KLIK PADA KELOMPOK ITEM YANG DICARI

TIGER

KELOMPOK ENGINE

E1 Cylinder headE2 Cam shaft/ValveE3 Cam chain/TensionerE4 CylinderE5 Right crankcase coverE6 ClutchE7 Oil pumpE8 Left crankcase cover

E9 GeneratorE10 Starting gearE11 Starting motorE12 CrankcaseE13 Crankshaft/PistonE14 TransmissionE15 Gearshift drumE16 Kick starter spindleE17 Carburetor

E -1C y I i n d e r h e a d

S e r v i c e i ternBagian yang diservis F. R. T.

E A D A S S Y . , C Y L I N D E R . . . . . . . . . . . ti.0U I D E , V A L V E . . . . . . . . . . . . . . . . . . . ~3.8I NC. R E A MING - termasuk reaming)A D D 0 .3 FOR E A C H .tambahkan 0,3 untukmasing’)A D D 0 . 7 F O R E\ACH.tambahkan 0,7 untuk masingz)

A D D MORE 0.2 IF P E R F O R M E D .tambahkan 0,2 lagi jika dilaksanakan)

iASKET, C Y L I N D E R H E A D . . . . . . . . . . *2.8:OVER, L . C Y L I N D E R HEA-D........ 0 . 2NSULATOR, C A R B U R E T O R . . . . . . . . . . 0 . 3BQlT S T U D , 7X29A D D 0 . 1 F O R E A C H .

t a m b a h k a n 0,l untuk masing’)‘ L U G , S P A R K . . . . . . . . . . . . . . . . . . . . 0 . 1

ief.No. P a r t N o .Upmor?etunpk

Nomor P a r t

D.escript‘ion

Nama - PartReqd:po.

J u m l a hGL 100

1 12000-KCN-000 H E A D ASSY., C Y L I N D E R . . . . . . . . . . 12 1 2 2 0 4 - 4 3 9 - 3 0 5 G U I D E , I N . V A L V E . . . . . . . . . . . . . .3 12206-KCN-305 G U I D E , E X . V A L V E . . . . . . . . . . . . . .4 1 2 2 5 1 - K C N - 0 0 3 GASKET, CYLINDER HEAD . . . . . . . . .5 1 2 2 7 1 - 3 8 3 - 0 0 0 R U B B E R , O I L S E A L . . . . . . . . . . . . . .

6 12331-KCJ-710 COVER, L. C YL I N D E R HEAD . . . . . . .7 12339-KCJ-710 GASKET, PULSE GENERATOR BASE . .8 1 2 3 6 1 - 3 8 3 - 0 0 0 CAP, TAPPET ADJUSTING HOLE . . . .9 16210-KCJ-710 I N S U L A T O R , CARBURETOR . . . . . . . . .

1 0 16222-MV4-300 N U T , S Q U A R E , SMM . . . . . . . . . . . . . .

11 16223-KS5-000 BAND, INSULATOR . . . . . . . . . . . . . . .1 2 9 0 0 0 1 -GHB-700 B O L T , F L A N G E , 6X35 . . . . . . . . . . . .1 3 90023-MM5-000 B O L T , R E C E S S E D , 5 x 2 8 . . . . . . . . . .1 4 9 0 0 4 1 -KEB-900 B O L T , S T U D , 7X29 . . . . . . . . . . . . . .1 5 9 0 0 8 1 -KEB-900 B O L T , S O C K E T , 6X118 . . . . . . . . . . .

1 6 90091 -MM5-640 B O L T , S O C K E T , 6X22 . . . . . . . . . . . .1 7 9 0 4 4 2 - 0 2 8 - 0 0 0 W A S H E R , S E A L I N G , 8MM . . . . . . . . . .1 8 9 0 4 4 3 - 1 0 7 - 0 0 0 N U T , CAP, 8MM . . . . . . . . . . . . . . . . .1 9 9 1 3 0 1 - I 0 7 - 0 0 0 O-RING, 75X2.5 . . . . . . . . . . . . . . . .2 0 9 1 3 0 1 - 2 0 0 - 0 0 0 O - R I N G , 1 0 X 1 . 6 . . . . . . . . . . . . . . . .

