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    1

    Oleh

    I W ayan Suweca

    KK P erancangan Mesin ITB

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 2

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    Routine designAll possible solution types are enumerated (that is, allthe attributes, applicable useful methods, and thestrategies are known a priori).

    Innovative designThe knowledge base is already known and available todesigner. The solutions are novel, but no newknowledge is added.

    Creative designNeither the attributes nor the strategies are knownahead of time. New variables and new knowledge basesare added to the system.

    1.1. Classes of Design (Brown & Chandrasekaran, 1985)

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 6

    1.2. Product Life Cycle

    Needs

    Design &

    Development

    Manufacturing &

    Distribution

    Operation &

    Maintenance

    Face Out

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    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 7

    2. Design Methodology

    Design methodology is a prescribed

    sequence of action in conducting design

    process.

    It is important to know in what context a

    given methodology is applicable and forwhat problem types it is useful.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 8

    Recognition of needs

    Definition of problem

    Gathering of information

    Conceptualization

    Detailing

    Evaluation

    CommunicationIncreasingAbstraction

    IncreasingDetail

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    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 9

    2.1. French Method

    : Process

    : Result

    Needs

    Analysis ofproblem

    Statementof problem

    Conceptualdesign

    SelectedSchemes

    Embodiment ofschemes

    Detailing

    Workingdrawing

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 10

    2.2. Ullman Method

    TeamEstablishment

    Cost & scheduleestimation

    JobDevelopment

    Market

    Analysis

    Project planapproved?

    ProjectDefinition & Planning

    SpecificationDefinition

    CustomerIdentification

    EstablishTechnical

    Specification

    EstablishCustomer Needs

    CompetitorEvaluation

    Spec.approved?

    DetermineTarget

    No

    ProductDevelopment

    ConceptualDesign

    ProductSupport

    CreateConcept

    Documentation &Communication

    EvaluateConcept

    Make Decisionfor the Concept

    Conceptapproved?

    Changethe plan

    ProduceProduct

    Production

    Performance &Strength

    Cost

    Productionapproved?

    Documentation &Communication

    Improve?

    No

    Stop

    Yes

    Start

    Y

    es

    SalesSupport

    Manufacturing &Assembling

    Support

    TechnicalModification

    Customer

    Support

    Improve?

    Stop

    No

    No

    Ye

    s

    Improve?

    Stop

    No

    No

    Yes

    Yes

    Productevaluation

    Y

    es

    Make Decisionfor the product

    Improve?

    Stop

    No

    No

    Yes

    Yes

    End

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    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 11

    2.3. VDI M ethod

    T a s k

    Clarify & definethe task

    Determine functionand their structure

    Search for solution principlesand their combinations

    Divide intorealizable modules

    Develop layout ofkey modules

    Complete overallmodules

    Prepare production andoperating instructions

    Further Realization

    1

    2

    7

    6

    5

    4

    3

    Itera

    teforwardsan

    dbac

    kwards

    be

    tweenprev

    iousan

    dfollow

    ingstages

    Specification

    Function structures

    Principles solutions

    Module structure

    Definitive layouts

    Product documents

    Preliminary layouts

    Fulfil

    landadaptrequirement

    Phase I

    Phase II

    Phase III

    Phase IV

    STAGES RESULTS PHASES

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 12

    2.4. Pahl & Beitz MethodT a s k

    Market, company, economy

    Plan and clarify the task

    Develop the principles

    Prepare production andoperating documents

    Solution

    Requirement list(Design specification)

    Concept

    (Principle solution)

    Preliminary layout

    Definitive layout

    Product documentation

    Upgradeandim

    prove

    Informationadapttherequirementslist

    Plann

    ingan

    d

    clari

    fying

    the

    tas

    k

    Concep

    tua

    l

    des

    ign

    De

    tail

    des

    ign

    Em

    bo

    dimen

    t

    des

    ign

    Optimizationof

    theproduction

    Optimizationofthe

    layout,

    formsand

    materials

    Optimizationof

    theprinciple

    Define the construction structure

    Develop the construction structure

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    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 13

