METODA APLIKASI TAM COMPOSITE WRAPPING

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Cathodic Protection & Coating System

METODA APLIKASI

TAM 101 METAL FILLER & TAM 102 METAL ADHESIVE

A. Instruksi Kerja

Prosedur Pembersihan dengan Powertool

1) Bersihkan permukaan pipa dari karat dengan menggunakan power tools.

2) Pastikan media yang akan diaplikasi Bersih dari karat dan hingga terlihat

Permukaan Metal Bar yang Bersih

3) Jika menggunakan Patching maka preparation di patching seperti pada no 1 dan

2.

Alat yang digunakan

- Gerinda.

- Sikat kawat.

- Kape

- Amplas

- Palu

- Spatula

- Mixer Pengaduk

B. Prosedur Aplikasi TAM 101 Metal Filler

1. Persiapkan alat kerja seperti spatula dan media alas untuk mencampur TAM 101

Metal Filler Base + Activator

2. Campurkan TAM 101 Metal Filler Base + Activator dengan Mix Ratio

Base : Activator By Weight (423.5 : 258.3) dengan menggunakan Spatula selama

2-3 menit di atas media alas pencampuran.

3. Aplikasikan TAM 101 Metal Filler ke Pipa yang akan didempul (dibentuk body

baru). Tunggu hingga 2-3 jam hingga kering sempurna (cure time).

METODA APLIKASI TAM COMPOSITE WRAPPING

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Cathodic Protection & Coating System

4. Setelah selesai diaplikasi TAM 101 Metal Filler (apabila diperlukan aplikasi

selanjutnya maka diperlukan TAM 102 Metal Adhesive).

C. Prosedur Aplikasi TAM 102 Metal Adhesive

1. Persiapkan alat kerja seperti spatula dan media alas untuk mencampur TAM 102

Metal Adhesive Base + Activator

2. Campurkan TAM 102 Metal Adhesive Base + Activator dengan Mix Ratio

Base : Activator By Weight (203.2 : 76.9) dengan menggunakan Spatula selama

2-3 menit di atas media alas pencampuran.

3. Aplikasikan TAM 102 Metal Adhesive yang sudah tercampur sempurna ke Pipa

yang bocor dan patching yang telah disesuaikan dengan ukuran pipa yang bocor.

Setelah siap aplikasi TAM 102 Metal Adhesive ke pipa bocor dan patching lalu

Tempelkan dan tekan. Tunggu hingga 2-3 jam hingga kering sempurna (cure time).

Lalu Pasang Baut di Patching. Pastikan tidak ada rembesan dari pipa.

General Description Typical Uses

A Two component paste grade system based on a silicon steel alloy blended with high molecular weight reactive polymers and oligomers. When cured, the material is durable yet fully machinable. For use in original equipment manufacture or repair situation. Application for shafts,hydraulic rams,pipes,and tanks.

Specification Data Appearance Colors Density Pull of Adhesion Test Tensile Shear Strength Curing Time Shelf life Pot life Volume Package Mixing ratio

Paste Grey Brown 2.2 g/cm3

25 Mpa ( ASTM D 4541) 190 Kg/cm2 (ASTM D 1002) 30 minutes

5 years when stored between 00C and 30

0C

300C @ 15 minutes 3 Liter/Set 423.55 : 258.3 by weight

Method of Application PUTTY KNIFE

RECOMMENDED

TECHNICAL DATA SHEET TAM 101 METAL FILLER

Surface Preparation

For proper technique,refer to the TAM 101 METAL FILLER BLASTED STEEL ISO 8501-1 / SSPC-SP10 / NACE NO 2. Instructions for use leaflet which is enclosed with each package product.

Warranty

TAM 101 METAL FILLER Guarantee this product will meet the performance claims stated here in when material is stored and used as instructed in the TAM further guarantee that all its product are carefully manufactured to ensure the highest quality possible and tested strictly in accordance ith universally recognized standard (ASTM)

Healthy and Safety

Prior to using this material please consult the relevant Material Safety Data Sheet (MSDS).