212 22 32 42 5

91303-KK3-830 O - R I N G , 3 5 x 3 . . . . . . . . . . . . . . . . . . .91304-HE3-003 O-RING, 33.5X3.0 . . . . . . . . . . . . . .9 4 1 0 1 - 0 6 0 0 0 W A SH E R, P L A I N, ~MM . . . . . . . . . . . .9 4 3 0 1 - 0 8 1 4 0 P I N , D O W E L , 8X14 . . . . . . . . . . . . . .960bl-06022-00 B O L T , F L A N G E , 4 X 2 2 . . . . . . . . . . . .

1111

11211

14121

24412

21122

S e r i a l N’b. N o t e s .

Nomor Serie Catatan

1 6

E -1C y l i n d e r h e a d 0P?8

2 1

I-

41 4

KCJ3-EOlOO

41 4

S e r v i c e i ternBagian yang diservis

Ref.No. P a r t N o . D e s c r i p t i o n Reqd. N o . S e r i a l N o . NotesF. R. T. Nomor

PetunjukNomor Part Nama - Part Jumlah

GL 200Nomor Serie Catatan

26 P L U G , S P A R K (DP8EA-9 NGK)..... 198069-58921 P L U G , S P A R K (X24EP-U9 N D ) . . . . . 1

1993 .10 .01 E E - l

I i

CA

(

iaI

(

‘

I

18

S e r v i c e i ternF. R. T.

Ref.No. P a r t N o . D e s c r i p t i o n Reqd. N o . S e r i a l N o . N o t e s

Bagian yang diservis N o m o r Nomor Par t N a m a P a r rJ u m l a h Nomor Ser ie Catatan

Petunjuk GL 200

AMSHAFT COMP.................. m2.8 1 12209-KL4-005 S E A L , V A L V E S T E M . . . . . . . . . . . . . . 1, R M , V A L V E R O C K E R . . . . . . . . . . . . . . *2.4 2 1 2 2 0 9 - 4 2 8 - 0 0 3 S E A L , V A L V E S T E M CARAI)....... 1A D D 0 . 1 F O R E A C H . 3 14100-KCJ-710 C A M S H A F T COMP................. 1

tambahkan 0,l untuk masing’) 4 1 4 4 3 1 - 3 8 3 - 0 0 0 A R M , V A L V E R O C K E R . . . . . . . . . . . . . 2‘ALVE.......................... ~3.6 5 1 4 4 5 1 - 4 3 7 - 0 0 0 S H A F T , V A L V E R O C K E R A R M . . . . . . . 2: A D D 0 . 2 F O R E A C H .tambahkan 0.2 untuk masing*) 6 14456-KG2-950 PLATE, VALVE ROCKER ARM SHAFT

( I N C . R E F A C I N G - termasuk skur l&p) S E T T I N G 1EXC. VALVE GUIDE REPLACEMENT, 7 1 4 7 1 1 -KBE-900 V A L V E , I N . . . . . . . . . . . . . . . . . . . . . 1kecuali penggantian valve guide) 8 1 4 7 2 1 -KBE-900 V A L V E , E X . . . . . . . . . . . . . . . . . . . . . 1

S P R I N G , V A L V E I N N E R . . . . . . . . . . . . ~3.4 9 1 4 7 5 1 - 3 8 3 - 0 0 5 S P R I N G , V A L V E O U T E R ( N I P P O N ) . . 2[ADD 0 . 1 F O R E A C H . 1 0 1 4 7 6 1 - 3 8 3 - 0 0 5 S P R I N G , V A L V E I N N E R ( N I P P O N ) . . 2

tambahkan 0.1 untuk masing2)( INC. R E L A T I V E P A R T 1 1 1 4 7 7 1 - 1 0 7 - 0 2 0 R E T A I N E R , V A L V E S P R I N G . . . . . . . . 2t e r m a s u k p a r t b e r h u b u n g a n )y a n g 1 2 1 4 7 7 5 - 1 0 7 - 0 0 0 S E A T , V A L V E S P R I N G O U T E R . . . . . . 2

1 3 1 4 7 7 6 - 1 0 7 - 0 1 0 S E A T , V A L V E S P R I N G I N N E R . . . . . . 21 4 1 4 7 8 1 -MB4-000 C O T T E R , V A L V E . . . . . . . . . . . . . . . . . 41 5 90012-KN6-930 S C R E W , T A P P E T A D J U S T I N G . . . . . . . 2