    2.5. Ibrahim Zeid Method

    Designneed

    Designspecifications

    Feasibility study withcollecting design information

    Designdocumentation

    Designevaluation

    Designanalysis,

    optimization

    DesignAnalysis

    model

    Designconcept-ualization

    Processplanning

    ProductionQualitycontrol

    Packaging Shipping

    Marketing

    Productionplanning

    Design andprocurementof new tools

    Ordermaterials

    NC/CNC/DNC Pro-gramming

    Design Process

    Manufacturing Process

    Synthesis

    Analysis

    CAD + CAE

    CAM

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 14

    2.6. Dieter MethodProduct Specification

    Develop Design Concept

    Analysis Critical Design Features

    Create Detail Design

    Analysis Detail Design

    Generate Detailed Drawings

    Build Prototype

    Test Prototype

    Program N/C Machine Tools andAutomated Manufacturing Equipment

    Manufacturing Product

    Test Finished Product

    Ship Product

    Monitor Filed Performance

    Historical andCurrent Test Data

    Design Database

    Modify Design

    CAM

    CAD

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    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 15

    Total project planning

    Design planning

    Sketch drawing

    Scheme drawing

    Final scheme drawing

    Parts drawing

    Assembly drawing

    Parts fabrication

    Assembly

    Inspection

    Designinanarrows

    ense

    D

    esigninabroadsense

    2.7. Hatamura Method

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 16

    Total project planning

    Design planning

    Sketch drawing

    Scheme drawing

    Final scheme drawing

    Parts drawing

    Assembly drawing

    Parts fabrication

    Assembly

    Inspection

    Project proposal document

    Scheme drawing

    3. Specific Process in Hatamura Method

    Sketch drawing

    Design planning documentDesign specification document{ }

    Final scheme drawingDesign document (including design calculation){ }

    Parts drawingPart list{ } Assembly drawing Fabrication specification document Operation instruction document Inspection specification document

    { }

    Manufacturing Process}

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    Designplanning

    Total projectplanning

    Sketchdrawing

    Specification document

    Timetable

    Budget list

    (a) Stages of des ign (b) Decision matters (c) Outcomes

    Proposal

    Organization

    Delivery schedule

    Overall cost

    Outline specifications

    Division of labor

    Budget

    Time schedule

    Basic specifications

    3.1. Design P lanning

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 18

    3.2. Sketch Draw ing

    Sketch drawing

    Design planning

    Scheme drawing

    Function diagram

    Mechanism diagram

    Powersystemdiagram

    (a) Stages (b) Items for consideration (c) Diagrams used

    Basic specifications

    Lay-out the design ideas in mind

    (a large portion is still abstract oruncertain)

    Different kinds of sketch drawing

    More details of functions,mechanism, and structure are

    incorporated at this stage

    Forceline diagram

    Starting characteristicsdiagram

    BodeplotControl system diagram

    Measurement/control

    Dynamic characteristics

    Structural balance & beauty

    Static characteristics

    Transmission of motion &forces

    Drive

    Mechanism

    Function

    Measurement systemdiagram

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    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 19

    Items to beconsidered in sketch

    drawing

    Functionalrequirement

    andassociatedconstraints

    Mecha-nism

    Drive

    Function

    Transmi-ssion ofmotion

    and force

    Sensingand

    control

    Dynamiccharac-teristics

    Balance

    Staticcharac-teristics

    Pneu-

    matic

    Piezo-

    electric

    Motor

    Hydrau-

    lic

    Guide

    Rotary

    shaft

    Link

    Hydr/

    pneuElastic

    defor.

    Gear

    Cam

    Timing

    belt

    Clutch

    Force

    line Strength

    Rigidity

    Balance

    Support

    Appea-

    rance

    Symetry

    Force

    and

    size

    cg

    Starting

    Vibration

    I

    GD2

    Freg.

    Charac.

    Reso-

    nance

    Vib.Isola-tion

    Recor-

    ding

    DisplayOpe-ration

    Ampli-

    fication.

