOLT, BODY COVER SETTING 3 13 90304-MJ0-920 NUT, CAP, 7MM 2 14 94050-06000 NUT, FLANGE, 6MM 1 15 94050-10000 NUT, FLANGE, 10MM 1

16 94103-10000 WASHER, PLAIN, 10MM 1 17 95801-10055-00 BOLT, FLANGE, 10X55 1 18 96001-06008-02 BOLT, FLANGE, 6X8 2

Exhaust MufflerF - 20

1 GASKET, EXHAUST PIPE ................. 0.2 3 MUFFLER ........................................... 0.3

6 CAP, MUFFLER END ......................... 0.1 8 PROTECTOR, MUFFLER .................. 0.1

Page 76: Pc-new Tiger Revo

3

7425 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Pedal / Kick Starter Arm

F - 21

1 24701-KCJ-690 PEDAL, GEAR CHANGE 1 2 24711-KCJ-690 ARM, GEAR CHANGE 1 3 24720-KBW-900 ROD, TIE 1 4 24721-KW1-900 COVER, CHANGE PEDAL 2 5 24781-KR3-770 RUBBER, GEAR CHANGE PEDAL 1

6 28241-KCJ-690 JOINT, KICK ARM 1 7 28293-333-000 CLIP, KICK STARTER ARM 1 8 28300-KCJ-690 ARM ASSY., KICK STARTER 1 9 28307-KCJ-690 STOPPER, KICK ARM 1 10 28311-KC5-000 RUBBER, KICK STARTER 1

11 28333-KK0-000 SPRING, KICK STARTER 1 12 35350-KCJ-661 SWITCH ASSY., RR. STOP 1 13 35357-KCJ-690 SPRING, STOP SWITCH 1 14 43451-KCJ-880 ROD COMP., RR. BRAKE 1 SW 15 46500-KCJ-660 PEDAL, BRAKE 1

16 46510-KCJ-690 SPRING ASSY., RR. BRAKE PEDAL 1 SW 17 46514-KN5-670 SPRING, BRAKE PEDAL 1 CW 18 46515-KBW-900 ARM COMP., MIDDLE 1 SW 19 46515-KCJ-670 ARM COMP., MIDDLE 1 CW 20 90502-155-000 WASHER, PLAIN, 7MM 2

1 PEDAL, GEAR CHANGE ................... 0.1 2 ARM, GEAR CHANGE ....................... 0.1

8 ARM, KICK STARTER ........................ 0.1

12 SWITCH, REAR STOP :PEDAL SIDE 0.2 14 ROD, REAR BRAKE ........................... 0.4 15 PEDAL, REAR BRAKE ....................... 0.1

25 ARM, BRAKE MIDDLE :REAR ........... 0.4

Page 77: Pc-new Tiger Revo

3

7525 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

21 90505-116-670 WASHER, 13X20 1 22 94103-06700 WASHER, PLAIN, 6MM 1 23 94201-20150 PIN, SPLIT, 2.0X15 2 CW 3 SW 24 95014-73100 SPRING A, BRAKE ROD 1 SW 25 95015-32001 JOINT B, BRAKE ARM 1 SW 26 95015-42000 NUT B, BRAKE ROD ADJUSTING 1 SW 27 95015-53000 PIN C, JOINT 1 SW 28 95701-06012-07 BOLT, FLANGE, 6X12 1 29 95701-06020-07 BOLT, FLANGE, 6X20 1 30 95701-08020-00 BOLT, FLANGE, 8X20 3 31 95701-08050-00 BOLT, FLANGE, 8X50 1 32 95801-08028-07 BOLT, FLANGE, 8X28 1 33 96211-08000 BALL, STEEL, #8 (1/4) 1

Pedal / Kick Starter Arm

F - 21

Page 78: Pc-new Tiger Revo

3

7625 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

StepF - 22

1 18421-438-670 RUBBER, MUFFLER MOUNTING 1 2 18442-KEH-600 COLLAR, MUFFLER MOUNTING 1 3 50600-KCJ-660ZA HOLDER, R. STEP *NH255M*....... SHIMMER SILVER METALLIC 1 TIGER REVO SW 50600-KCJ-670ZA *NH194MU*..... HEAVY GRAY METALLIC-U (1) TIGER REVO CW 50600-KCJ-670ZB *NHA30M*....... DIGITAL SILVER METALLIC (1) NEW TIGER REVO 4 50618-KE8-000 COLLAR, 6.5X11X3 4 5 50632-MJ0-000 RUBBER, STEP 4

6 50635-MJ0-000 BAR COMP., R. STEP 2 7 50636-KCJ-710 PLATE, PILLION STEP 4 8 50639-KCJ-690 PIN, STEP BAR JOINT 4 9 50643-KN6-910 PIVOT, CHANGE PEDAL 1 10 50645-MJ0-000 BAR COMP., L. STEP 2

11 50700-KCJ-660ZA HOLDER, L. STEP *NH255M* ........SHIMMER SILVER METALLIC 1 TIGER REVO SW 50700-KCJ-670ZA *NH194MU* ..... HEAVY GRAY METALLIC-U (1) TIGER REVO CW 50700-KCJ-670ZB *NHA30M*....... DIGITAL SILVER METALLIC (1) NEW TIGER REVO 12 50713-KCJ-710 WASHER, STEP 4 13 92101-06012-0A BOLT, HEX., 6X12 4 14 92101-06014-0A BOLT, HEX., 6X14 1 SW 15 94001-06000-0S NUT, HEX., 6MM 1 SW

3 HOLDER, STEP :RIGHT .................... 0.3 HOLDER, STEP :BOTH ..................... 0.9

6 BAR, MAIN STEP :RIGHT ................. 0.1 BAR, MAIN STEP :BOTH ................... 0.2 7 BAR, PILLION STEP :RIGHT ............. 0.1 BAR, PILLION STEP :BOTH .............. 0.2

6 BAR, MAIN STEP :LEFT .................... 0.1 BAR, MAIN STEP :BOTH ................... 0.2 7 BAR, PILLION STEP :LEFT ............... 0.1 BAR, PILLION STEP :BOTH .............. 0.2

11 HOLDER, STEP :LEFT ...................... 0.6 HOLDER, STEP :BOTH ..................... 0.9

Page 79: Pc-new Tiger Revo

3

7725 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

StepF - 22

16 94050-08080 NUT, FLANGE, 8MM 1 17 94102-08000 WASHER, PLAIN, 8MM 4 18 94201-20150 PIN, SPLIT, 2.0X15 4 19 95701-10030-00 BOLT, FLANGE, 10X30 2

Page 80: Pc-new Tiger Revo

3

7825 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 50500-KCJ-690 STAND COMP., MAIN 1 2 50526-KBW-900 SHAFT, MAIN STAND PIVOT 1 3 50530-KCJ-690 BAR COMP., SIDE STAND 1 4 50543-KCJ-880 SPRING A, SIDE STAND 1 5 90107-GN1-010 SCREW, SIDE STAND PIVOT 1

6 90304-KGH-901 NUT, U, 10MM 1 7 90521-028-000 WASHER, 17X22 1 8 94201-30250 PIN, SPLIT, 3.0X25 1 9 95014-71702 SPRING G, MAIN STAND 1

StandF - 23

1 STAND, MAIN .................................... 0.5 3 BAR, SIDE STAND ............................ 0.2 4 SPRING, SIDE STAND ...................... 0.1

9 SPRING, MAIN STAND ..................... 0.2

Page 81: Pc-new Tiger Revo

3

7925 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Swingarm /Chain Case

F - 24

2 40510-KCJ-660 CASE, DRIVE CHAIN 1 3 40530-KS3-901 CHAIN, DRIVE (520V-C.5-106LE) 1 4 40543-KCJ-690 ADJUSTER, CHAIN 2 5 40546-KW8-900 CAP, RR. FORK END 2

6 52108-356-006 BUSH, SWINGARM 4 7 52141-KW1-900 COLLAR, RR. FORK PIVOT 2 8 52144-GC4-003 DUST SEAL, 31X40.5X7.1 4 52144-GC4-005 DUST SEAL, 31X40.5X7.1 4 9 52171-KCJ-691 SLIDER, CHAIN 1 10 52200-KCJ-660 SWINGARM SET 1 TIGER REVO 52200-KCJ-670 SWINGARM SET (1) NEW TIGER REVO

11 90121-KBW-900 BOLT, SWINGARM PIVOT 1 12 90305-KCJ-951 NUT, U, 14MM 1 13 90513-405-000 WASHER, 6X9 1 14 90556-044-000 WASHER, FR. FENDER SETTING 2 15 90563-KC5-000 WASHER, CHAIN CASE SETTING 1

16 93901-25220 SCREW, TAPPING, 5X12 2 17 94001-08000-0S NUT, HEX., 8MM 2 18 94030-08000 NUT, HEX., 8MM 2 19 95701-06014-07 BOLT, FLANGE, 6X14 2

1 CHAIN KIT, DRIVE .............................. 0.8 2 CASE, DRIVE CHAIN ......................... 0.1 3 CHAIN, DRIVE(ENDLESS) ................. 0.6

6 BUSH, SWINGARM PIVOT ................ 1.0 7 COLLAR, SWINGARM PIVOT :LEFT . 0.6 COLLAR, SWINGARM PIVOT :RIGHT 0.6 COLLAR, SWINGARM PIVOT :BOTH 0.6 9 SLIDER, CHAIN .................................. 0.3 10 SWINGARM ASSEMBLY .................... 0.8

Page 82: Pc-new Tiger Revo

3

8025 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 52400-KCJ-661 CUSHION ASSY., RR. 2 TIGER REVO 2 52400-KCJ-671 CUSHION ASSY., RR. 2 NEW TIGER REVO 3 52486-056-000 COLLAR, RR. CUSHION RUBBER BUSH 2 4 52489-399-601 BUSH, UPPER RUBBER 2 5 52489-473-003 BUSH, DAMPER 2

6 94050-10000 NUT, FLANGE, 10MM 2 7 94103-10000 WASHER, PLAIN, 10MM 2 8 95801-10035-00 BOLT, FLANGE, 10X35 2

Rear CushionF - 25

1 CUSHION ASSY., REAR :LEFT ........... 0.4 CUSHION ASSY., REAR :RIGHT ........ 0.6 CUSHION ASSY., REAR :BOTH ......... 0.7

Page 83: Pc-new Tiger Revo

3

8125 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Rear FenderF - 26

1 33741-KG2-910 REFLECTOR, RR. REFLEX 1 2 80110-KCJ-660 FENDER, RR. 1 3 84701-KCJ-660 BRACKET, NUMBER PLATE 1 4 90111-187-000 BOLT, FLANGE, 6MM 4 5 90677-KAN-T00 NUT, CLIP, 5MM 2

6 91509-GE2-760 SCREW, PAN, 5X11.5 2 7 94050-06000 NUT, FLANGE, 6MM 1 8 95012-11001 BAND A, BATTERY 1 9 95701-06016-07 BOLT, FLANGE, 6X16 2 10 80103-KCJ-660 RUBBER, RR. FENDER 2

11 90501-KC2-750 WASHER, REGULATOR SETTING 2 12 95701-06020-08 BOLT, FLANGE, 6X20 2 13 77309-KK6-000 GROMMET, TOOL TRAY 2

2 FENDER, REAR ................................. 0.7

Page 84: Pc-new Tiger Revo

3

8225 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 33400-KCJ-661 WINKER ASSY., R. FR. 1 2 33401-KCJ-661 BASE, R. WINKER (R. FR./L. RR.) 2 3 33402-KCJ-661 LENS, R. WINKER (R. FR./L. RR.) 2 4 33403-KCJ-661 SOCKET SET, R. WINKER 1 5 33406-KCJ-661 PACKING, LENS 4

6 33407-KCJ-661 PACKING, SOCKET 4 7 33450-KCJ-661 WINKER ASSY., L. FR. 1 8 33451-KCJ-661 BASE, L. WINKER (L. FR./R. RR.) 2 9 33452-KCJ-661 LENS, L. WINKER (L. FR./R. RR.) 2 10 33453-KCJ-661 SOCKET SET, L. WINKER 1

11 33491-KCJ-661 STAY, WINKER 4 12 33600-KCJ-661 WINKER ASSY., R. RR. 1 13 33603-KCJ-661 SOCKET SET, R. WINKER 1 14 33650-KCJ-661 WINKER ASSY., L. RR. 1 15 33653-KCJ-661 SOCKET SET, L. WINKER 1

16 34908-KCJ-661 BULB,(12V21W) 4 17 50186-KCJ-660 STAY, RR. WINKER 1 18 93903-22120 SCREW, TAPPING, 3X8 8 19 93911-24380 SCREW, TAPPING, 4X14 8 20 94050-06070 NUT, FLANGE, 6MM 4

Winker (Tiger Revo)

F - 27

1 WINKER :RIGHT FRONT .................. 0.2 2 BASE, WINKER :RIGHT FRONT ...... 0.3 BASE, WINKER :LEFT REAR ........... 0.5

7 WINKER :LEFT FRONT .................... 0.2 WINKER :BOTH FRONT ................... 0.3 8 BASE, WINKER :LEFT FRONT ......... 0.3 BASE, WINKER :BOTH FRONT ....... 0.4 BASE, WINKER :RIGHT REAR ......... 0.5 BASE, WINKER :BOTH REAR .......... 0.5

12 WINKER :RIGHT REAR .................... 0.4 14 WINKER :LEFT REAR ....................... 0.4 WINKER :BOTH REAR ..................... 0.4