1 6 9 0 2 0 6 - 2 5 0 - 0 0 0 N U T , T A P P E T A D J U S T I N G . . . . . . . . . 21 7 93600-06016-OA S C R E W , F L A T , 6 X 1 6 . . . . . . . . . . . . . 1

1993.10.01 E E - 2

16

E - 2C a m s h a f t - V a l v e

KCJ3-E0200

E - 3C a m chain.Tensioner

Service itemBagianyang diservis

;PROCKET, CAM..............:HAIN, CAM.................[ENSIONER, CAM CHAIN........IFTER ASSY., TENSIONER.....GASKET, TENSiONER LIFTER;UIDE, CAM CHAIN...........

F.R.T.

. 0.7

. 1.6

. 1.70 . 4

. *2.8

11

9

KCJ3-E0300

Ref.Nc. Part No.NomorPetunjuk NomorPart

DescriptionNama-Part

Reqd. No.JumlahGL 200

Serial No. NotesNomorSerie Catatan

14321-KN6-930 SPROCKET, CAM (34T)...........14401-KBB-901 CHAIN, CAM CIOZL) .............14500-KBB-900 TENSIONER, CAM CHAIN ..........14520-KY7-000 LIFTER ASSY., TENSIONER .......14523-KBB-901 GASKET, TENSIONER LIFTER ......

6 14535-437-000

7 14550-KCJ-710a 90002-KWI-9009 90005-KY7-000

10 90071-MGS-000

BOLT, CAM CHAIN TENSIONERPIVOT

GUIDE, CAM CHAIN ..............

BOLT, FLANGE, 6x10 ............SCREW, PAN, 6 X 6 ...............BOLT, FLANGE SOCKET, 6X16 .....

11 90475-703-000 WASHER C, 8MM .................12 90488-425-000 WASHER, SEALING, 6MM ..........13 91306-MG3-000 O-RING, 1.5X9.5 ...............

1

1 9

E -4C y l i n d e r

KCJ3-E0400

S e r v i c e i t e mF. R. T.

Ref.Nc. P a r t N o . D e s c r i p t i o n neqd. N o . S e r i a l N o . N o t e sBagian yang diservis N o m o r

Petun jukNomor Par t N a m a P a r t J u m l a h

GL 200Nomor Ser ie Catatan

Y L I N D E R COMP.................. g3.1 1 1 2 1 O O - K C N - 0 0 0 C Y L I N D E R COMP................. 1A S K E T , C Y L IN D E R. . . . . . . . . . . . . . . m 3 . 0 2 1 2 1 9 1 - 4 3 7 - 0 2 0 G A S K E T , C Y L I N D E R . . . . . . . . . . . . . . 1

3 9 4 3 0 1 - 1 0 2 0 0 P I N A , D O W E L , 10X20........... 2

1 9 9 3 . 1 0 . 0 1 E E - 4

8

E - 5R i g h t c r a n k c a s e c o v e r

KCJ3-E0500

S e r v i c e i tern Ref.No. P a r t N o . D e s c r i p t i o n Reed. NO . S e r i a l N o . Notes

Bagian yang diservis F. R. T. Nomor Nomor Part Nama - Part JumlahPetunjuk

Nomor Serie CatatanGL 200

:OVER C O M P. , R . C RA N KC A S E . . . . . . 0 . 8 1 11330-KCJ-710 COVER COMP. , R . C R A N K C A S E . . . . . 1;ASKET, R . C O V E R . . . . . . . . . . . . . . . 0 . 7 2 11393-KCJ-710 G A S K E T , R . C O V E R . . . . . . . . . . . . . . 1LEVER COMP. , CLUTCH 3 15650-KCN-000 G A U G E , O I L L E V E L . . . . . . . . . . . . . . 1O I L S E A L , 1 2 X 2 2 X 5 4 22810-KBB-900 L E V E R C O M P . , C L U T C H . . . . . . . . . . . 1