    Sensor

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 20

    3.3. Scheme Draw ing

    Scheme drawing (SD)

    Sketch drawing

    Parts/assembly drawing

    (a) Stages

    (b) Items to be investigated

    (c) Decision items

    Outline structure

    The first SD containingthe structural details

    The SD produced at theintermediate stages where a lotof investigations and discussionstake place towards improvement

    The final SD containingall the final decisions

    Parts in stock to be utilized

    Commercial parts to be purchased

    Manufacturers

    Standards, regulations, rules

    Possible interference caused to the environment

    Possible interference received from the environment

    Available utilities

    Installation space of the machine

    (SD1)

    (SDn)

    (SD1,..., SDn-1)

    Transportation and installation

    Maintenance

    Manufacturers

    Assembly/disassembly

    Machining methods

    Machine elements

    Materials

    Dimensions

    Installation space of the machine

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    Items to beconsidered in

    SD

    Constraintsimposed onthe designcontents

    Installa-

    tion

    space

    Interfe-rence

    from envi.

    Parts in

    stock,usable old

    parts

    Interfe-rence to

    envi.

    Commer-cial

    products

    Manu-facturers

    Stand.Regula-tions,rules

    Speci-fication

    Usable

    old

    parts

    Availableutilities

    Trans-

    portation

    Installa-

    tion

    location Opera-

    tion

    space

    Standardizedparts

    Parts in

    stock

    Machi-ningskills

    Deli-

    very

    Cost

    Order

    Reliability

    ofmanufac-

    turer

    Personin

    charge

    Corres-ponden-

    ceAtmos-phere

    Electro-magneti

    sm

    Light

    NoiseHum

    Mag-

    netism

    Vibra-tion

    Humanmove-ment

    Ground

    current

    Wind

    Odour

    Corro-

    sive gas

    Humadity

    Temperature

    Trans-porta-tion

    Elec-

    tricityWater

    Com-

    pressedair

    Fuel

    SupplyDrai-nage

    Petrol

    Gas

    Patent

    Stan-dards

    Govern-ment

    regula-tions

    Environ-

    mental

    polution

    Safety

    Int.Stand.

    Dom.Stand.

    Corp.Stand.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 22

    Items to bedetermined by adesigner in SD

    Decisionitems

    in schemedrawing

    Electri-

    city Water

    Compres

    sed air

    Marketingparts

    Wiring

    Sensor

    Pipearrange-

    ment

    Manu-facture

    Corners

    Machi-ning

    precision

    Plane

    deviation

    Mate-rial

    Standardized size

    Tie-in

    Squa-reness

    Paralle-

    lism

    Motionstrokerange

    Totalsize

    Heattreat-ment

    JigMaterialpreparati

    on

    Machi-ning

    process

    Elementdesign

    Speci-fication

    Assembly Disasse

    mbly

    Cost

    Deli-very

    Manu-facturer

    Mainte-nance

    Machinetool

    Machi-ningorder

    Machi-ning

    method

    Surfaceroughness

    Fit

    Occu-pancyspaceTole-

    rance

    Specificdimen-

    sion

    Installa-tion

    Dimen-sion

    Services

    Material

    Fabri-cation

    Wiring/pipe

    arrange-ment

    Assembly/dissasem-

    bly

    Machi-ning

    Machineelements

    Centre

    deviation

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    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 23

    3.4. Instruction for Production

    Scheme drawing

    Fabrication

    (b) Working contents and information

    Final scheme drawing

    Fabrication specificationdrawing

    Parts drawing

    Parts list

    Assembly drawing

    Operationspecification

    list

    (Extraction and representation of the informationassociated with each part fabricated)

    (Assembly simulation based on the information of theindividual parts)

    (List constructed from the assembly and parts drawing,which contains the information necessary for assembly)

    (a) Steps in the preparation of thefabrication specification docum ent

    (Document which contains the information on thefabrication of each part and the total assembly)

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 24

    3.5. Fabrication & VerificationPreparation of fabricationspecification document

    (Place an order for the product based on the parts drawings,

    assembly drawing, and part list)

    (Order and follow-up of the fabrication of each parts)

    (Order and follow-up of the purchase of marketing parts)

    (Inspection of the individual parts, order and follow-up of theassembly work)

    Parts drawing

    Assembly drawing

    Fabrication

    Parts fabrication

    Parts purchasing

    Assembly

    Verification

    Inspection

    Test/trial run

    Post-process of design

    Release/presentation

    Patent

    Overall review

    (Work accompanying design)

    (Rights assertion with respect to the design result)

    (Review of the whole design project)

    (Verification of the performance of the machine)

    (b) Contents of designers work(a) Steps after completing thefabrication specification document

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    4. Post-Process of Design

    4.1. Application for patent The designs which are excellent are at the same time

    those that are most prone to be copied. Thus,designers are strongly encouraged to protect theirintellectual properties in the form of patent, copyright, etc.