16 BULB, WINKER :FRONT ................... 0.1 BULB, WINKER :REAR ..................... 0.1 BULB, WINKER :FOR 1 VEHICLE .... 0.2

Page 85: Pc-new Tiger Revo

3

8325 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 33400-KCJ-651 WINKER ASSY., R. FR. 1 2 33402-KCJ-661 LENS, R. WINKER (R. FR./L. RR.) 2 3 33406-KCJ-661 PACKING, LENS 4 4 33450-KCJ-651 WINKER ASSY., L. FR. 1 5 33452-KCJ-661 LENS, L. WINKER (L. FR./R. RR.) 2 6 33600-KCJ-651 WINKER ASSY., R. RR. 1 7 33650-KCJ-661 WINKER ASSY., L. RR. 1

8 34908-KCJ-661 BULB,(12V21W) 4 9 50186-KCJ-660 STAY, RR. WINKER 1 10 93911-24380 SCREW, TAPPING, 4X14 4 11 94050-06070 NUT, FLANGE, 6MM 4 12 33611-KCJ-650 RUBBER, R. WINKER 1 22 33612-KCJ-650 RUBBER, L. WINKER 1

Winker (New Tiger Revo)

F - 27 - 1

1 WINKER :RIGHT FRONT .................. 0.2

7 WINKER :LEFT FRONT .................... 0.2 WINKER :BOTH FRONT ................... 0.3

12 WINKER :RIGHT REAR .................... 0.4 14 WINKER :LEFT REAR ....................... 0.4 WINKER :BOTH REAR ..................... 0.4

16 BULB, WINKER :FRONT ................... 0.1 BULB, WINKER :REAR ..................... 0.1 BULB, WINKER :FOR 1 VEHICLE .... 0.2

Page 86: Pc-new Tiger Revo

3

8425 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Taillight (Tiger Revo)

F - 28

1 33301-SA0-741 BULB (12V 5W) 1 2 33702-KCJ-661 LENS COMP., TAILLIGHT 1 3 33703-KCJ-661 BASE COMP., TAILLIGHT 1 4 34906-GB6-921 BULB, TAILLIGHT (12V 18/5W) 1 5 90563-355-000 WASHER, WHEEL, 6MM 2

6 90563-355-000 WASHER, WHEEL, 6MM 2 7 93901-24320 SCREW, TAPPING, 4X12 1 8 93901-24580 SCREW, TAPPING, 4X20 2 9 94050-06000 NUT, FLANGE, 6MM 2

2 BULB, LICENSE LIGHT ..................... 0.1 3 BASE, TAILLIGHT .............................. 0.4 4 BULB, TAILLIGHT .............................. 0.1

Page 87: Pc-new Tiger Revo

3

8525 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Taillight (New Tiger Revo)

F - 28 - 1

1 32920-MN5-003 CLAMP, CORD 1 2 33301-SA0-741 BULB (12V 5W) 1 3 33700-KCJ-650 TAILLIGHT UNIT, ASSY 1 4 33702-KCJ-651 LENS, TAILLIGHT 1 5 33703-KCJ-651 BASE COMP., TAILLIGHT 1

6 33704-KCJ-651 LENS, TAILLIGHT INNER 1 7 33706-KCJ-651 PACKING (1) 1 8 33707-KCJ-651 PACKING (2) 1 9 33720-KCJ-651 SOCKET COMP. 1 10 90563-355-000 WASHER, WHEEL, 6MM 2

11 93901-24580 SCREW, TAPPING, 4X20 2 12 93911-24320 SCREW, TAPPING, 4X14 5 13 94050-06000 NUT, FLANGE, 6MM 2

2 BULB, LICENSE LIGHT ..................... 0.1 3 BASE, TAILLIGHT .............................. 0.2 4 BULB, TAILLIGHT .............................. 0.1 9 BASE, TAILLIGHT .............................. 0.3

Page 88: Pc-new Tiger Revo

3

8625 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 17232-KCJ-660 TRAY COMP., BATTERY 1 SW 17232-KCJ-670 TRAY COMP., BATTERY 1 CW 2 17234-KCJ-660 COVER, BATTERY 1 3 31500-KW1-902 BATTERY 1 4 31502-KCJ-690 TUBE, BATTERY BREATHER 1 5 32410-KCJ-660 CABLE, STARTER MOTOR 1

6 32601-KCJ-690 CABLE, BATTERY EARTH 1 7 35850-KCJ-661 SWITCH ASSY., STARTER MAGNETIC 1 8 35856-KCJ-660 RUBBER, MAGNETIC SHOCK 1 9 94050-06000 NUT, FLANGE, 6MM 1 10 95701-06010-08 BOLT, FLANGE, 6X10 1

11 95701-06012-07 BOLT, FLANGE, 6X12 3 12 32406-KEH-660 COVER B, STARTER MAGNETIC 1 13 32411-253-000 COVER, STARTER MOTOR TERMINAL 1

BatteryF - 29

1 BOX, BATTERY .................................. 0.2 3 BATTERY ........................................... 0.2 5 CABLE, STARTER MOTOR ............... 0.3

6 CABLE, NEGATIVE BATTERY .......... 0.2 7 SWITCH, STARTER MAGNETIC ....... 0.3

Page 89: Pc-new Tiger Revo

3

8725 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Wire HarnessF - 30

1 30401-KCJ-690 CUSHION, C.D.I. UNIT 1 2 30410-KCJ-660 C.D.I. UNIT 1 3 30500-KCJ-661 COIL ASSY., IGNITION 1 4 30700-GN5-961 CAP ASSY., NOISE SUPPRESSOR 1 5 31600-KG1-920 RECTIFIER ASSY., REGULATOR 1

6 31700-124-008 RECTIFIER ASSY., SILICON 1 7 32100-KCJ-660 HARNESS, WIRE 1 8 38110-KCJ-661 HORN COMP. (HIGH) 1 9 38120-KCJ-661 HORN COMP. (LOW) 1 10 38301-KCJ-661 RELAY COMP., WINKER 1

11 38306-KJ6-740 SUSPENSION, WINKER RELAY 1 12 94050-06000 NUT, FLANGE, 6MM 1 13 95701-06012-00 BOLT, FLANGE, 6X12 2 14 95701-06016-00 BOLT, FLANGE, 6X16 2 15 95701-06020-00 BOLT, FLANGE, 6X20 2

16 98200-21500 FUSE B (15A) 2 17 35400-GT3-620 RESISTOR ASSY. (20W) 1 18 95701-06010-00 BOLT, FLANGE, 6X10 1

2 IGNITION CONTROL MODULE ......... 0.5 3 COIL, IGNITION ................................. 0.4 5 RECTIFIER, REGULATE .................... 0.5

7 HARNESS, WIRE ............................... 1.0 8 HORN(S) ............................................ 0.1 10 RELAY, WINKER ................................ 0.2

17 RESISTOR (FRAME OR ENGINE)..... 0.3

Page 90: Pc-new Tiger Revo

3

8825 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 19902-865-780 GROMMET A, SIDE COVER 2 2 22880-KCJ-660 COVER, CLUTCH CABLE 1 3 50100-KCJ-660 BODY COMP., FRAME 1 TIGER REVO 50100-KCJ-650 BODY COMP., FRAME (1) NEW TIGER REVO 4 50328-KCJ-690 RUBBER, SEAT MOUNTING 2 5 50351-KCJ-660 PLATE, FR. ENGINE HANGER 1

6 50353-KCJ-760 PLATE, R. ENGINE UPPER HANGER 1 7 50354-KCJ-660 PLATE, L. ENGINE UPPER HANGER 1 8 50400-KCJ-660 GRIP, R. RR. *NH255M* ....SHIMMER SILVER METALLIC 1 TIGER REVO SW 50400-KCJ-660ZC *NH303M*......MAT AXIS GRAY METALLIC (1) TIGER REVO CW 9 50450-KCJ-660 GRIP, L. RR. *NH255M* .....SHIMMER SILVER METALLIC 1 TIGER REVO SW 50450-KCJ-660ZC *NH303M*......MAT AXIS GRAY METALLIC (1) TIGER REVO CW 10 50524-KBW-900 RUBBER, STAND STOPPER 1

11 90019-399-010 BOLT, FLANGE, 10X110 2 12 90443-107-000 NUT, CAP, 8MM 3 13 94050-08000 NUT, FLANGE, 8MM 4 14 94050-10000 NUT, FLANGE, 10MM 2 15 95701-06012-00 BOLT, FLANGE, 6X12 1

Frame BodyF - 31

3 BODY, FRAME .................................... 5.3 5 PLATE, FRONT ENGINE HANGER ... 0.2

8 RAIL, GRAB :RIGHT ........................... 0.1 9 RAIL, GRAB :LEFT ............................. 0.1 RAIL, GRAB :BOTH ............................ 0.1

Page 91: Pc-new Tiger Revo

3

8925 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

16 95701-08025-08 BOLT, FLANGE, 8X25 4 17 95801-08055-00 BOLT, FLANGE, 8X55 2 18 95801-08085-00 BOLT, FLANGE, 8X85 2 19 96400-08065-00 BOLT, FLANGE, 8X65 3

Frame BodyF - 31

Page 92: Pc-new Tiger Revo

3

9025 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

ToolsF - 32

1 89103-538-000 GRIP 1 2 89217-KGH-600 DRIVER, SCREW 1 3 99001-10120 SPANNER, 10X12 1 4 99001-14170 SPANNER, 14X17 1 5 99002-13500 PLIERS, 135 1

6 99004-18190 WRENCH, BOX (P18X19) 1 7 99006-12000 HANDLE, EYE WRENCH, 12MM 1 8 99006-24000 WRENCH, EYE, 24MM 1 9 99007-45000 SPANNER, PIN 1 10 99008-01600 BAG, TOOL, 160MM 1

NO INFORMATION

Page 93: Pc-new Tiger Revo

3

9125 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 87505-KCJ-691 LABEL, TIRE 1 2 87506-KEH-660 LABEL, BATTERY CAUTION 1 3 87507-KCJ-690 LABEL, DRIVE CHAIN 1 4 87508-KCJ-690 LABEL, CHAIN ADJUSTER 1 5 87522-KCJ-660 LABEL, VISOR CAUTION 1

6 87560-KC5-920ZB MARK, DRIVE CAUTION *TYPE B* 1 TIGER REVO SW 87560-KC5-920ZD MARK, DRIVE CAUTION *TYPE A* 1 TIGER REVO CW

Caution Label(Tiger Revo)

F - 33

NO INFORMATION

Page 94: Pc-new Tiger Revo

3

9225 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

1 87505-KCJ-691 LABEL, TIRE 1 2 87506-KEH-660 LABEL, BATTERY CAUTION 1 3 87507-KCJ-690 LABEL, DRIVE CHAIN 1 4 87508-KCJ-690 LABEL, CHAIN ADJUSTER 1 5 87522-KCJ-660 LABEL, VISOR CAUTION 1

6 87560-KC5-920ZB MARK, DRIVE CAUTION 1

Caution Label(New Tiger Revo)

F - 33 - 1

NO INFORMATION

Page 95: Pc-new Tiger Revo

3

9325 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Stripe (Tiger Revo)

F - 34

1 871X0-KCJ-660ZA STRIPE SET ...... BLACK RED 1 SPOKE WHEEL 871X0-KCJ-660ZB STRIPE SET ...... BLACK BLUE (1) SPOKE WHEEL 871X0-KCJ-660ZC STRIPE SET ...... BLUE SILVER (1) SPOKE WHEEL

871X0-KCJ-670ZA STRIPE SET ...... BLACK (1) CAST WHEEL 871X0-KCJ-670ZB STRIPE SET ...... RED (1) CAST WHEEL 871X0-KCJ-670ZC STRIPE SET ...... BLUE (1) CAST WHEEL 871X0-KCJ-670ZD STRIPE SET ...... SILVER (1) CAST WHEEL

NO INFORMATION

Page 96: Pc-new Tiger Revo

3

9425 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Stripe (New Tiger Revo)

F - 34 - 1

NO INFORMATION 1 871X0-KCJ-680ZAL STRIPE MAGMA RED L 1 871X0-KCJ-680ZAR STRIPE MAGMA RED R 1

871X0-KCJ-680ZBL STRIPE MAGNIFICENT BLACK L (1) 871X0-KCJ-680ZBR STRIPE MAGNIFICENT BLACK R (1)

871X0-KCJ-680ZCL STRIPE EVULVE BLACK L (1) 871X0-KCJ-680ZCR STRIPE EVULVE BLACK R (1)

871X0-KCJ-680ZDL STRIPE REIGN BLUE L (1) 871X0-KCJ-680ZDR STRIPE REIGN BLUE R (1)

871X0-KCJ-680ZEL STRIPE DOMINATE GREY L (1) 871X0-KCJ-680ZER STRIPE DOMINATE GREY R (1)

Page 97: Pc-new Tiger Revo

3

9525 . 10 . 2008

F.R.T. No. Part Number Description QTY Notes

TST 08 PC 005

No. Service item

Upper Cowl(New Tiger Revo)

F - 35

1 61310-KCJ-650 STAY COMP., VISOR 1 2 61311-KCJ-650 STAY, FR. COWL 1 3 61312-KBP-900 BOOT, HEADLIGHT BRACKET 2 4 61312-358-300 GROMMET, HEADLIGHT CASE 2 5 64140-KCJ-650 VISOR, FR. (WL) *TYPE1* 1