5 2 2 8 1 5 - 4 2 8 - 0 0 0 S P R I N G , C L U T C H L E V E R . . . . . . . . . . 1

6 9 1 2 0 1 - 1 4 8 - 0 0 3 O I L S E A L , 1 2 X 2 2 X 5 CARAI)...... 17 9 1 3 0 7 - 0 3 5 - 0 0 0 O - R I N G , 1 8 X 3 . . . . . . . . . . . . . . . . . . 18 9 4 3 0 1 - 0 8 1 4 0 P I N , D O W E L , 8 X 1 4 . . . . . . . . . . . . . . 29 9 4 3 0 5 - 3 0 1 0 2 P I N , S P R I N G , 3X10............. 1

1 0 9 6 0 0 1 - 0 6 0 4 0 - 0 0 B O L T , F L A N G E , 6 X 4 0 . . . . . . . . . . . . 1 1

1 1 9 6 0 0 1 - 0 6 0 5 0 - 0 0 B O L T , F L A N G E , 6X50............ 1

1 9 9 3 . 1 0 . 0 1 E E - 5

21

E - 6C l u t c h

Service item=.R.T.Bagianyang diservis r

IUTER COMP., CLUTCH............CENTER COMP., CLUTCHDISK, CLUTCH FRICTIONONE OR ALL -satuatausemuanya)INC. RELATIVE PART.termasukpartyang berhubungan).PLATE, CLUTCH PRESSURE?OD, CLUTCH LIFTER.............jPRING, CLUTCH.................(ONE OR ALL- SatU ataU semuanya)

1 .I

0.70.8

Ref.No. Part No.NomorPetunjuk

NomorPart

1 15451-107-000

2 ZZIOO-KCN-0003 22121-KCS-6504 22125-KW7-9005 22131-KCN-000

WASHER, OIL FILTER ROTORLOCKING

OUTER COMP., CLUTCH ...........CENTER COMP., C L U T C H ..........SEAT, JUDDER SPRING ...........GUIDE, CLUTCH OUTER ...........

6 22201-MJB-000 DISK, CLUTCH FRICTION .........7 22201-166-000 DISK, CLUTCH FRICTION .........a 22311.-62040H PLATE, C L U T C H .................9 22350-107-010 PLATE, CLUTCH PRESSURE ........

10 22361-437-000 PLATE, CLUTCH LIFTER ..........

11 22366-KCJ-710 ROD, CLUTCH LIFTER ............12 22401-KCJ-710 SPRING, CLUTCH ................13 22402-KW7-900 SPRING, JUDDER ................14 90050-357-000 BOLT, SPECIAL FLANGE, 6X22 ....15 90231-KBS-720 NUT, LOCK, 16MM ...............

16 90461-107-000 WASHER B, SPLINE, 2OMM ........17 91008-KK6-000 BEARING, RADIAL BALL, 16003 ...

DescriptionNama - Part

Reed. No.JumlahGL 200

11111

14411

14141

11

Serial No. NotesNomorSerie Catatan

1993.10.01 E E-6

E - 7O i I p u m p

” 7

b&90

r

P17 '

17

KCJ3-E0700

Service i ternF.R.T.

Ref.Nc. Part No. Description Serial No. NotesBagianyang diservis Nomor

PetunjukNomorPart Nama-Part NomorSerie Catatan

U M P A S S Y . , O I L . . . . . . . . . . . . . . . . 0 . 9 1 15100-KCN-000 PUMP ASSY., OIL............... 1ROTOR COMP., OIL FILTER 2 15131-KBB-900 GEAR, OIL PUMP DRIVE (34TI.... 1EAR, OIL PUMP DRIVE........... 0.8 3 15331-399-000 ROTOR, OIL PUMP INNER (YAMADA) 1CAP, OIL FILTER ROTOR 4 15332-399-000 R O T O R , OIL PUMP OUTER (YAMADA) 1EAR, PRIMARY DRIVE............ 1.1 5 15430-440-030 ROTOR COMP., OIL FILTER....... 1

6 15436-107-000 CAP, OIL FILTER ROTOR......... 17 15441-KCS-650 THROUGH, OIL.................. 18 15446-107-000 SPRING, OIL THROUGH........... 19 15459-107-000 GASKET, OIL FILTER ROTOR CAP.. 1IO 23121-KCN-000 GEAR, PRIMARY DRIVE (22T)..... 1

11 90101-440-000 SCREW, FLAT, 6X30............. 212 90231-~~~-651 NUT, LOCK, 16MM............... 113 90434-KN6-930 W A S H E R, 16MM.................. 114 91304-KK3-830 O-RING, 9.4X2.4............... 215 92101-05020-OA BOLT, HEX., 5X20.............. 2

16 93600-04012-OA SCREW, FLAT, 4X12............. 217' -93700-05012-OA SCREW, OVAL, 5X12............. 318 94251-08000 P I N , LOCK, 8MM................ 1

1993.10.01 E E-7

E - 8L e f t c r a n k c a s e c o v e r

13

14 KCJ3-EOBOO

S e r v i c e i tern Ref.No. P a r t N o . D e s c r i p t i o n neqd. No.F . R. T.