Technical Services

Complete technical assistance is available and include fully trained Technical Service Personnel, full staff research development and quality control laboratories. Contact the division through TAM Head Office.

TECHNICAL DATA SHEET TAM 101 METAL FILLER

.

General Description

100% solid, moisture-tolerant, high-modulus, high- strength, structural epoxy Putty adhesive. To Kill initialy rust Fully compatible and excellent adhesion To TAM composite laminated to concrete and steel. High abrasion and shock resistance Excellent adhesives to steel. concrete, masonry, plasters and other building material. Binder for TAM composite

Specification Data Colors

Volume Solid

Theoretical Coverage

Pull Off Adhesion

Tensile Shear Strength

Thinner

Cleaner

Potlife

Storage

Packsize

Density

Mixing ratio

Grey

100%

for 1000 microns DFT: 1.00 sq.m/Liter

35 Mpa (ASTM D4541)

217 Kg/cm2 (ASTM D1002)

Not Recommended

Thinner 120

30 minutes @ 300C

stores in cool, dry conditions

4 Liter/Set

1.26 g/cm3

203.2 : 76.9 by weight

Method of Application Trowel/Roller

RECOMMENDED

Drying time

Substrate temperature

Hard dry

Touch dry Re-coating interval

Minimum Maximum

30 ˚ C 1 hours 30 minutes 1 hours 3 days

TECHNICAL DATA SHEET TAM 102 METAL ADHESIVE

Surface Preparation

All surfaces to be coated should be clean, dry and free from contamination For Steel substrate SSPC –SP10/NACE NO2/ISO 8501-1 Sa 2.5

Mixing

Stir the contents of the containers until mixed to a uniform consistency. Mix a complete unit in the proportion supplied must be used within the working pot life specified.

Safety Precaution

This is a solvent free based paint and care should be take to avoid inhalation of vapour as well as contact between the wet paint and exposed skin or eyes.

Technical Service

TAM maintains a technical division to investigate and advice on all problems related to application control. The divisions will advice on the correct selection of and specification for the required floor coatings system. Contact the division through head office.

TECHNICAL DATA SHEET TAM 102 METAL ADHESIVE

Test Report No. 7191230384-MEC20-LAS dated 12 FEB 2020

Note: This report is issued subject to the Testing and Certification Regulations of the TÜV SÜD Group and the General Terms and Conditions of Business of TÜV SÜD PSB Pte Ltd. In addition, this report is governed by the terms set out within this report.

SUBJECT:

Pull off Adhesion Test and Tensile Shear Strength Test.

TESTED FOR:

PT. TAM Victory Cemerlang JL. Flores III Blok C3 No. 5 Kawasan Bekasi Fajar Industri Estate MM2100 Cibitung – Bekasi, Jawa Barat West Java Indonesia, 17510

Attn: Mr. Khamdani Hariemukti

SAMPLES DESCRIPTION:

The Following Test Specimens and Glue Sample we are submitted by PT. TAM Victory Cemerlang on 28 January 2020 for Testing. Preparation Sample Grit Blasted (SSPC-SP10) (ISO 8501-1 Sa2.5).

Sample Nominal Dimension Quantity

TAM 101 Metal Filler Glue

(Base & Activator) Base = 449.4 Gram

Activator = 72.65 Gram 2 Bottles

Mild Steel Strip 100 mm x 25 mm x 1.4 mm 10 pcs

Mild Steel Plate 200 mm x 200 mm x 1.4 mm 7 pcs

Photograph Specimens Sample Submitted

Laboratory:

TÜV SÜD PSB Pte. Ltd. No.1 Science Park Drive Singapore 118221

Phone : +65-6885 1333 Fax : +65-6776 8670 E-mail: enquiries@tuv-sud-psb.sg www.tuv-sud-psb.sg Co. Reg : 199002667R

Regional Head Office:

TÜV SÜD Asia Pacific Pte. Ltd. 1 Science Park Drive, #02-01 Singapore 118221

Page 1 of 3

Test Report No. 7191230384-MEC20-LAS dated 12 FEB 2020

Page 2 of 3

TEST METHODS:

1. Pull-Off Adhesion

ASTM D4541 : 2017

Standard Test Method for Pull-Off Adhesion Using Portable Adhesion Elcometer 506

Nominal Dimensions : 200 mm x 200 mm x 1.4 mm Mix Ratio By Weight : TAM 101 Metal Filler Glue (Base : Activator = 449.4 : 72.65) Curing Condition : 168 hours at 25 °C, 50% RH

2. Tensile Shear Strength

Refer to Reference : ASTM D1002 : 2010 (Reapproved 2019)

Standard Test Method for Apparent Shear Strength of Single-Lap-Joint Adhesively Bonded Metal

Specimens By Tension Loading (Metal to Metal)

Nominal Dimensions : 100 mm x 25 mm x 1.4 mm Mix Ratio By Weight : TAM 101 Metal Filler Glue (Base : Activator = 449.4 : 72.65) Curing Condition : 168 hours at 25 °C, 50% RH

DATE OF TEST:

28/01/2020 - 12/02/2020

TEST RESULTS:

Characteristics Unit Results Mode of Success

Pull-Off Adhesion (Clean & Dry) Using Elcometer 506

Average

Pull-Off Adhesion Success

Maximum 26

Minimum 23

Tensile Shear Strength (Clean & Dry)

Average Kg/cm2

Tensile Shear Strength Success

Leong Ann Seow Dr Hu Guang Xia Higher Associate Engineer Senior Consultant

Polymer Products Mechanical Centre

25

MPa

190

Maximum 192

Minimum 189

Test Report No. 7191230384-MEC20-LAS dated 12 FEB 2020

Page 3 of 3

Please note that this Report is issued under the following terms :

1. This report applies to the sample of the specific product/equipment given at the time of its testing/calibration. The results are not used to indicate or imply that they are applicable to other similar items. In addition, such results must not be used to indicate or imply that TÜV SÜD PSB approves, recommends or endorses the manufacturer, supplier or user of such product/equipment, or that TÜV SÜD PSB in any way “guarantees” the later performance of the product/equipment. Unless otherwise stated in this report, no tests were conducted to determine long term effects of using the specific product/equipment.

2. The sample/s mentioned in this report is/are submitted/supplied/manufactured by the Client. TÜV SÜD PSB therefore assumes no responsibility for the accuracy of information on the brand name, model number, origin of manufacture, consignment or any information supplied.

3. Nothing in this report shall be interpreted to mean that TÜV SÜD PSB has verified or ascertained any endorsement or marks from any other testing authority or bodies that may be found on that sample.

4. This report shall not be reproduced wholly or in parts and no reference shall be made by the Client to TÜV SÜD PSB or to the report or results furnished by TÜV SÜD PSB in any advertisements or sales promotion.

5. Unless otherwise stated, the tests were carried out in TÜV SÜD PSB Pte Ltd, No.1 Science Park Drive Singapore 118221.

July 2011

Test Report No. 7191230384-MEC20-LAS dated 12 FEB 2020

Note: This report is issued subject to the Testing and Certification Regulations of the TÜV SÜD Group and the General Terms and Conditions of Business of TÜV SÜD PSB Pte Ltd. In addition, this report is governed by the terms set out within this report.

SUBJECT:

Pull off Adhesion Test and Tensile Shear Strength Test.

TESTED FOR:

PT. TAM Victory Cemerlang JL. Flores III Blok C3 No. 5 Kawasan Bekasi Fajar Industri Estate MM2100 Cibitung – Bekasi, Jawa Barat West Java Indonesia, 17510

Attn: Mr. Khamdani Hariemukti

SAMPLES DESCRIPTION:

The Following Test Specimens and Glue Sample we are submitted by PT. TAM Victory Cemerlang on 28 January 2020 for Testing. Preparation Sample Grit Blasted (SSPC-SP10) (ISO 8501-1 Sa2.5).