6 64250-KCJ-650DRM COWL, FR. ..... DOMINATED RED METALLIC 1 64250-KCJ-650PTB ..... PEARL TWISTER BLUE (1) 64250-KCJ-650FMB ..... BLACK (1) 64250-KCJ-650AGM ..... ANCHOR GREY METALLIC (1) 7 64251-KCJ-650 MAT, L. FR. COWL 1 8 64252-KCJ-650 MAT, R. FR. COWL 1 9 64386-MS2-000 RUBBER, PIVOT UNDER COVER 4 10 90108-KTL-740 BOLT, BODY COVER SETTING 4

11 90142-KCJ-660 SCREW, VISOR SETTING 4 12 90504-KCJ-660 WASHER, THRUST, 5MM 4 13 95701-06012-07 BOLT, FLANGE, 6X12 2

1 STAY, METER VISOR ......................... 0.3 2 STAY, HEADLIGHT ............................. 0.7 5 VISOR, METER .................................. 0.1

6 COWL, FRONT CENTER ................... 0.2

Page 98: Pc-new Tiger Revo

I N D E K S PART NUMBER

96

4

Part Number Block No. (00000)06435-KPP-901 F1306451-GE2-405 F906451-MA7-405 F1306455-KPP-901 F906531-KAN-630 F6091305-PE2-003 E1094101-06000 E1094301-08140 E1094301-10120 E1096001-06016-00 E1096001-06022-00 E1

(10000)11100-KCJ-711 E1211105-KCJ-660 E111108-KCJ-710 E1411191-KCN-000 E1211200-KCJ-711 E1211330-KCJ-670 E511330-KCJ-950 E511341-KCJ-670 E811341-KCJ-950 E811355-KCJ-670 E811355-KCN-000 E811360-KCJ-660 E811360-KCJ-670 E811393-KT0-710 E511395-KCN-000 E812000-KFB-750 E112100-KCN-000 E412191-KCN-000 E412204-439-305 E112206-KCN-305 E112208-413-003 E212251-KPK-941 E112271-383-000 E112331-KCJ-710 E112339-KT0-710 E112361-383-000 E112361-383-000 E1213000-KCN-D10 E1313011-KEH-305 E1313021-KEH-305 E1313031-KEH-305 E13

13101-KPK-900 E1313102-KPK-900 E1313103-KPK-900 E1313111-440-000 E1314100-KCJ-710 E214311-KN6-931 E1314321-KEH-900 E314401-KCJ-711 E314431-KEH-900 E214451-437-000 E214456-KG2-950 E214500-KBB-900 E314513-KBB-900 E1214520-KCJ-661 E314523-KEH-910 E314535-437-000 E314550-KCJ-710 E314711-KBB-900 E214721-KBB-900 E214751-383-005 E214761-383-005 E214771-107-020 E214775-107-000 E214776-107-010 E214781-HA0-770 E215100-KFB-000 E715131-KCN-000 E715331-399-000 E715332-399-000 E715421-107-000 E1215426-107-000 E1215430-440-030 E715436-107-000 E715441-KCS-650 E715446-107-000 E715451-107-000 E615459-KT0-710 E715650-KCN-000 E515650-KPM-850 E515771-KV6-000 F1915772-MN1-670 F1816010-428-671 E1716012-KCJ-661 E1716013-439-921 E1716014-KPS-851 E17

16015-KCJ-710 E1716016-KRE-901 E1716018-KCJ-661 E1716021-KCJ-661 E1716021-KCJ-710 E1716028-KBW-901 E1716029-426-003 E1716033-KCJ-931 E1716037-KCJ-710 E1716038-KCJ-661 E1716048-KCJ-661 E1716100-KCJ-661 E1716111-KCJ-661 E1716155-397-971 E1716165-KCJ-951 E1716168-382-014 E1716173-001-004 F1516173-001-004 F15-116176-HM8-B01 E1716198-KCJ-661 E1716199-KCJ-710 E1716210-KCJ-660 E116214-KCJ-660 E116222-MV4-300 E116223-KS5-000 E116950-KCJ-661 F1516950-KCJ-661 F15-116952-461-771 F1516952-461-771 F15-116953-GG2-731 F1516953-GG2-731 F15-116955-KCJ-660 F1516955-KCJ-660 F15-116958-MA1-731 F1516958-MA1-731 F15-116959-471-831 F1516959-471-831 F15-117210-KCJ-950 F1817213-KCJ-690 F1817214-KW1-900 F1817220-KCJ-690 F1817222-KBW-900 F1817226-KW1-900 F1817232-KCJ-660 F2917232-KCJ-670 F29

17234-KCJ-660 F2917253-KBW-900 F1817260-KRS-T00 F1917370-382-870 F1817510-KCJ-660CGR F1517510-KCJ-660FMB F1517510-KCJ-660SLS F1517510-KCJ-660TPB F1517520-KCJ-650AGM F15-117520-KCJ-650DRM F15-117520-KCJ-650FMB F15-117520-KCJ-650PTB F15-117554-KCJ-660 F1817611-286-000 F1517611-286-000 F15-117613-MV4-000 F1517613-MV4-000 F15-117620-KEH-601 F1517620-KEH-601 F15-117622-GB7-900 F16-117622-GB7-900 F1917681-KCJ-660 F1517681-KCJ-660 F15-117910-KCJ-650 F317910-KCJ-660 F317920-KCJ-650 F317920-KCJ-660 F317950-KCJ-650 F317950-KCJ-660 F317962-KCJ-690 F318291-MN5-650 F2018293-KPK-900 F2018300-KCJ-661 F2018312-KCJ-660 F2018313-KCJ-660 F2018340-KCJ-660 F2018345-MBT-610 F2018355-KCJ-650 F2018355-KCJ-660 F2018421-438-670 F2218442-KEH-600 F2218600-KCJ-901 F1918603-KCJ-660 F191860-KCJ-660 F1918620-KCJ-660 F19

18651-KCJ-660 F1918652-KCJ-660 F1919902-865-780 F31

(20000)22100-KCN-000 E622121-KCS-650 E622125-KW7-900 E622131-KCN-000 E622131-KPM-850 E622201-166-000 E622201-MJ8-000 E622311-KN4-680 E622350-107-010 E622361-437-000 E622366-KFB-000 E622401-KCJ-710 E622402-KW7-900 E622810-437-000 E522815-428-000 E522838-437-000 E1222838-437-010 E1222870-KCJ-650 F322870-KCJ-660 F322880-KCJ-660 F3123121-KCN-000 E723211-KPK-900 E1423221-KPK-940 E1423421-KCJ-711 E1423427-439-000 E1423431-437-000 E1423431-KFB-000 E1423441-KCJ-710 E1423451-KCJ-710 E1423452-KW1-900 E1423461-KCJ-710 E1423471-KCJ-710 E1423491-KCJ-710 E1423501-KCJ-710 E1423511-KCJ-710 E1423512-KCJ-710 E1423513-KCJ-710 E1423801-KK1-010 E1423811-KR3-600 E1424211-KW1-900 E15

Page 99: Pc-new Tiger Revo

I N D E K S PART NUMBER

97

4

Block No.Part Number24221-427-010 E1524231-107-010 E1524241-KCS-650 E1524301-KCJ-710 E1524411-446-650 E1524430-KCJ-710 E1524435-KPK-900 E1524610-446-650 E1524621-446-650 E1524631-107-000 E1524651-437-000 E1524701-KCJ-690 F2124711-KCJ-690 F2124720-KBW-900 F2124721-KW1-900 F2124781-KR3-770 F2128110-KCN-000 E1028114-KN6-930 E1028125-KFC-791 E928130-KEH-600 E1028132-KN6-930 E1028140-KCN-000 E1028142-KW1-900 E1028211-KCJ-710 E1628221-KCJ-710 E1628241-KCJ-690 F2128251-KC6-000 E1628253-KCJ-710 E1628254-437-000 E1628261-KCJ-710 E1628262-437-000 E1628263-KCJ-710 E1628293-333-000 F2128300-KCJ-690 F2128307-KCJ-690 F2128311-KC5-000 F2128333-KK0-000 F21

(30000)30300-HA0-033 E930401-KCJ-690 F3030410-KCJ-660 F3030500-KCJ-661 F3030700-GN5-961 F3031110-KCJ-660 E9

31120-KCJ-660 E931200-KPK-901 E1131201-KFK-003 E1131201-MBE-008 E1131204-KS5-901 E1131205-KFK-003 E1131207-MBE-008 E1131500-KW1-902 F2931502-KCJ-690 F2931600-KG1-920 F3031700-124-008 F3031918-KCS-920 E132100-KCJ-660 F3032161-404-000 F332406-KEH-660 F2932410-KCJ-660 F2932411-253-000 F2932601-KCJ-690 F2932920-MN5-003 F28-132975-KCN-000 E932976-KCT-690 E1233010-KCJ-651 F1-133110-KCJ-651 F1-133120-KCJ-661 F133130-KCJ-651 F1-133130-KCJ-661 F133301-SA0-741 F2833301-SA0-741 F28-133400-KCJ-661 F2733401-KCJ-661 F2733402-KCJ-661 F2733403-KCJ-661 F2733406-KCJ-661 F2733407-KCJ-661 F2733450-KCJ-661 F2733451-KCJ-661 F2733452-KCJ-661 F2733453-KCJ-661 F2733491-KCJ-661 F2733600-KCJ-661 F2733603-053-650 F1633603-KCJ-661 F2733619-459-840 F2033650-KCJ-661 F2733653-KCJ-661 F27

33700-KCJ-650 F28-133702-KCJ-651 F28-133702-KCJ-661 F2833703-KCJ-651 F28-133703-KCJ-661 F2833704-KCJ-651 F28-133706-KCJ-651 F28-133707-KCJ-651 F28-133720-KCJ-651 F28-133741-KG2-910 F2634901-KC5-003 F134901-KC5-003 F1-134906-GB6-921 F2834908-GA7-701 F1-134908-GAC-003 F134908-KCJ-661 F2734908-KM1-671 F234908-MB9-871 F234908-MB9-871 F2-135010-KCJ-650 F5-135010-KCJ-660 F535011-KEH-600 F535011-KEH-600 F5-135100-KCJ-651 F5-135100-KCJ-661 F535101-KCJ-651 F5-135102-KCJ-661 F535106-KTC-900 F535106-KTC-900 F5-135121-KEH-600 F535121-KEH-600 F5-135150-KCJ-651 F335150-KCJ-661 F335200-KCJ-661 F335330-413-003 F335340-MA5-671 F435350-KCJ-661 F2135357-KCJ-690 F2135400-GT3-620 F3035750-GS3-003 E1235752-KCT-690 E1235753-KG2-951 E1535850-KCJ-661 F2935856-KCJ-660 F2937080-KCJ-660 F15-1

37100-KCJ-651 F2-137100-KCJ-661 F237110-KCJ-651 F2-137110-KCJ-661 F237120-KCJ-651 F2-137120-KCJ-661 F237130-KCJ-651 F2-137130-KCJ-661 F237200-KCJ-651 F2-137200-KCJ-661 F237213-KY6-008 F237213-KY6-008 F2-137215-MB6-831 F237215-MB6-831 F2-137215-ML0-008 F237215-ML0-008 F2-137223-KCJ-651 F2-137223-KCJ-661 F237224-KVL-N01 F1-137250-KCJ-651 F2-137250-KCJ-661 F237304-198-901 F237305-KE5-008 F237305-KE5-008 F2-137610-KCJ-651 F2-137610-KCJ-661 F237800-KCJ-660 F1538110-KCJ-661 F3038120-KCJ-661 F3038301-KCJ-661 F3038306-KJ6-740 F30

(40000)40510-KCJ-660 F2440530-KS3-901 F2440543-KCJ-690 F2440546-KW8-900 F2441200-KCJ-690 F1441200-KCJ-690 F14-141202-KEJ-900 F14-141241-307-010 F1441241-KB4-003 F14-142301-KCJ-690 F1442301-KCJ-690 F14-142312-KCJ-690 F14

42312-KCJ-690 F14-142313-KCJ-670 F1342601-KCJ-671 F14-142601-KCJ-880 F1442620-KCJ-670 F14-142620-KCJ-880 F1442650-KCJ-880ZA F1442701-KCJ-690 F1442704-MEG-670 F1042704-MEG-670 F1442704-MER-D60 F10-142704-MER-D60 F14-142705-MEG-670 F1042705-MEG-670 F1442705-MER-D60 F10-142705-MER-D60 F14-142706-MER-D60 F10-142706-MER-D60 F14-142711-KCJ-692 F1442711-KCJ-692 F14-142712-KC6-005 F1042712-KC6-005 F10-142712-KCJ-691 F1442712-KCJ-691 F14-142713-KC6-005 F1443100-KCJ-671 F1343100-KCJ-880 F1143107-MA7-006 F1343111-KCJ-671 F1343112-KTM-751 F1343125-KGA-902 F1143141-KB4-000 F1143145-KEH-880 F1143151-329-000 F1143156-KCJ-670 F1243215-KGH-901 F1343251-KCJ-671 F14-143251-KCJ-672 F14-143310-KCJ-671 F1243352-568-003 F943352-568-003 F1343353-461-771 F943353-461-771 F1343410-KCJ-880 F1143451-KCJ-880 F21