    Establishing intellectual property is the action oflinking intellectual activities with the economy.

    The crucial point in applying for patent is to do it assoon as you get the idea. It is not surprising thatother competitive designers working in the same filedmay come up with a similar idea to yours.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 26

    4.2. Comprehensive Evaluation

    In addition to checking that all specifications are met during the

    test/trial run, it should also be evaluated to see if it is really relevant to

    whole project. This type of review plays an important role, especially in

    cases where a totally new machine has been created, for instance, for

    research and development purposes. The review, at least, should

    examined the following points:1. Was the project as a whole justifiable?

    2. Was the design plan appropriate, in terms especially of cost,

    schedule/delivery, and staff?

    3. Was the design in accordance with the objective of the research and

    development?

    4. What was the difference between actual and projected total expenditure.

    5. Was the project profitable?

    6. Was it released at the right time to the market?

    7. Does the machine actually meet the customers needs?

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    4.3. Publicity

    When the designed machine is completed and theobjectives has been achieved, the machine should be

    publicized.

    If it was for university research, the content of the research

    itself should be published in learned journals.

    If it was for industrial development, the product should be

    advertised in newspaper, on TV, and in magazines.

    A designers pleasure at receiving a flood of enquiries about

    and orders for the product will fan the flames of his/her

    ambition to produce a new and better design in the future.

    Research without publication is nothing and development

    without publicity is childs play.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 28

    5. SomeViewpoints in Machine Design

    5.1. Machines: past and future

    Structure

    Operating ends

    Power source

    Transmissionmechanism

    Structure

    Operating ends

    Power source

    Transmissionmechanism

    Sensor

    Actuator

    Informationprocessing unit

    Intell igent elements

    Intell igent machine

    Conventionalmachine

    Conventional of thefuture machine

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    5.2. Conditions to be Satisfied in M achine Design

    Flow offorces

    Mechanismto satisfyfunctions

    Balance(for gravity)

    Strength

    Balance ofthe form orappearance

    MachineDesign

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 30

    5.3. General Topics Considered in Machine Design

    Forceand

    strength

    Function

    Dimension

    Structure

    Mechanism Material

    Machiningprocess

    Form

    Machineelements

    Functionalrequirementsand associated

    constraints

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    5.4. Checklist of Design Results

    Are the costs of manufacturing and time for manufacturing appropriate?3.

    Do the specification (performance, size, weight, etc.) satisfy the needs?2.

    Is it really necessary to fabricate the machine?1.

    StatusParameterNo.

    1. PLANNING

    2. FUNCTION

    Were all power sources, information sources, signal lines and controldevices that are to be attached, considered?

    3.

    Were all necessary functions considered?2.

    Will the machine achieve the desired function?1.

    StatusCheck List ParameterNo.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 32

    3. MECHANISM & CONSTRUCTION

    Was a suitable clamp implemented for wiring and piping?12.

    Was the load examined, not only from the driving side, but also consideringthe effect of gravity of the parts and force of inertia?

    11.

    Was consideration to high-speed rotating parts sufficient?10.

    Has consideration been given to vibration?9.

    Are the direction of air flow and oil flow correct? Are they confirmedgraphically?

    8.

    Are the direction of the shaft rotation, movement and direction of level andlink correct? Are they confirmed graphically?

    7.

    Is it constructed in such a way that it is thick where the flow of force islarge and thin where the flow of force is small?

    6.

    Is the balance good? Is the machine beautiful?5.

    Is the flow of forces closed?4.

    Are the mechanism and construction as simple as possible?3.

    Was the most appropriate mechanism adopted?2.

    Is the mechanism and construction suitable to achieve the functions?1.

    StatusCheck List ParameterNo.

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    4. MATCHING WITH EXTERIOR CONDITIONS

    Was sufficient consideration given to safety and accident prevention?10.

    Will the machine be able to manage with the available utilities (water, air,electricity)?

    9.

    Is there any interference with the surrounding area due to movement,action, etc.?

    8.

    Can the machine be accommodated in the space available?7.