Sample Nominal Dimension Quantity

TAM 102 Metal Adhesive Glue

(Base & Activator) Base = 195.7 Gram

Activator = 25.4 Gram 2 Bottles

Mild Steel Strip 100 mm x 25 mm x 1.4 mm 10 pcs

Mild Steel Plate 200 mm x 200 mm x 1.4 mm 7 pcs

Photograph of the adhesive and specimens submitted

Laboratory:

TÜV SÜD PSB Pte. Ltd. No.1 Science Park Drive Singapore 118221

Phone : +65-6885 1333 Fax : +65-6776 8670 E-mail: enquiries@tuv-sud-psb.sg www.tuv-sud-psb.sg Co. Reg : 199002667R

Regional Head Office:

TÜV SÜD Asia Pacific Pte. Ltd. 1 Science Park Drive, #02-01 Singapore 118221

Page 1 of 3

Test Report No. 7191230384-MEC20-LAS dated 12 FEB 2020

Page 2 of 3

TEST METHODS:

1. Pull-Off Adhesion

ASTM D4541 : 2017

Standard Test Method for Pull-Off Adhesion Using Portable Adhesion Elcometer 506

Nominal Dimensions : 200 mm x 200 mm x 1.4 mm Mix Ratio By Weight : TAM 102 Metal Adhesive Glue (Base:Activator = 195.7 : 25.4) Curing Condition : 168 hours at 25 °C, 50% RH

2. Tensile Shear Strength

Refer to Reference : ASTM D1002 : 2010 (Reapproved 2019)

Standard Test Method for Apparent Shear Strength of Single-Lap-Joint Adhesively Bonded Metal

Specimens By Tension Loading (Metal to Metal)

Nominal Dimensions : 100 mm x 25 mm x 1.4 mm Mix Ratio By Weight : TAM 102 Metal Adhesive Glue (Base:Activator = 195.7 : 25.4) Curing Condition : 168 hours at 25 °C, 50% RH

DATE OF TEST:

28/01/2020 - 12/02/2020

TEST RESULTS:

Characteristics Unit Results Mode of Success

Pull-Off Adhesion (Clean & Dry) Using Elcometer 506

Average

Pull-Off Adhesion Success

Tensile Shear Strength (Clean & Dry)

Average Kg/cm2

Tensile Shear Strength Success

Leong Ann Seow Dr Hu Guang Xia Higher Associate Engineer Senior Consultant

Polymer Products Mechanical Centre

35

MPa Maximum 36

Minimum 34

217

Maximum 220

Minimum 205

Test Report No. 7191230384-MEC20-LAS dated 12 FEB 2020

Page 3 of 3

Please note that this Report is issued under the following terms :

1. This report applies to the sample of the specific product/equipment given at the time of its testing/calibration. The results are not used to indicate or imply that they are applicable to other similar items. In addition, such results must not be used to indicate or imply that TÜV SÜD PSB approves, recommends or endorses the manufacturer, supplier or user of such product/equipment, or that TÜV SÜD PSB in any way “guarantees” the later performance of the product/equipment. Unless otherwise stated in this report, no tests were conducted to determine long term effects of using the specific product/equipment.

2. The sample/s mentioned in this report is/are submitted/supplied/manufactured by the Client. TÜV SÜD PSB therefore assumes no responsibility for the accuracy of information on the brand name, model number, origin of manufacture, consignment or any information supplied.

3. Nothing in this report shall be interpreted to mean that TÜV SÜD PSB has verified or ascertained any endorsement or marks from any other testing authority or bodies that may be found on that sample.

4. This report shall not be reproduced wholly or in parts and no reference shall be made by the Client to TÜV SÜD PSB or to the report or results furnished by TÜV SÜD PSB in any advertisements or sales promotion.

5. Unless otherwise stated, the tests were carried out in TÜV SÜD PSB Pte Ltd, No.1 Science Park Drive Singapore 118221.

July 2011