Page 100: Pc-new Tiger Revo

I N D E K S PART NUMBER

98

4

Part Number Block No.43500-KCJ-671 F1243503-MR8-006 F1243504-MB2-006 F1243511-KW7-881 F1243512-KCJ-671 F1243513-KBP-881 F1243514-KS6-701 F1243520-MJ6-305 F1243530-KBA-921 F1244301-KW1-900 F1044301-KW1-900 F10-144311-046-000 F1044311-046-000 F10-144601-KCJ-671 F10-144620-400-000 F1044620-400-000 F10-144635-KCJ-660 F1044650-KCJ-660 F1044680-410-000 F1044680-410-000 F10-144701-KCJ-690 F1044711-KEH-931 F1044711-KEH-931 F10-144713-150-005 F1044800-KEH-881 F1044800-KEH-881 F10-144806-KEH-881 F1044806-KEH-881 F10-144809-KFM-900 F1044809-KFM-900 F10-144830-KCJ-650 F2-144830-KCJ-660 F244831-KCJ-880 F245107-GE2-006 F945108-KPH-951 F945108-ML7-922 F1345111-MAJ-G41 F945111-MAJ-G41 F1345122-KCJ-660 F1045122-KCJ-660 F10-145126-KCJ-661 F445131-GZ0-006 F945132-166-016 F945132-166-016 F13

45133-MA3-006 F945133-MA3-006 F1345134-250-000 F1145155-KCJ-660 F645156-KCJ-660 F745203-MCC-006 F1345215-KPH-951 F945216-166-006 F945250-KEH-601 F945251-KCJ-662 F1045251-KCJ-662 F10-145290-KPP-901 F945451-473-000 F745504-410-003 F445506-KA3-731 F445510-KEH-601 F445512-MA6-006 F445513-HA2-006 F445517-166-006 F345517-166-006 F445520-GW0-911 F1245520-MG7-006 F445521-GW0-911 F1245521-HA2-006 F445530-MN9-305 F446182-500-013 F1246500-KCJ-660 F2146504-KV6-702 F1246510-KCJ-690 F2146514-KN5-670 F2146515-KBW-900 F2146515-KCJ-670 F21

(50000)50100-KCJ-650 F3150100-KCJ-660 F3150125-KCJ-660 F2050186-KCJ-660 F2750260-KCJ-650DSM F15-150260-KCJ-660CGR F1550260-KCJ-660CGR F1550260-KCJ-660FMB F1550260-KCJ-660SLS F1550260-KCJ-660SLS F1550260-KCJ-660TPB F15

50260-KCJ-660TPB F1550270-KCJ-660FMB F1550275-KCJ-650DSM F15-150280-KCJ-650 F15-150280-KCJ-660 F1550285-KCJ-650DSM F15-150290-KCJ-650 F15-150290-KCJ-660 F1550300-KCJ-650DSM F15-150301-041-010 F650328-KCJ-690 F1650328-KCJ-690 F16-150328-KCJ-690 F3150351-KCJ-660 F3150353-KCJ-760 F3150354-KCJ-660 F3150400-KCJ-660 F3150450-KCJ-660 F3150500-KCJ-690 F2350524-KBW-900 F3150526-KBW-900 F2350530-KCJ-690 F2350543-KCJ-880 F2350600-KCJ-660 F2250618-KE8-000 F2250632-MJ0-000 F2250635-MJ0-000 F2250636-KCJ-710 F2250639-KCJ-690 F2250643-KN6-910 F2250645-MJ0-000 F2250700-KCJ-660 F2250713-KCJ-710 F2251400-KCJ-661 F851400-KCJ-671 F851401-KCJ-691 F851410-KCJ-661 F851412-369-000 F851412-KK4-003 F851420-KCJ-661 F851420-KCJ-671 F851432-447-731 F851437-KW6-901 F851440-KCJ-691 F8

51490-GAA-305 F851500-KCJ-661 F851500-KCJ-671 F851520-KCJ-661 F851520-KCJ-671 F852108-356-006 F2452141-KW1-900 F2452144-GC4-003 F2452144-GC4-005 F2452171-KCJ-691 F2452200-KCJ-660 F2452200-KCJ-670 F2452400-KCJ-661 F2552400-KCJ-671 F2552486-056-000 F2552489-399-601 F2552489-473-003 F2553100-KCJ-660 F553100-KCJ-660 F5-153104-KCJ-770 F553104-KCJ-770 F5-153104-KR3-000 F553104-KR3-000 F5-153107-MB6-630 F553107-MB6-630 F5-153108-MB6-630 F553108-MB6-630 F5-153140-KCJ-660 F353165-MR4-900 F353166-MR4-900 F353172-KT7-751 F353175-KEH-600 F453178-KEH-600 F353180-425-010 F353192-349-690 F353209-GAH-000 F1-153211-028-010 F653212-030-010 F653214-001-010 F653219-KCJ-660 F653220-074-000 F653230-KEH-600 F553230-KEH-600 F5-1

(60000)61100-KCJ-660 F761101-KCJ-690 F761102-KCJ-660 F761300-KCJ-660 F161302-KCK-900 F161303-198-D00 F161303-KCJ-660 F161304-KCJ-660 F161310-KCJ-650 F3561311-KCJ-650 F3561311-KCJ-660 F161312-358-300 F161312-358-300 F3561312-KBP-900 F161312-KBP-900 F3561313-KCJ-660ZA F161314-KCJ-660ZA F161315-KCJ-660 F161316-KCJ-660 F161320-KCJ-660 F161330-KCJ-660 F164100-KCJ-660ZA F164140-KCJ-650 F3564250-KCJ-650DRM F3564251-KCJ-650 F3564252-KCJ-650 F3564355-KCJ-660ZA F1564365-KCJ-660ZA F1564386-MS2-000 F164386-MS2-000 F3564421-KWC-900 F15-1

(70000)77110-KCJ-660 F1677110-KCJ-660 F16-177151-MB1-870 F1677151-MB1-870 F16-177156-KCJ-690 F1677156-KCJ-690 F16-177160-KCJ-690 F1677160-KCJ-690 F16-177161-KCJ-950 F1677161-KCJ-950 F16-1

Page 101: Pc-new Tiger Revo

I N D E K S PART NUMBER

99

4

Block No.Part Number77200-KCJ-660 F1677200-KCJ-660 F16-177204-292-000 F1677204-292-000 F16-177205-292-010 F1677205-292-010 F16-177206-426-000 F1677206-426-000 F16-177209-KAG-900 F1677209-KAG-900 F16-177210-KCJ-650 F16-177210-KCJ-660CGR F1677210-KCJ-660FMB F1677210-KCJ-660SLS F1677210-KCJ-660TPB F1677211-KCJ-660 F1677212-KCJ-660 F1677212-KCJ-660 F1777213-KCJ-660 F1677213-KCJ-660 F1777214-KCJ-660 F1677220-KCJ-650 F16-177220-KCJ-660CGR F1677220-KCJ-660FMB F1677220-KCJ-660SLS F1677220-KCJ-660TPB F1677230-KCJ-650 F16-177230-KCJ-660CGR F1677230-KCJ-660FMB F1677230-KCJ-660SLS F1677230-KCJ-660TPB F1677241-KCJ-660 F1677245-KCJ-650 F16-177245-KCJ-660 F1677246-KCJ-650 F16-177309-KK6-000 F26

(80000)80103-KCJ-660 F2680110-KCJ-660 F2683540-KCJ-660ZA F1783540-KCJ-660ZB F1783545-KCJ-690 F16-183545-KCJ-690 F1783551-300-000 F16

83551-300-000 F16-183551-300-000 F1783551-KGA-900 F1783601-357-000 F1783601-KCJ-650 F16-183611-KCJ-660 F1783640-KCJ-660ZA F1783640-KCJ-660ZB F1783711-KCJ-660 F1784701-KCJ-660 F2686150-KPG-901 F286150-KPG-901 F2-1871X0-KCJ-660ZA F34871X0-KCJ-660ZB F34871X0-KCJ-660ZC F34871X0-KCJ-670ZA F34871X0-KCJ-670ZB F34871X0-KCJ-670ZC F34871X0-KCJ-670ZD F34871X0-KCJ-680ZAL F34-1871X0-KCJ-680ZAR F34-1871X0-KCJ-680ZBL F34-1871X0-KCJ-680ZBR F34-1871X0-KCJ-680ZCL F34-1871X0-KCJ-680ZCR F34-1871X0-KCJ-680ZDL F34-1871X0-KCJ-680ZDR F34-1871X0-KCJ-680ZEL F34-1871X0-KCJ-680ZER F34-187505-KCJ-691 F3387505-KCJ-691 F33-187506-KEH-660 F3387506-KEH-660 F33-187507-KCJ-690 F3387507-KCJ-690 F33-187508-KCJ-690 F3387508-KCJ-690 F33-187522-KCJ-660 F3387522-KCJ-660 F33-187560-KC5-920ZB F3387560-KC5-920ZB F33-187560-KC5-920ZD F3388110-KCJ-660 F388113-KCJ-660 F388220-KCJ-660 F3

89103-538-000 F3289217-KGH-600 F32

(90000)90002-KW1-900 E390004-437-000 E1690004-GHB-700 E190005-KY7-000 E390010-KCJ-690 F290010-KCJ-690 F2-190012-KN6-930 E290019-399-010 F3190023-KW1-900 E1590023-MM5-000 E190031-KN6-930 E1290032-KN6-930 E1290032-KW3-008 F290035-166-008 F290035-166-008 F2-190041-KW1-900 E190050-357-000 E690071-MB0-000 E1190071-MG8-000 E390081-KBB-900 E190084-KCJ-670 E890084-KCJ-710 E890085-413-781 E990087-KCJ-670 E890087-KCJ-710 E890089-KAS-900 E990091-MM5-640 E190101-440-000 E790101-GJ6-000 F1-190101-KCC-940 F1990101-KCJ-660 F1590101-KCJ-660 F15-190101-KRY-900 F2090101-KY6-008 F290101-KY6-008 F2-190102-KGH-900 F690102-KGH-900 F1290102-KTM-750 F1290103-MB0-000 F190104-KEH-600 F590104-KEH-600 F5-190104-KR1-860 F17

90105-KCJ-660 F1090105-KCJ-660 F10-190105-KEB-620 F590105-KEB-620 F5-190105-KGH-900 F1090105-KGH-900 F10-190105-KGH-900 F14-190105-MCE-750 F790107-GN1-010 F2390107-KBW-900 F1690107-KBW-900 F16-190108-KCJ-660 F2090108-KTL-740 F3590109-MT3-000 F1690109-MT3-000 F16-190109-MZ5-008 F2-190111-162-000 F1890111-187-000 F2690113-438-000 F390114-166-006 F490116-383-721 F890117-KW1-900 F590117-KW1-900 F5-190121-KBW-900 F2490128-KBB-900 F1490128-KBB-900 F14-190131-KPH-880 F990133-SL9-003 F290133-SL9-003 F2-190142-KCJ-660 F190142-KCJ-660 F3590145-MS9-612 F490145-MS9-612 F1290158-KM7-911 F290158-KM7-911 F2-190163-KCN-000 E990191-MJ0-940 F590191-MJ0-940 F5-190206-250-000 E290231-KB5-720 E690231-KCS-920 E790231-KPK-940 E790232-KPK-940 E690301-KGH-901 F1190302-GW3-980 F15-1

90304-159-000 F590304-159-000 F5-190304-KGH-901 F1490304-KGH-901 F14-190304-KGH-901 F2390304-MJ0-920 F2090305-KCJ-951 F2490306-KCJ-951 F1190306-KCJ-951 F1390306-KGH-901 F1090306-KGH-901 F10-190315-KBA-921 F1290321-MR8-000 F390324-KCJ-660 F1590324-KCJ-660 F15-190380-KCJ-660 F1590380-KCJ-660 F15-190401-KCJ-710 E1690403-KN6-930 E990408-KW1-900 E1590434-KN6-930 E790442-028-000 E190443-107-000 E190443-107-000 F3190451-001-000 E1590451-107-000 E1490451-365-000 E1490452-437-000 E1490453-107-000 E1690454-107-000 E1490455-107-000 E1490459-107-000 E1690461-107-000 E690463-437-000 E1490464-360-000 E1490465-360-000 E1490475-703-000 E390488-425-000 E390501-KC2-750 F16-190501-KC2-750 F1990501-KC2-750 F2690502-155-000 F2190503-051-870 F590503-051-870 F5-190504-KCJ-660 F1

Page 102: Pc-new Tiger Revo

I N D E K S PART NUMBER

100

4

Part Number Block No.90504-KCJ-660 F3590505-116-670 F2190513-405-000 F2490521-028-000 F2390525-030-000 F290525-030-000 F2-190544-283-000 F890545-300-000 F490545-300-000 F1290556-044-000 F2490559-KCJ-660 F1190559-KCJ-660 F1390559-KCJ-660 F1490559-KCJ-660 F14-190563-355-000 F2890563-355-000 F1690563-355-000 F2890563-355-000 F28-190563-KC5-000 F2490601-354-000 F890601-437-000 E1490602-KJ9-670 F1990605-200-000 E1490651-MA5-671 F490652-KBB-900 F1890664-216-000 F1490664-KEJ-900 F14-190677-KAN-T00 F1690677-KAN-T00 F16-190677-KAN-T00 F2690678-MR1-690 F1990701-HB6-010 E1390703-HC4-000 E890703-HC4-000 E1290753-GB4-681 F1490753-GB4-681 F14-191001-KCN-003 E1391005-KCN-003 E1491008-KCN-003 E1291008-KK6-000 E691015-KK6-003 E1491053-MAY-003 F1491059-KY2-711 F591059-KY2-711 F5-191106-KB4-003 E12