    Is the effect on the surrounding area all right?6.

    Is there any concern about unwanted water accumulation which may causefreezing and bursting?

    5.

    Was consideration given to the rusting of sliding part and adjusting screwsdue to air exposure?

    4.

    Were changes in length and reduction of gaps due to variation oftemperature considered?

    3.

    Was consideration given to high temperatures, low temperatures, dust,corrosiveness, vibration, etc.?

    2.

    Will the machine withstand the effect of surrounding conditions?1.

    StatusCheck List ParameterNo.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 34

    5. SHAPE

    Is the shape suitable for operability?6.

    Are parts, holes, cavities, etc., sensibly shaped?5.

    Does the shape lend itself to assembly and disassembly?4.

    Can the shape be fabricated?3.

    Can the shape be made simpler?2.

    Is the shape of the machine good enough to achieve the required function?1.

    StatusCheck List ParameterNo.

    6. STRENGTH

    Is it constructed such that it is thick where flow of force is large and thinwhere flow of force is small?

    4.

    For the machine with a forced vibration element, is he characteristicvibration frequency larger than the forced vibration frequency?

    3.

    Is the deformation within an allowable range?2.

    Is static strength sufficient? Is fatigue strength sufficient?1.

    StatusCheck List ParameterNo.

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    7. DIMENSI ONS

    Concentration of local stress, breakage, etc, tends to occur due toquenching in parts with sharp edges, and with complicated shapes or partswith an abrupt variation in thickness. Was the size of radius examined toprevent this from occurring?

    12.

    Has the stroke (working range) of movable parts been entered?11.Have dimensions for fixing and transport been entered correctly?10.

    Have other related devices been drawn and mutual relations between themchecked?

    9.

    Are interfaces good?8.

    Is the designation of fitting appropriate?7.

    Are dimensions as clear-cut as possible?6.

    Have the dimensions of mating chamfer and radius been considered?5.

    Have treatments of chamfer and radius been designated?4.

    Can the dimensions be realized from a manufacturing viewpoint?3.

    Is there any redundancy in the dimensions?2.

    Is there any omission in the details of dimensions?1.

    StatusCheck List ParameterNo.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 36

    7. DIMENSI ONS (continued)

    Has the reference plane for machining been considered?23.

    Has tolerance been chosen such that fabrication error and assembling errorcan be avoided?

    22.

    Has tolerance in shape (parallelism, squareness, cylindricity, etc.) beenconsidered?

    21.

    Is surface roughness appropriate? It is not too strict20.

    Has surface roughness been designated?19.

    Is tolerance (including fitting) unnecessarily strict?18.Has tolerance been considered?17.

    Has the occupancy space been correctly indicated?16.

    Have all dimensions been entered?15.

    Is the total dimension correct?14.

    Are the dimensions entered appropriately? (with regard to accumulation oferrors)

    13.

    StatusCheck List ParameterNo.

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    8. WEIGHT

    Has a lifting hook been attached to parts that weight more than 20 kg?3.

    Is the weight of parts less than 20 kg so that they can be carried by hand?2.

    Does the weight satisfy the basic specification?1.

    StatusCheck List ParameterNo.

    9. MATERIAL

    Have any special items (expensive, not in stock, interior workability) been designatedinadvertently?

    10.

    Where there are no stock items, is it actually possible for the item to be made available?9.

    To avoid a delay, has a stock item been considered as a choice?8.

    In the case of steel material, has heat treatment been examined?7.

    Is corrosion resistance sufficient? If not, has surface treatment been designated?6.

    Where electric conductivity, etc, are required, have they been taken into consideration?5.

    Is workability (cut-ability, weld-ability, etc.) sufficient?4.

    Will there be any problems caused by thermal expansion as a result of temperature change?3.

    Can sufficient strength be obtained should the temperature change?2.

    Are mechanical properties ( tensile strength, rigidity, hardness, specific gravity) appropriate?1.

    StatusCheck List ParameterNo.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 38

    10. WORKING M ETHOD [Sheet metal and welding]

    Is it planned to unify the plate thickness used? Has utilizing a flat bar,shaped steel, etc. been considered?

    9.

    Does the design stay within the size of standard sheet of steel?8.

    Has consideration been given to preventing stress concentration?7.