91201-KCS-920 E1491201-KEH-900 E591201-KEH-910 E591204-KCS-920 E1691206-KCS-920 E1291212-422-006 F1291252-KGH-901 F1091252-KGH-901 F10-191252-KGH-902 F1091252-KGH-902 F10-191253-KSP-901 F14-191254-GAA-003 F891256-KK3-840 F2-191258-410-013 F1091258-410-013 F10-191258-KGH-902 F1091258-KGH-902 F10-191301-200-000 E191301-KFN-900 E191303-377-000 E891303-KK3-830 E191303-KK3-830 E1291304-HB3-003 E191304-KK3-830 E791304-MN5-003 E891305-KEH-600 F1591305-KEH-600 F15-191306-MG3-000 E391307-035-000 E591309-425-003 E1191312-107-000 E1291320-MB0-000 E1191320-MBE-008 E1191352-671-003 F291352-671-004 F291356-KEH-910 E891405-KT0-680 F1991406-KFN-850 F1891509-GE2-760 F1691509-GE2-760 F16-191509-GE2-760 F2692101-05020-0A E792101-06010-0A E1492101-06012-0A F2292101-06014-0A F22

93101-06025-0A E1593500-05012-0G F1693500-05016-0G F1693500-05016-0G F1793500-05025-0G F1893500-05030-0G F1593500-05030-0G F15-193600-04012-1A E793600-04012-1G F493600-04045-1G F1293600-05010-1H E1793600-06016-0A E293700-05012-0A E793892-03008-18 E1793892-04008-18 E1793892-04012-18 E1793892-04014-18 E1793892-04016-18 E1793892-05010-18 E1793892-05016-07 F193892-05020-07 F393892-05025-07 F393892-05035-07 F393892-05045-07 F393893-04012-17 F493893-04012-17 F1293901-24320 F2893901-24580 F2893901-24580 F28-193901-25220 F2493903-22120 F2793903-22380 F293903-22380 F2-193903-24210 F1793903-24380 F1593903-24380 F15-193903-25210 F1693903-25210 F16-193903-25480 F1893903-34320 F1893911-24320 F28-193911-24380 F2794001-06000-0S F294001-06000-0S F2-194001-06000-0S F22

94001-08000-0S F2494002-10000-0S F394021-05070-0S F194021-06000-0S F1994030-08000 F2494050-06000 F394050-06000 F494050-06000 F16-194050-06000 F2094050-06000 F2694050-06000 F2894050-06000 F28-194050-06000 F2994050-06000 F3094050-06070 F2794050-06080 F1594050-06080 F15-194050-08000 F3194050-08080 F2294050-10000 F2094050-10000 F2594050-10000 F3194101-05000 F1694101-05000 F1794101-05700 F1694101-05700 F1794102-08000 F2294103-05700 F194103-06700 F2194103-10000 F2094103-10000 F2594201-20150 F1294201-20150 F2194201-20150 F2294201-30250 F2394251-08000 E794251-10000 E1594301-08140 E594301-10200 E494305-20102 F1294305-30102 E594510-12000 E1594510-14000 E1594510-16000 E1694510-20000 E16

94601-15000 E1394605-27101 F894608-50000 F895002-02070 F1995002-02120 F1595002-02120 F15-195002-02659 E1795003-37044-31 F1895012-11001 F2695014-21201 F595014-21201 F5-195014-71702 F2395014-73100 F2195015-32001 F2195015-42000 F2195015-53000 F2195015-54000 F1295701-06010-00 F3095701-06010-08 F2995701-06012-00 F3095701-06012-00 F3195701-06012-07 F2195701-06012-07 F2995701-06012-07 F3595701-06012-08 E1295701-06012-08 F1295701-06012-08 F1695701-06012-08 F16-195701-06014-07 F2495701-06016-00 F3095701-06016-07 F2695701-06020-00 F3095701-06020-07 F2195701-06020-08 F1695701-06020-08 F16-195701-06020-08 F2695701-06022-08 F1295701-06038-00 F1195701-08020-00 F2195701-08025-08 F1595701-08025-08 F15-195701-08025-08 F3195701-08035-07 F595701-08035-07 F5-195701-08050-00 F21

Page 103: Pc-new Tiger Revo

I N D E K S PART NUMBER

101

4

Block No.Part Number95701-10030-00 F2295801-06028-00 E1195801-08028-07 F2195801-08040-07 F695801-08055-00 F3195801-08085-00 F3195801-10035-00 F2595801-10055-00 F2096001-06008-02 F2096001-06014-00 E1296001-06020-00 E896001-06020-00 F196001-06022-07 F396001-06022-07 F496001-06025-00 E896001-06025-00 F796001-06032-00 E996001-06040-00 E596001-06040-00 E896001-06050-00 E596001-06050-00 E896001-06050-00 E1296001-06060-00 E896001-06060-00 E1296001-06070-00 E896100-62040-00 E1496140-63010-10 F1096150-63010-10 F10-196150-63030-10 F14-196211-08000 F2196220-40100 E1596400-08065-00 F3196600-06016-08 E1497226-52230-P0 F1097284-51162-V0 F1497550-52229-P0 F1097605-51165-V0 F1498069-58911 E198069-58921 E198200-21500 F3099001-10120 F3299001-14170 F3299002-13500 F3299004-18190 F3299006-12000 F32

99006-24000 F3299007-45000 F3299008-01600 F3299101-GHB-1220 E1799103-KBA-0380 E17HB-6203-RS F14-1

Page 104: Pc-new Tiger Revo

I N D E K S DESCRIPTION

102

5

Description Block No. Description Block No. Description Block No.

(A)ADJUSTER, CHAIN F24ARM ASSY., KICK STARTER F21ARM COMP., MIDDLE F21ARM COMP., MIDDLE F21ARM SET, LINK E17ARM, GEAR CHANGE F21ARM, RR. BRAKE F11ARM, VALVE ROCKER E2AXLE, FR. WHEEL F10AXLE, FR. WHEEL F10-1AXLE, RR. WHEEL F14AXLE, RR. WHEEL F14-1

(B)BAG, TOOL, 160MM F32BALL ASSY., STEEL, #6X21 F6BALL, STEEL, #8 (1/4) F21BAND A, BATTERY F26BAND B1, WIRE F3BAND, AIR CLEANER CONNECTING TUBE (52) F18BAND, INSULATOR E1BAR COMP., L. STEP F22BAR COMP., R. STEP F22BAR COMP., SIDE STAND F23BASE COMP., CONTACT F5-1BASE COMP., CONTACT F5BASE COMP., TAILLIGHT F28BASE COMP., TAILLIGHT F28-1BASE, L. WINKER (L. FR./R. RR.) F27BASE, R. WINKER (R. FR./L. RR.) F27BATTERY F29BEARING, NEEDLE, 15MM E12BEARING, NEEDLE, 21MM E12BEARING, RADIAL BALL, 16003 E6BEARING, RADIAL BALL, 20X55X11 E14BEARING, RADIAL BALL, 28X72X18 E13BEARING, RADIAL BALL, 6202U E14BEARING, RADIAL BALL, 6203UU F14BEARING, RADIAL BALL, 6203UU F14-1BEARING, RADIAL BALL, 6204 E14BEARING, RADIAL BALL, 6301U F10BEARING, RADIAL BALL, 6301UU F10-1BEARING, RADIAL BALL, 6303UU F14-1BODY COMP., FRAME F31

BODY COMP., FRAME F31BOLT A, CYLINDER STUD E12BOLT B, CYLINDER STUD E12BOLT D1, FORK F8BOLT, ADJUSTING F1-1BOLT, BODY COVER SETTING F20BOLT, BODY COVER SETTING F35BOLT, BRAKE DISK, 8X22 F10BOLT, BRAKE DISK, 8X22 F10-1BOLT, BRAKE DISK, 8X24 F10BOLT, BRAKE DISK, 8X24 F10-1BOLT, BRAKE DISK, 8X24 F14-1BOLT, BREAK OFF F16-1BOLT, BREAK OFF F16BOLT, CAM CHAIN TENSIONER PIVOT E3BOLT, CLUTCH WIRE ADJUSTING F3BOLT, FLANGE SOCKET, 5X14 E9BOLT, FLANGE SOCKET, 6X16 E3BOLT, FLANGE, 10X110 F31BOLT, FLANGE, 10X30 F22BOLT, FLANGE, 10X35 F25BOLT, FLANGE, 10X55 F20BOLT, FLANGE, 6MM F26BOLT, FLANGE, 6MM F18BOLT, FLANGE, 6X10 E3BOLT, FLANGE, 6X10 F29BOLT, FLANGE, 6X10 F30BOLT, FLANGE, 6X10 F6BOLT, FLANGE, 6X10 F12BOLT, FLANGE, 6X12 F21BOLT, FLANGE, 6X12 F29BOLT, FLANGE, 6X12 F30BOLT, FLANGE, 6X12 F31BOLT, FLANGE, 6X12 F35BOLT, FLANGE, 6X12 F16-1BOLT, FLANGE, 6X12 E12BOLT, FLANGE, 6X12 F12BOLT, FLANGE, 6X12 F16BOLT, FLANGE, 6X14 F24BOLT, FLANGE, 6X14 E12BOLT, FLANGE, 6X14 F7BOLT, FLANGE, 6X14 F12BOLT, FLANGE, 6X16 E1BOLT, FLANGE, 6X16 F26

BOLT, FLANGE, 6X16 F30BOLT, FLANGE, 6X20 F21BOLT, FLANGE, 6X20 F26BOLT, FLANGE, 6X20 F30BOLT, FLANGE, 6X20 E8BOLT, FLANGE, 6X20 F1BOLT, FLANGE, 6X20 F16BOLT, FLANGE, 6X20 F16-1BOLT, FLANGE, 6X22 E1BOLT, FLANGE, 6X22 F3BOLT, FLANGE, 6X22 F4BOLT, FLANGE, 6X22 F12BOLT, FLANGE, 6X25 E8BOLT, FLANGE, 6X25 F7BOLT, FLANGE, 6X28 F5-1BOLT, FLANGE, 6X28 E11BOLT, FLANGE, 6X28 F5BOLT, FLANGE, 6X32 E9BOLT, FLANGE, 6X35 E1BOLT, FLANGE, 6X38 F11BOLT, FLANGE, 6X40 E5BOLT, FLANGE, 6X40 E8BOLT, FLANGE, 6X50 E5BOLT, FLANGE, 6X50 E8BOLT, FLANGE, 6X50 E12BOLT, FLANGE, 6X60 E8BOLT, FLANGE, 6X60 E12BOLT, FLANGE, 6X70 E8BOLT, FLANGE, 6X8 F20BOLT, FLANGE, 8X20 F21BOLT, FLANGE, 8X22 F5-1BOLT, FLANGE, 8X22 F5BOLT, FLANGE, 8X25 F15-1BOLT, FLANGE, 8X25 F31BOLT, FLANGE, 8X25 F15BOLT, FLANGE, 8X28 F21BOLT, FLANGE, 8X35 F5-1BOLT, FLANGE, 8X35 F5BOLT, FLANGE, 8X40 F6BOLT, FLANGE, 8X50 F21BOLT, FLANGE, 8X55 F31BOLT, FLANGE, 8X65 F31BOLT, FLANGE, 8X85 F31BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT E15

Page 105: Pc-new Tiger Revo

I N D E K S DESCRIPTION

103

Description Block No. Description Block No. Description Block No.