    Has sheet metal tolerance been considered?6.

    Has welding distortion been considered?5.

    Is there any interference between the bead of welding and a bolt head ornut when they are being fastened?

    4.

    Is there any missing or inappropriate designation of the welding symbol?3.

    Can the item be welded?2.

    Is bending possible?1.

    StatusCheck List ParameterNo.

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    10. WORKING M ETHOD [Machining]

    Is the location of the working reference plane clearly indicated?15.

    Is there a margin for chucking?14.

    Is the method of indicating dimension appropriate from the points of view of workingmethod and sequence?

    13.

    Can different stages of machining be applied from one direction without resetting thework piece?

    12.

    Has the working sequence been considered?11.

    Is surface roughness sufficient for a sliding surface, oil seal, packing, etc?10.

    Is it possible to relax tolerance in shape?9.

    Is it possible to relax tolerance in dimensions?8.

    Is the finish symbols not too strict?7.

    Are the finish symbols or marks used, appropriate? Are any forgotten?6.

    Is it necessary to chamfer for sharp edges?5.

    Has consideration been given to the fact that a radius is formed at a concave?4.

    Has any consideration been given to shape and dimension of the cutter?3.

    Has the type of machine to be used for machining been considered? (is it possible tomachine with the facilities available? Is any innovative machining involved?

    2.

    Is machining possible?1.

    StatusCheck List ParameterNo.

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    10. WORKING M ETHOD [Heat Treatment]

    Has the range of quenching been designated?3.

    Have depth, hardness, etc., of quenching been designated?2.

    Is the quality of the material appropriate?1.

    StatusCheck List ParameterNo.

    10. WORKING M ETHOD [Surface Treatment]

    What type of anti-corrosive measure is it panned to implement?4.

    Has attention been paid to rust?3.

    Is the designation for plating and painting proper?2.

    Is plating or painting necessary?1.

    StatusCheck List ParameterNo.

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    10. WORKING M ETHOD [Assembly/disassembly]

    Is maintainability good?14.

    Has sufficient work space for a human to do maintenance work been considered?13.

    Is it possible to connect necessary instruments for maintenance?12.

    Is it possible to reduce the number of tools required for maintenance?11.

    Can assembly proceed in the order indicated by the numbers used for the parts?10.

    Is there a potential problem caused by the accumulation of errors in working and

    assembling?

    9.

    Has consideration been given to assembly and adjustment?8.

    Are assembling and disassembling by unit possible? (have work procedures, extractionmargins and removal space been considered when replacing a unit?)

    7.

    Can oil seals, dust seals, O-rings, etc., be assembled and disassembled withoutdamage?

    6.

    Have parts that are to be replaced possible whenever disassembling been taken intoconsideration?

    5.

    Is disassembly possible? (is extraction possible when disassembling press-fittedparts?)

    4.

    Has the stroke of tools been considered?3.

    Has space for tools been allowed?2.

    Is assembly possible?1.

    StatusCheck List ParameterNo.

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    10. WORKING M ETHOD [Inspection]

    Has type of instrumentation to be used been examined?2.

    Can designated accuracy be confirmed?1.

    StatusCheck List ParameterNo.

    10. WORKING M ETHOD [Transport/Installation]

    Is the load-bearing capacity of the floor sufficient?8.

    Has consideration been given to installation?7.

    Is the position of the centre of gravity appropriate?6.

    When the machine or parts are packed for transportation, are they still safeand stable?

    5.

    If transporting after disassembly, has transportation of each disassembledpart separately been considered?

    4.

    Have door width, roads, crane, ceiling height, hand-carried loads, etc, beenchecked?

    3.

    Has the method of transportation been examined?2.Has the place of installation been examined?1.

    StatusCheck List ParameterNo.

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    10. WORKING M ETHOD [Mechanical Elements]

    If no stock is available, can it actually be obtained?4.

    Has availability of stock delivery time been confirmed for purchased parts?3.

    Has it been checked if there are standard mechanical elements available(particularly, springs gears, etc.)?

    2.

    Is the performance of mechanical elements used sufficient?1.

    StatusCheck List ParameterNo.

    10. WORKING M ETHOD [Electrical Elements]

    Has earthing been properly considered?4.

    Have measures been taken for noise and external disturbance?3.