5

BOLT, HANDLE LEVER PIVOT F4BOLT, HEX., 5X20 E7BOLT, HEX., 6X10 E14BOLT, HEX., 6X12 F22BOLT, HEX., 6X14 F22BOLT, HEX., 6X25 E15BOLT, KICK RATCHET E16BOLT, L. STEERING HANDLE LEVER PIVOT F3BOLT, OIL, 10X22 F4BOLT, OIL, 10X22 F12BOLT, ONE WAY, 6X12 F5-1BOLT, ONE WAY, 6X12 F5BOLT, PIN F9BOLT, RECESSED, 5X28 E1BOLT, SETTING E11BOLT, SOCKET, 6MM E9BOLT, SOCKET, 6X117 E1BOLT, SOCKET, 6X16 E14BOLT, SOCKET, 6X22 E1BOLT, SOCKET, 8MM F2-1BOLT, SOCKET, 8MM F2BOLT, SOCKET, 8X27 F8BOLT, SPECIAL FLANGE, 6X22 E6BOLT, SPECIAL FLANGE, 8X28 F1BOLT, SPECIAL, 5X8 F20BOLT, SPECIAL, 6X22 F17BOLT, SPROCKET FIXING F14BOLT, SPROCKET FIXING F14-1BOLT, STUD, 7X35 E1BOLT, SWINGARM PIVOT F24BOLT, TORX, 8X25 F9BOLT, UBS, 10X48 E9BOLT, WASHER, 6X25 F19BOOT B F9BOOT B F13BOOT COMP. F4BOOT COMP. F12BOOT, HANDLE LEVER F3BOOT, HEADLIGHT BRACKET F1BOOT, HEADLIGHT BRACKET F35BOOT, PIN BUSH F13BOOT, PIN BUSH F9BOX ASSY., SPEEDOMETER GEAR F10BOX ASSY., SPEEDOMETER GEAR F10-1

BRACKET F2BRACKET ASSY. F2-1BRACKET COMP., SEAT LOCK F16BRACKET COMP., SEAT LOCK F16-1BRACKET SUB ASSY., R. FR. F9BRACKET, HANDLE LEVER F3BRACKET, L. HEADLIGHT CASE F1BRACKET, NUMBER PLATE F26BRACKET, R. HEADLIGHT CASE F1BRACKET, RR F13BRACKET, TAILLIGHT F16-1BRIDGE, FORK TOP F5-1BRIDGE, FORK TOP F5BULB (12V 5W) F28-1BULB (12V 5W) F28BULB, HEADLIGHT (12V 35/36.5W) F1BULB, HEADLIGHT (12V 35/36.5W) F1-1BULB, TAILLIGHT (12V 18/5W) F28BULB, WEDGE BASE (12V 1.7W) F2BULB, WEDGE BASE (12V 3.4W) F1BULB, WEDGE BASE (T10) F1-1BULB, WEDGE BASE (T10) F2-1BULB, WEDGE BASE (T6.5) (12V 3W) F2BULB,(12V21W) F27BUSH, 20MM E14BUSH, 20MM E14BUSH, 20X23X9 E14BUSH, DAMPER F25BUSH, RR. WHEEL DAMPER F14BUSH, RR. WHEEL DAMPER F14-1BUSH, SWINGARM F24BUSH, UPPER RUBBER F25

(C)C.D.I. UNIT F30CABLE ASSY., SPEEDOMETER F2CABLE ASSY., SPEEDOMETER F2-1CABLE COMP. A, THROTTLE F3CABLE COMP. A, THROTTLE F3CABLE COMP. B, THROTTLE F3CABLE COMP. B, THROTTLE F3CABLE COMP., CHOKE F3CABLE COMP., CHOKE F3CABLE COMP., CLUTCH F3CABLE COMP., CLUTCH F3

CABLE, BATTERY EARTH F29CABLE, INNER F2CABLE, SEAT LOCK F16-1CABLE, SEAT LOCK F16CABLE, STARTER MOTOR F29CALIPER ASSY., R F13CALIPER SUB ASSY., R. FR. F9CAM, FR. BRAKE F11CAM, GEARSHIFT E15CAMSHAFT COMP. E2CAP ASSY., NOISE SUPPRESSOR F30CAP COMP., FUEL FILLER F15-1CAP COMP., FUEL FILLER F15CAP, 30MM E8CAP, 30MM E8CAP, A.C. GENERATOR E8CAP, A.C. GENERATOR E8CAP, BLEEDER F9CAP, BLEEDER F13CAP, LOCK NUT F3CAP, MASTER CYLINDER F4CAP, MASTER CYLINDER F12CAP, OIL FILTER ROTOR E7CAP, RR. FORK END F24CAP, TAPPET ADJUSTING HOLE E1CAP, TAPPET ADJUSTING HOLE E12CAP, WEDGE BASE BULB F1-1CARBURETOR ASSY. (PD9BF A) E17CASE ASSY., UNDER F2-1CASE ASSY., UNDER F2CASE ASSY., UPPER F2-1CASE ASSY., UPPER F2CASE COMP., L. FR. BOTTOM BLACK F8CASE COMP., L. FR. BOTTOM SILVER F8CASE COMP., R. FR. BOTTOM BLACK F8CASE COMP., R. FR. BOTTOM SILVER F8CASE, AIR CLEANER F18CASE, DRIVE CHAIN F24CASE, HEADLIGHT F1CASTING, FR WHL F10-1CASTING, RR WHL F14-1CENTER COMP., CLUTCH E6CHAIN, CAM (102L) E3CHAIN, DRIVE (520V-C.5-106LE) F24

Page 106: Pc-new Tiger Revo

I N D E K S DESCRIPTION

104

5

Description Block No. Description Block No. Description Block No.CHAMBER SET, FLOAT E17CIRCLIP F4CIRCLIP F12CIRCLIP, 58MM F14CIRCLIP, EXTERNAL, 12MM E15CIRCLIP, EXTERNAL, 14MM E15CIRCLIP, EXTERNAL, 16MM E16CIRCLIP, EXTERNAL, 20MM E16CIRCLIP, EXTERNAL, 22MM E14CIRCLIP, EXTERNAL, 53MM F14-1CLAMP F2-1CLAMP F2CLAMP D17, TUBE F19CLAMP, CORD F28-1CLAMP, MASTER CYLINDER OIL HOSE F12CLAMP, TUBE (D14.5) F18CLAMPER A, FR. BRAKE F6CLAMPER B, FR. BRAKE F7CLAMPER, RR. BRAKE HOSE F12CLAMPER, WIRE HARNESS E12CLIP B, BREATHER TUBE F18CLIP, HEADLIGHT F1-1CLIP, HOSE F19CLIP, KICK STARTER ARM F21CLIP, OIL DRAIN TUBE F19CLIP, PISTON PIN, 15MM E13CLIP, TUBE F19CLIP, TUBE (B12) F15-1CLIP, TUBE (B12) F15CLIP, TUBE (B6.5) E17CLIP, TUBE (B7) F19COCK ASSY., FUEL F15-1COCK ASSY., FUEL F15COIL ASSY., IGNITION F30COLLAR F16COLLAR, 6.5X11X3 F22COLLAR, COUNTERSHAFT LOW GEAR E14COLLAR, COVER SETTING F17COLLAR, FR. AXLE DISTANCE F10COLLAR, FR. AXLE DISTANCE F10-1COLLAR, FR. FENDER SETTING F7COLLAR, FR. WHEEL SIDE F10COLLAR, FR. WHEEL SIDE F10-1COLLAR, FUEL TANK MOUNTING F15

COLLAR, FUEL TANK MOUNTING F15-1COLLAR, HEADLIGHT CASE F1COLLAR, HEADLIGHT SETTING F1COLLAR, KICK SPINDLE E16COLLAR, MUFFLER MOUNTING F22COLLAR, RR. AXLE DISTANCE F14COLLAR, RR. AXLE DISTANCE F14-1COLLAR, RR. BRAKE SIDE F13COLLAR, RR. COWL SETTING F17COLLAR, RR. COWL SETTING F16COLLAR, RR. CUSHION RUBBER BUSH F25COLLAR, RR. FORK PIVOT F24COLLAR, RR. UNDER COWL F16COLLAR, RR. WHEEL F14COLLAR, RR. WHEEL F14-1COLLAR, SIDE COWL SETTING F16-1COLLAR, STARTING DRIVEN GEAR E10COLLAR, WINKER STAY F20CONNECTOR, MASTER CYLINDER F12CONTACT, NEUTRAL SWITCH E12COTTER, VALVE E2COUNTERSHAFT, TRANSMISSION E14COVER F2-1COVER F2COVER B, STARTER MAGNETIC F29COVER COMP., L. RR. CRANKCASE E8COVER COMP., L. RR. CRANKCASE E8COVER COMP., R. CRANKCASE E5COVER COMP., R. CRANKCASE E5COVER, AIR CLEANER CASE F18COVER, AIR SUCTION VALVE F19COVER, BATTERY F29COVER, CHANGE PEDAL F21COVER, CLUTCH CABLE F31COVER, COMBINATION SWITCH F5COVER, COMBINATION SWITCH F5-1COVER, JOINT EXHAUST F20COVER, L. CARBURETOR F17COVER, L. CRANKCASE E8COVER, L. CRANKCASE E8COVER, L. CYLINDER HEAD E1COVER, L. SIDE HEAVY GRAY METALLIC-U F17COVER, L. SIDE SHIMMER SILVER METALLIC F17COVER, MUFFLER F20

COVER, MUFFLER F20COVER, R. CARBURETOR F17COVER, R. SIDE HEAVY GRAY METALLIC-U F17COVER, R. SIDE SHIMMER SILVER METALLIC F17COVER, REDUCTION GEAR E8COVER, REDUCTION GEAR E8COVER, SEAT LOCK F16-1COVER, SEAT LOCK F16COVER, STARTER MOTOR TERMINAL F29COVER, TAIL CAP F20COWL, FR. F35COWL, L. RR. SIDE F16COWL, L. SIDE (WL) F16-1COWL, R. RR. SIDE (WL) F16COWL, R. SIDE (WL) F16-1COWL, RR. CENTER F16COWL, RR. CENTER F16-1CRANKCASE COMP., L. E12CRANKCASE COMP., R. E12CRANKSHAFT COMP. E13CUP COMP., OIL F12CUP SET, FUEL STRAINER F15-1CUP SET, FUEL STRAINER F15CUSHION ASSY., RR. F25CUSHION ASSY., RR. F25CUSHION, C.D.I. UNIT F30CUSHION, FUEL TANK FR. F15-1CUSHION, FUEL TANK FR. F15CUSHION, FUEL TANK RR. F15-1CUSHION, FUEL TANK RR. F15CYLINDER COMP. E4CYLINDER SET, MASTER F4CYLINDER SUB ASSY., FR. BRAKE MASTER F4

(D)DIAPHRAGM F4DIAPHRAGM F12DIAPHRAGM SET, PUMP E17DIAPHRAGM SET, PUMP E17DISK, CLUTCH FRICTION E6DISK, CLUTCH FRICTION E6DISK, FR. BRAKE F10DISK, FR. BRAKE F10-1DISK, RR. BRAKE F14-1

Page 107: Pc-new Tiger Revo

I N D E K S DESCRIPTION

105

Description Block No. Description Block No. Description Block No.

5

DISK, RR. BRAKE F14-1DOWEL PIN, 10X12 E1DOWEL PIN, 10X14 E8DOWEL PIN, 10X14 E12DOWEL PIN, 10X20 E4DOWEL PIN, 8X14 E1DOWEL PIN, 8X14 E5DRIVER, SCREW F32DRUM, GEARSHIFT E15DUCT, AIR CLEANER F18DUST SEAL F8DUST SEAL, 23X37X7 F10DUST SEAL, 23X37X7 F10DUST SEAL, 23X37X7 F10-1DUST SEAL, 23X37X7 F10-1DUST SEAL, 30X47X8 F14-1DUST SEAL, 31X40.5X7.1 F24DUST SEAL, 31X40.5X7.1 F24DUST SEAL, 40X50X5 F10DUST SEAL, 40X50X5 F10-1DUST SEAL, 40X50X5 F10DUST SEAL, 40X50X5 F10-1DUST SEAL, BRAKE CAM F11DUST SEAL, STEERING HEAD F6

(E)ELEMENT, AIR CLEANER F18EMBLEM, PRODUCT F2EMBLEM, PRODUCT F2-1

(F)FENDER, FR. F7FENDER, RR. F26FILTER COMP., AIR F19FILTER, CUP F15-1FILTER, CUP F15FLAP, TIRE (1.40-18) F10FLAP, TIRE (IRC) (18) F14FLOAT SET E17FLYWHEEL COMP. E9FORK ASSY., L. FR. BLACK F8FORK ASSY., L. FR. SILVER F8FORK ASSY., R. FR. BLACK F8FORK ASSY., R. FR. SILVER F8FORK, CENTER GEARSHIFT E15

FORK, L. GEARSHIFT E15FORK, R. GEARSHIFT E15FUEL UNIT ASSY F15FUEL UNIT SET F15-1FUSE B (15A) F30

(G)GASKET SET E17GASKET, CARBURETOR INSULATOR E1GASKET, CRANKCASE E12GASKET, CYLINDER E4GASKET, CYLINDER HEAD E1GASKET, EX. PIPE F20GASKET, L. COVER E8GASKET, OIL FILTER CAP E7GASKET, PULSE GENERATOR BASE E1GASKET, R. COVER E5GASKET, TENSIONER LIFTER E3GAUGE, OIL LEVEL E5GAUGE, OIL LEVEL E5GEAR COMP., STARTER REDUCTION E10GEAR COMP., STARTING DRIVEN (56T) E10GEAR, COUNTERSHAFT FIFTH (28T) E14GEAR, COUNTERSHAFT FOURTH (25T) E14GEAR, COUNTERSHAFT LOW E14GEAR, COUNTERSHAFT SECOND (27T) E14GEAR, COUNTERSHAFT THIRD (32T) E14GEAR, COUNTERSHAFT TOP (22T) E14GEAR, IDLE (15T/16T) E10GEAR, MAINSHAFT FIFTH (31T) E14GEAR, MAINSHAFT SECOND (16T) E14GEAR, MAINSHAFT THIRD & FOURTH (25T/24T) E14GEAR, MAINSHAFT TOP (27T) E14GEAR, OIL PUMP DRIVE (34T) E7GEAR, PRIMARY DRIVE (22T) E7GEAR, SPEEDOMETER F10GEAR, SPEEDOMETER F10-1GRIP F32GRIP COMP., R. F3GRIP, L. HANDLE F3GRIP, L. RR. F31GRIP, R. HANDLE F3GRIP, R. RR. F31GROMMET A, SIDE COVER F31GROMMET, AIR CLEANER CASE F16

GROMMET, AIR CLEANER CASE F17GROMMET, AIR CLEANER CASE F16-1GROMMET, HEADLIGHT CASE F1GROMMET, HEADLIGHT CASE F35GROMMET, SIDE COVER F17GROMMET, TOOL TRAY F26GUARD, AIR CLEANER ELEMENT F18GUARD, MUFFLER F20GUARD, NUMBER PLATE F1GUIDE, A.C. GENERATOR CORD E9GUIDE, CAM CHAIN E3GUIDE, CLUTCH OUTER E6GUIDE, CLUTCH OUTER E6GUIDE, DRAIN HOSE F20GUIDE, EX. VALVE (OS) E1GUIDE, FR. FENDER CABLE F7GUIDE, IN. VALVE (OS) E1

(H)HANDLE, EYE WRENCH, 12MM F32HARNESS, WIRE F30HEAD ASSY., CYLINDER E1HEADLIGHT UNIT F1-1HEADLIGHT UNIT F1HEADLIGHT, ASSY F1-1HOLDER A2, HANDLE PIPE UPPER F5HOLDER A2, HANDLE PIPE UPPER F5-1HOLDER SET, BRUSH E11HOLDER, CLUTCH WIRE E12HOLDER, CLUTCH WIRE E12HOLDER, JET E17HOLDER, L. STEP F22HOLDER, MASTER CYLINDER F3HOLDER, MASTER CYLINDER F4HOLDER, NEEDLE JET E17HOLDER, R. STEP F22HORN COMP. (HIGH) F30HORN COMP. (LOW) F30HOSE COMP., FR. BRAKE F4HOSE COMP., RR. BRAKE F12HOSE COMP., RR. MASTER CYLINDER F12HUB COMP. RR. WHEEL. F14HUB SUB ASSY., FR. F10HUB, FR. BRAKE F10HUB, FR. BRAKE F10-1

Page 108: Pc-new Tiger Revo

I N D E K S DESCRIPTION

106

5

Description Block No. Description Block No. Description Block No.