    Has wiring space been taken into account?2.

    Is the motor power sufficient?1.

    StatusCheck List ParameterNo.

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    10. WORKING M ETHOD [Operability]

    Are brightness, temperature and noise at comfortable levels?5.

    Has ease of visual recognition been considered? All information should bevisible at a glance.

    4.

    Does the operating direction of levers, etc., conform with human commonsense?

    3.

    Have maximum operating power and optimum operating power beenconsidered?

    2.

    Has sufficient work space for the operator been allowed?1.

    StatusCheck List ParameterNo.

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    10. WORKING M ETHOD [Safety]

    Has consideration been given to fail safety so that a machine would stopautomatically should any erroneous operation malfunction occur?

    7.

    Has a fool-proof system been considered to prevent errors in assembly,adjustment, and operation from occurring?

    6.

    Is a cover provided on movable parts, in the form of pulleys, belts, etc.?5.

    Is a lighting device available for work operation?4.

    Is there any fear of leakage and damage due to the loosening of piping andhydraulic piping or the occurrence of fire due to adjacent installation ofwiring?

    3.

    Is there any concern that operators could get burnt by contact white themachine? How about an emergency escape or safe lock which protects theoperator from being injured in an emergency?

    2.

    Has attention been paid to potential accidents, such as being cut by sharpedges, being tripped, catching fire, explosion, being caught in the machine,and so on?

    1.

    StatusCheck List ParameterNo.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 46

    10. WORKING M ETHOD [Method of Drafting]

    Has the third angle projection method been used?

    Is there any error in scale?

    Is it clearly stated that the third angel projection method was used?

    Title table10.

    Has a detail drawing been drawn for a confusing portion?9.

    Is the scale used standard?8.

    Have letters and numbers which are common in drafting been used?7.

    Are the cross-sections represented properly?6.

    Are the position and direction of the cross-section correct?5.

    Are the view drawings represented properly?4.

    Are solid lines, broken lines and dashed lines differentiated?3.

    Are line thicknesses correct? Can thick and thin lines be distinguished?2.

    Is the representation of the drawing correct? Does it accurately reflect the way itis actually seen?

    Is the layout of the drawing easy to see?

    Projective technique1.

    StatusCheck List ParameterNo.

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    10. WORKING M ETHOD [Method of Drafting] (continued)

    Has tolerance for processing been designated?

    Have the quality of material, heat treatment, other particular matters, weight, etc.,been entered?

    Have the product number and the drawing number been entered?

    Are the names of parts appropriate? Have they been entered?

    Have the names of experiments, devices, etc., been entered?

    Have the signatures of the designer, the manufacturer, etc., been obtained? Hasthe contact address been clearly written?

    Is there any error in scale?

    Is it clearly stated that the third angel projection method was used?

    Title table10.

    StatusCheck List ParameterNo.

    Kuliah Tamu di UNJANI, 19 & 26 Februari 2007 48

    Concluding Remarks

    Design process is one of important and the most

    strategic step in product life cycle.

    The significance of design is in constructing information

    that is necessary to the transformation of the idea

    conceived by human brain into a real product.

    In conducting a design process, designers should

    consider the all aspects of product life cycle.

    The essence of design lies in the completion of the

    scheme drawing, the most adding value stage in design

    process.

    So, the aim of design education at university is to teach

    students how to produce a scheme drawing.

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    References

    1. Hatamura, Y. and Yamamoto, Y., 1999, The Practice of MachineDesign, Oxford University Press, New York.

    2. Ertas, Atila, and Jones, J. C., 1996, The Engineering DesignProcess, John Wiley & Sons, Inc., New York.

    3. Waldron, M. B., and Waldron, K. J., 1996, Mechanical Design,Springer-Verlag, Inc. New York.

    4. Pahl, G., and Beitz, W., Engineering Design, 1996, A SystematicApproach, Springer-Verlag, Inc. London.

    5. Ullman, D. G., 1992, The Mechanical Design Process, McGraw-Hill, Inc., New York.

    6. Zeid, Ibrahim, 1991, CAD/CAM Theory and Practice, McGraw-Hill, Inc..

    7. Dieter, G. E., 1991, Engineering Design: A Materials andProcessing Approach, McGraw-Hill, Inc.

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