(1)IGNITION PULSE GENERATOR ASSY. E9INDICATOR, RR. BRAKE F11INSULATOR, CARBURETOR E1

(J)JET, MAIN, #122 E17JET, SLOW, #38 E17JOINT B, BRAKE ARM F21JOINT, BRAKE ROD F12JOINT, KICK ARM F21

(K)KEY SET F5-1KEY SET F5KEY, BLANK (60KEYTOP2REPORDER) F5KEY, BLANK (60KEYTOP2REPORDER) F5-1KEY, WOODRUFF, 25X14X4 E13KNOB F2-1KNOB F2

(L)LABEL, BATTERY CAUTION F33LABEL, BATTERY CAUTION F33-1LABEL, CHAIN ADJUSTER F33LABEL, CHAIN ADJUSTER F33-1LABEL, DRIVE CHAIN F33LABEL, DRIVE CHAIN F33-1LABEL, TIRE F33LABEL, TIRE F33-1LABEL, VISOR CAUTION F33LABEL, VISOR CAUTION F33-1LENS COMP., TAILLIGHT F28LENS, L. WINKER (L. FR./R. RR.) F27LENS, R. WINKER (R. FR./L. RR.) F27LENS, TAILLIGHT F28-1LENS, TAILLIGHT INNER F28-1LEVER COMP., CLUTCH E5LEVER COMP., L. HANDLE F3LEVER, CHOKE F3LEVER, FUEL COCK F15-1LEVER, FUEL COCK F15LEVER, R. STEERING HANDLE F4LIFTER ASSY., TENSIONER E3LINK SET E17LOCK ASSY., SEAT F16-1

LOCK ASSY., SEAT F16LOUVER, L. F15LOUVER, R. F15

(M)M/C ASSY., RR BRAKE F12MAINSHAFT, TRANSMISSION E14MARK, DRIVE CAUTION F33-1MARK, DRIVE CAUTION *TYPE A* F33MARK, DRIVE CAUTION *TYPE B* F33MAT, L. FR. COWL F35MAT, R. FR. COWL F35MAT, RR. COMBINATION LIGHT F15-1METER ASSY., COMBINATION F2METER ASSY., COMBINATION F2-1METER ASSY., TACHOMETER & FUEL F2METER ASSY., TACHOMETER & FUEL F2-1MIRROR ASSY, L BACK F3MIRROR ASSY, R BACK F3MOTOR ASSY., STARTING E11MUFFLER COMP., EX. F20

(N)NEEDLE SET, JET E17NUT B, BRAKE ROD ADJUSTING F21NUT, CAP, 5MM F1NUT, CAP, 6MM F19NUT, CAP, 7MM F20NUT, CAP, 8MM F31NUT, CAP, 8MM E1NUT, CLIP, 5MM F26NUT, CLIP, 5MM F16-1NUT, CLIP, 5MM F16NUT, FIXING F3NUT, FLANGE, 10MM F20NUT, FLANGE, 10MM F25NUT, FLANGE, 10MM F31NUT, FLANGE, 6MM F20NUT, FLANGE, 6MM F15-1NUT, FLANGE, 6MM F26NUT, FLANGE, 6MM F27NUT, FLANGE, 6MM F28NUT, FLANGE, 6MM F28-1NUT, FLANGE, 6MM F29NUT, FLANGE, 6MM F30NUT, FLANGE, 6MM F3

NUT, FLANGE, 6MM F4NUT, FLANGE, 6MM F15NUT, FLANGE, 6MM F16-1NUT, FLANGE, 8MM F22NUT, FLANGE, 8MM F31NUT, HEX., 10MM F3NUT, HEX., 6MM F22NUT, HEX., 6MM F2-1NUT, HEX., 6MM F2NUT, HEX., 8MM F24NUT, HEX., 8MM F24NUT, LOCK, 16MM E6NUT, LOCK, 16MM E6NUT, LOCK, 16MM E7NUT, LOCK, 16MM E7NUT, R. HEADLIGHT CASE F1NUT, R. HEADLIGHT CASE F1NUT, SPECIAL, 8MM F12NUT, SPRING, 4MM F15-1NUT, SQUARE, 5MM E1NUT, STEERING STEM F5-1NUT, STEERING STEM F5NUT, TAPPET ADJUSTING E2NUT, U, 10MM F23NUT, U, 10MM F14NUT, U, 10MM F14-1NUT, U, 12MM F10NUT, U, 12MM F10-1NUT, U, 14MM F24NUT, U, 16MM F11NUT, U, 16MM F13NUT, U, 6MM F11NUT-WASHER, 6MM E11

(O)OIL PUMP ASSY. E7OIL SEAL, 12X22X5 E5OIL SEAL, 12X22X5 E5OIL SEAL, 14X28X7 E12OIL SEAL, 16X28X7 E16OIL SEAL, 20X34X7 E14OIL SEAL, 27X40X6 F14OIL SEAL, 27X40X6 F14-1O-RING F15-1O-RING E11

Page 109: Pc-new Tiger Revo

I N D E K S DESCRIPTION

107

Description Block No. Description Block No. Description Block No.

5

O-RING E11O-RING F15O-RING, 10X1.5 F2-1O-RING, 10X1.6 E1O-RING, 13.8X2.5 E8O-RING, 14.8X2.4 F12O-RING, 18X3 E5O-RING, 23X2.8 F8O-RING, 24.4X3.1 E11O-RING, 30MM E8O-RING, 33.5X3.0 E1O-RING, 35X3 E1O-RING, 35X3 E12O-RING, 39.5X5 F15-1O-RING, 39.5X5 F15O-RING, 63X3 E8O-RING, 75X2.5 E1O-RING, 7X1.7 E12O-RING, 8.5X1.5 F2O-RING, 8.5X1.5 F2O-RING, 9.4X2.4 E7O-RING, 9.5X1.5 E3O-RING, 9.8X1.9 E1OUTER COMP., CLUTCH E6OUTER COMP., STARTING CLUTCH E9

(P)PACKING (1) F28-1PACKING (2) F28-1PACKING, FUEL STRAINER CUP F15PACKING, FUEL STRAINER CUP F15-1PACKING, LENS F27PACKING, SOCKET F27PAD SET, FR. F9PAD SET, RR. F13PANEL COMP., RR. BRAKE F11PANEL, L. SHROUD F15-1PANEL, R. SHROUD F15-1PEDAL, BRAKE F21PEDAL, GEAR CHANGE F21PIECE, OIL LOCK F8PIN C, JOINT F21PIN D, JOINT F12PIN, HANGER F9PIN, HANGER F13

PIN, LOCK, 10MM E15PIN, LOCK, 8MM E7PIN, PISTON E13PIN, SPLIT, 2.0X15 F21PIN, SPLIT, 2.0X15 F22PIN, SPLIT, 2.0X15 F12PIN, SPLIT, 3.0X25 F23PIN, SPRING, 2X10 F12PIN, SPRING, 3X10 E5PIN, STEP BAR JOINT F22PINION, KICK STARTER E16PIPE COMP., AIR SUCTION E1PIPE COMP., FR. FORK F8PIPE, SEAT F8PIPE, STEERING HANDLE F5-1PIPE, STEERING HANDLE F5PISTON F9PISTON F13PISTON (0.25) E13PISTON (0.50) E13PISTON (STD.) E13PISTON SET, MASTER CYLINDER F12PIVOT, CHANGE PEDAL F22PLATE A2, FIXING E14PLATE, BEARING SETTING E14PLATE, CAM CHAIN SETTING E12PLATE, CLUTCH E6PLATE, CLUTCH LIFTER E6PLATE, CLUTCH PRESSURE E6PLATE, DIAPHRAGM F4PLATE, DIAPHRAGM F12PLATE, FR. ENGINE HANGER F31PLATE, GEARSHIFT E15PLATE, L. ENGINE UPPER HANGER F31PLATE, PILLION STEP F22PLATE, R. ENGINE UPPER HANGER F31PLATE, VALVE ROCKER ARM SHAFT SETTING E2PLIERS, 135 F32PLUG, BREATHER TUBE F18PLUG, PIN F13PLUG, SPARK E1PLUG, SPARK (DP8EA-9) E1PLUG, SPARK (X24EP-U9) E1PROTECTOR F4

(R)RACE, STEERING BOTTOM CONE F6RACE, STEERING TOP BALL F6RACE, STEERING TOP CONE F6RATCHET, KICK STARTER E16RECTIFIER ASSY., REGULATOR F30RECTIFIER ASSY., SILICON F30REFLECTOR, RR. REFLEX F26RELAY COMP., WINKER F30RESISTOR ASSY. (20W) F30RETAINER F13RETAINER, GEAR BOX F10RETAINER, GEAR BOX F10-1RETAINER, STARTER SPRING E16RETAINER, VALVE SPRING E2RIM, FR. WHEEL F10RIM, RR. WHEEL F14RING E11RING SET, PISTON (0.25) E13RING SET, PISTON (0.50) E13RING SET, PISTON (STD.) E13RING, BACK UP F8RING, HANDLE WEIGHT SNAP F5RING, HANDLE WEIGHT SNAP F5-1RING, OIL SEAL STOP F8RING, PISTON F8RING, STOPPER F9RING, STOPPER F13ROD COMP., PUSH F12ROD COMP., RR. BRAKE F21ROD, CLUTCH LIFTER E6ROD, TIE F21ROLLER, 4X10 E15ROTOR COMP., OIL FILTER E7ROTOR, NEUTRAL SWITCH E15ROTOR, OIL PUMP INNER E7ROTOR, OIL PUMP OUTER E7RUBBER B, HANDLE WEIGHT F5RUBBER B, HANDLE WEIGHT F5-1RUBBER B, SEAT SETTING F16RUBBER B, SEAT SETTING F16-1RUBBER, COWL SETTING F17RUBBER, COWL SETTING F16RUBBER, CUSHION F16-1

Page 110: Pc-new Tiger Revo

I N D E K S DESCRIPTION

108

5

Description Block No. Description Block No. Description Block No.RUBBER, CUSHION F2RUBBER, CUSHION F19RUBBER, GEAR CHANGE PEDAL F21RUBBER, KICK STARTER F21RUBBER, MAGNETIC SHOCK F29RUBBER, METER SETTING F2RUBBER, METER SETTING F2-1RUBBER, MUFFLER MOUNTING F22RUBBER, OIL SEAL E1RUBBER, PIVOT UNDER COVER F1RUBBER, PIVOT UNDER COVER F35RUBBER, PROTECTOR MOUNTING F20RUBBER, PROTECTOR PACKING F20RUBBER, RR. COWL F16RUBBER, RR. FENDER F26RUBBER, SEAT MOUNTING F16RUBBER, SEAT MOUNTING F16-1RUBBER, SEAT MOUNTING F31RUBBER, SEAT SETTING F16-1RUBBER, SEAT SETTING F16-1RUBBER, SEAT SETTING F16RUBBER, SEAT SETTING F16RUBBER, SEAT STAY MOUNTING F16RUBBER, SEAT STAY MOUNTING F16-1RUBBER, SIDE COVER F16-1RUBBER, SIDE COVER F17RUBBER, STAND STOPPER F31RUBBER, STEP F22RUBBER, VISOR F1

(S)SCREEN SET, FUEL STRAINER F15SCREEN SET, FUEL STRAINER F15-1SCREEN, FUEL STRAINER E17SCREEN, OIL FILTER E12SCREW SET A E17SCREW SET B E17SCREW SET C E17SCREW, BLEEDER F13SCREW, BLEEDER F9SCREW, FLAT, 4X12 E7SCREW, FLAT, 4X12 F4SCREW, FLAT, 4X45 F12SCREW, FLAT, 5X10 E17SCREW, FLAT, 6X16 E2

SCREW, FLAT, 6X30 E7SCREW, OVAL, 5X12 E7SCREW, OVAL, 6X40 F5-1SCREW, OVAL, 6X40 F5SCREW, PAN, 2X6 F2-1SCREW, PAN, 2X6 F2SCREW, PAN, 5X11.5 F26SCREW, PAN, 5X11.5 F16-1SCREW, PAN, 5X11.5 F16SCREW, PAN, 5X12 F16SCREW, PAN, 5X16 F17SCREW, PAN, 5X16 F16SCREW, PAN, 5X25 F18SCREW, PAN, 5X30 F15-1SCREW, PAN, 5X30 F15SCREW, PAN, 6X6 E3SCREW, SHROUD SETTING F15SCREW, SHROUD SETTING F15-1SCREW, SIDE STAND PIVOT F23SCREW, SPECIAL, 5X8 F15-1SCREW, SPECIAL, 5X8 F15SCREW, TAPPET ADJUSTING E2SCREW, TAPPING, 3X12 F2-1SCREW, TAPPING, 3X12 F2SCREW, TAPPING, 3X14 F2-1SCREW, TAPPING, 3X14 F2SCREW, TAPPING, 3X16 F5-1SCREW, TAPPING, 3X16 F5SCREW, TAPPING, 3X8 F27SCREW, TAPPING, 4X10 F17SCREW, TAPPING, 4X12 F15-1SCREW, TAPPING, 4X12 F28SCREW, TAPPING, 4X12 F15SCREW, TAPPING, 4X12 F18SCREW, TAPPING, 4X14 F28-1SCREW, TAPPING, 4X14 F2-1SCREW, TAPPING, 4X14 F27SCREW, TAPPING, 4X14 F2SCREW, TAPPING, 4X20 F28SCREW, TAPPING, 4X20 F28-1SCREW, TAPPING, 5X12 F24SCREW, TAPPING, 5X12 F16-1SCREW, TAPPING, 5X12 F16SCREW, TAPPING, 5X20 F18

SCREW, TRUSS, 5X20 F16-1SCREW, TRUSS, 5X20 F16SCREW, VISOR SETTING F35SCREW, VISOR SETTING F1SCREW-WASHER, 3X18 F2-1SCREW-WASHER, 3X18 F2SCREW-WASHER, 3X22 F2-1SCREW-WASHER, 3X22 F2SCREW-WASHER, 3X8 E17SCREW-WASHER, 4X12 F12SCREW-WASHER, 4X12 E17SCREW-WASHER, 4X12 F4SCREW-WASHER, 4X14 E17SCREW-WASHER, 4X16 E17SCREW-WASHER, 4X8 E17SCREW-WASHER, 5X10 E17SCREW-WASHER, 5X16 F1SCREW-WASHER, 5X20 F3SCREW-WASHER, 5X25 F3SCREW-WASHER, 5X35 F3SCREW-WASHER, 5X45 F3SCREW-WASHER, SPECIAL, 4X10 F2SCREW-WASHER, SPECIAL, 4X10 F2-1SEAL SET, FR. FORK F8SEAL SET, PISTON F9SEAL SET, PISTON F13SEAL, AIR CLEANER F18SEAL, VALVE STEM E2SEAT COMP., DOUBLE F16-1SEAT COMP., DOUBLE F16SEAT, JUDDER SPRING E6SEAT, RATCHET SPRING E16SEAT, VALVE SPRING INNER E2SEAT, VALVE SPRING OUTER E2SET RING, 20MM E14SHAFT, GEARSHIFT FORK GUIDE E15SHAFT, IDLE GEAR E10SHAFT, MAIN STAND PIVOT F23SHAFT, REDUCTION GEAR E10SHAFT, VALVE ROCKER ARM E2SHOE SET, BRAKE F11SHROUD SET, L. (WL) F15-1SHROUD SET, R. (WL) F15-1SHROUD, L F15

Page 111: Pc-new Tiger Revo

I N D E K S DESCRIPTION

109

Description Block No. Description Block No. Description Block No.

5

SHROUD, L. INNER F15-1SHROUD, L. INNER F15SHROUD, R F15SHROUD, R. INNER F15-1SHROUD, R. INNER F15SHUTTER SET, KEY (60KEYTOP1REPORDER) F5SHUTTER SET, KEY (6KEYTOP1REPORDER) F5-1SLIDER, CHAIN F24SOCKET COMP. F2-1SOCKET COMP. F28-1SOCKET COMP. F2SOCKET COMP., HEADLIGHT F1SOCKET COMP., HEADLIGHT F1-1SOCKET SET, L. WINKER F27SOCKET SET, L. WINKER F27SOCKET SET, R. WINKER F27SOCKET SET, R. WINKER F27SPACER, NEUTRAL SWITCH E12SPANNER, 10X12 F32SPANNER, 14X17 F32SPANNER, PIN F32SPEEDOMETER ASSY. F2-1SPEEDOMETER ASSY. F2SPINDLE COMP., GEARSHIFT E15SPINDLE, KICK STARTER E16SPOKE SET (A9X161) (INSIDE) F14SPOKE SET (A9X162.5) (OUTSIDE) F14SPOKE SET (B9X194.5) (OUTSIDE) F10SPOKE SET (B9X195) (INSIDE) F10SPRING F4SPRING A, BRAKE ROD F21SPRING A, SIDE STAND F23SPRING ASSY., RR. BRAKE PEDAL F21SPRING G, MAIN STAND F23SPRING, BRAKE PEDAL F21SPRING, BRAKE SHOE F11SPRING, CARBON BRUSH E11SPRING, CLUTCH E6SPRING, CLUTCH LEVER E5SPRING, FR. CUSHION REBOUND F8SPRING, FR. FORK F8SPRING, GEARSHIFT PLATE E15SPRING, GEARSHIFT RETURN E15SPRING, JUDDER E6

SPRING, KICK STARTER F21SPRING, KICK STARTER E16SPRING, KICK STARTER RATCHET E16SPRING, OIL FILTER SCREEN E12SPRING, OIL THROUGH E7SPRING, PAD F13SPRING, PAD F9SPRING, SEAT LOCK F16-1SPRING, SEAT LOCK F16SPRING, SHIFT DRUM STOPPER E15SPRING, STOP SWITCH F21SPRING, VALVE INNER E2SPRING, VALVE OUTER E2SPROCKET COMP., FINAL DRIVEN (43T) F14SPROCKET COMP., FINAL DRIVEN (43T) F14-1SPROCKET, CAM (34T) E3SPROCKET, DRIVE (13T) E14SPROCKET, TIMING (17T) E13STAND COMP., MAIN F23STATOR COMP. E9STAY COMP., VISOR F35STAY SET E17STAY SET, CHOKE E17STAY, FR. COWL F35STAY, FR. FENDER F7STAY, HEADLIGHT F1STAY, RR. WINKER F27STAY, RUBBER F1STAY, TAILLIGHT F16-1STAY, TAILLIGHT F16STAY, VISOR F1STAY, WINKER F27STEM SUB ASSY., STEERING F6STOPPER COMP., GEARSHIFT DRUM E15STOPPER, KICK ARM F21STOPPER, TAILLIGHT F16STRIPE DOMINATE GREY L F34-1STRIPE DOMINATE GREY R F34-1STRIPE EVULVE BLACK L F34-1STRIPE EVULVE BLACK R F34-1STRIPE MAGMA RED L F34-1STRIPE MAGMA RED R F34-1STRIPE MAGNIFICENT BLACK L F34-1STRIPE MAGNIFICENT BLACK R F34-1

STRIPE REIGN BLUE L F34-1STRIPE REIGN BLUE R F34-1STRIPE SET ...... BLACK F34STRIPE SET ...... BLACK BLUE F34STRIPE SET ...... BLACK RED F34STRIPE SET ...... BLUE F34STRIPE SET ...... BLUE SILVER F34STRIPE SET ...... RED F34STRIPE SET ...... SILVER F34SUSPENSION, WINKER RELAY F30SWINGARM SET F24SWINGARM SET F24SWITCH ASSY., COMBINATION & F5-1SWITCH ASSY., COMBINATION & LOCK F5SWITCH ASSY., FR. STOP F4SWITCH ASSY., LIGHTING KILL F3SWITCH ASSY., LIGHTING KILL F3SWITCH ASSY., RR. STOP F21SWITCH ASSY., STARTER MAGNETIC F29SWITCH ASSY., WINKER F3SWITCH COMP., FR. LEVER F3

(T)TAILLIGHT UNIT, ASSY F28-1TANK SET, FUEL (WL) F15TANK SET, FUEL (WL) F15-1TENSIONER, CAM CHAIN E3TERMINAL SET, BRUSH E11THREAD COMP., STEERING HEAD TOP F6THROUGH, OIL E7TIRE, FR. (2.75-18 4PR/42P) F10-1TIRE, FR. (2.75-18 4PR/42P) F10TIRE, RR. F14TIRE, RR. F14-1TOP SET E17TRAY COMP., BATTERY F29TRAY COMP., BATTERY F29TUBE E17TUBE A, AIR SUCTION VALVE F19TUBE ASSY., AIR SUCTION VALVE CONTROL F19TUBE B, AIR SUCTION VALVE F19TUBE COMP. E17TUBE, AIR CLEANER CONNECTING F18TUBE, BATTERY BREATHER F29TUBE, BREATHER F18

Page 112: Pc-new Tiger Revo

I N D E K S DESCRIPTION

110

5

Description Block No. Description Block No. Description Block No.TUBE, FUEL (7.5X190) F15TUBE, FUEL, 7.5X190 F15-1TUBE, INLET F19TUBE, TIRE F14TUBE, TIRE (3.00-18) F10-1TUBE, TIRE (3.00-18) F10TUBE, TIRE (3.25, 3.50 -18, 100/90-18) F14-1TUBE, VINYL, 11X15X440 (95003-37001-60M) F18

(V)VALVE ASSY., AIR SUCTION F19VALVE COMP., FLOAT E17VALVE SET, AIR CUT E17VALVE, EX. E2VALVE, IN. E2VALVE, THROTTLE E17VISOR SET, FR. *TYPE1* F1VISOR, FR. (WL) *TYPE1* F35

(W)WASHER A, SPLINE, 20MM E14WASHER A, THRUST, 20MM E16WASHER B, HANDLE HOLDER F2-1WASHER B, HANDLE HOLDER SETTING F2WASHER B, SPLINE, 20MM E6WASHER C, 8MM E3WASHER, 10X24 E9WASHER, 12MM E16WASHER, 13X20 F21WASHER, 16MM E7WASHER, 17X22 F23WASHER, 53MM F14-1WASHER, 6MM E15WASHER, 6X9 F24WASHER, CHAIN CASE SETTING F24WASHER, COUNTERSHAFT THIRD SPLINE E14WASHER, FR. FENDER SETTING F24WASHER, LOCK E14WASHER, OIL BOLT F4WASHER, OIL BOLT F12WASHER, OIL FILTER ROTOR LOCKING E6WASHER, PLAIN, 10MM F20WASHER, PLAIN, 10MM F25WASHER, PLAIN, 5MM F16WASHER, PLAIN, 5MM F17WASHER, PLAIN, 5MM F17

WASHER, PLAIN, 5MM F1WASHER, PLAIN, 5MM F16WASHER, PLAIN, 6MM F21WASHER, PLAIN, 6MM E1WASHER, PLAIN, 7MM F21WASHER, PLAIN, 8MM F22WASHER, REGULATOR SETTING F19WASHER, REGULATOR SETTING F26WASHER, REGULATOR SETTING F16-1WASHER, RR. AXLE F11WASHER, RR. AXLE F13WASHER, RR. AXLE F14WASHER, RR. AXLE F14-1WASHER, SEALING, 6MM E3WASHER, SEALING, 8MM E1WASHER, SPECIAL, 8MM F8WASHER, SPEEDOMETER GEAR F10WASHER, SPEEDOMETER GEAR F10-1WASHER, SPLINE, 22MM E14WASHER, STEERING STEM F5WASHER, STEERING STEM F5-1WASHER, STEP F22WASHER, THRUST, 12MM E16WASHER, THRUST, 14MM E15WASHER, THRUST, 15MM E14WASHER, THRUST, 15MM E14WASHER, THRUST, 16.5MM E14WASHER, THRUST, 20MM E14WASHER, THRUST, 5MM F35WASHER, THRUST, 5MM F1WASHER, WAVE F9WASHER, WHEEL, 6MM F28WASHER, WHEEL, 6MM F28WASHER, WHEEL, 6MM F28-1WASHER, WHEEL, 6MM F16WEIGHT A, STEERING HANDLE F5WEIGHT A, STEERING HANDLE F5-1WEIGHT B, HANDLE F5-1WEIGHT B, HANDLE F5WEIGHT, BALANCE (10G) F10-1WEIGHT, BALANCE (10G) F14-1WEIGHT, BALANCE (15G) F10WEIGHT, BALANCE (15G) F14WEIGHT, BALANCE (20G) F10

WEIGHT, BALANCE (20G) F10-1WEIGHT, BALANCE (20G) F14WEIGHT, BALANCE (20G) F14-1WEIGHT, BALANCE (30G) F10-1WEIGHT, BALANCE (30G) F14-1WHEEL SUB ASSY., FR. F10WHEEL SUB ASSY., RR. F14WINKER ASSY., L. FR. F27WINKER ASSY., L. RR. F27WINKER ASSY., R. FR. F27WINKER ASSY., R. RR. F27WRENCH, BOX (P18X19) F32WRENCH, EYE, 24MM F32

Page 113: Pc-new Tiger Revo

PT Astra Honda MotorTECHNICAL SERVICE DIVISION

1 8 KCJ 9 I 1Printed by GOP-2008