S e r i a l N o . N o t e sBagian yang diservis N o m o r N o m o r Part N a m a - Par t

J u m l a hPetun juk GL ZOO Nomor Ser ie Catatan

O V E R , L . C R A N K C A S E . . . . . . . . . . . . 0 . 9 1 11341-KCJ-710 C O V E R , L . C R A N K C A S E . . . . . . . . . . . 1O V E R , R E D U C T I O N G E A R . . . . . . . . . . 0 . 2 2 11355-KCN-000 C O V E R , R E D U C T I O N G E A R . . . . . . . . . 1O V E R , L . R R . C R A N K C A S E . . . . . . . . 0 . 1 3 11361-KCJ-710 C O V E R , L . R R . C R A N K C A S E . . . . . . . 1A S K E T , L . C O V E R . . . . . . . . . . . . . . . 0 . 6 4 1 1 3 6 3 - 4 3 7 - 6 2 0 R U B B E R , R R . C O V E R M O U N T I N G . . . . 1

5 11395-KCJ-710 G A S K E T , L . C O V E R . . . . . . . . . . . . . . 1

6 90084-KCJ-710 C A P , A . C . G E N E R A T O R . . . . . . . . . . . 17 90087-KCJ-710 C A P , 30MM..................... 18 90703-HC4-000 P I N , D O W E L , 10X14............. 29 9 1 3 0 3 - 3 7 7 - 0 0 0 O - R I N G , 1 3 . 8 X 2 . 5 . . . . . . . . . . . . . . 1

10 91304-MN5-003 O - R I N G , 63X3 (ARAI)........... 1

1 1 9 1 3 5 6 - 4 2 5 - 0 0 3 O-RING, 29.7X2.4 (NOK)........ 11 2 9 6 0 0 1 - 0 6 0 2 0 - 0 0 B O L T , F L A N G E , 6 X 2 0 . . . . . . . . . . . . 11 3 9 6 0 0 1 - 0 6 0 2 5 - 0 0 B O L T , F L A N G E , 6 X 2 5 . . . . . . . . . . . . 21 4 9 6 0 0 1 - 0 6 0 4 0 - 0 0 B O L T , F L A N G E , 6 X 4 0 . . . . . . . . . . . . 41 5 9 6 0 0 1 - 0 6 0 5 0 - 0 0 B O L T , F L A N G E , 6 X 5 0 . . . . . . . . . . . . 1

1 6 9 6 0 0 1 - 0 6 0 6 0 - 0 0 B O L T , F L A N G E , 6 X 6 0 . . . . . . . . . . . . 117 96001-06070-00 BOLT, FLANGE, 6X70............ 2

1993.10.01 E E-83 /.

E - 9G e n e r a t o r

S e r v i c e i tern .

Bagian yang diservis F. R. T.

L U T C H C O M P . , S T A R T I N G O N E W A Y . 1 . 0FLYWHEEL COMP.G N I T I O N P U L S E G E N E R A T O R C O M P . . 0 . 8TATOR COMP.................... 0 . 9

KCJ3-E0900

ief.No. Part No. D e s c r i p t i o n Reqd. No . S e r i a l N o . N o t e sUomor‘etunjuk

Nomor Par t N a m a - Par t J u m l a hGL 200 Nomor Ser ie Catatan

28125-KW3-006 C L U T C H COMP., S T A R T I N G O N E W A Y 112

345

30300-HAO-033 IGNIT ION PULiE GENERATOR C O M P .(TEC) 1

31110-KCJ-711 F L Y W H E E L COMP................. 131120-KCJ-711 STATOR COMP................... 13 2 9 7 5 K C N - 0 0 0 G U I D E , A . C . G E N E R A T O R C O R D . . . . 1

6 9 0 0 8 5 - 4 1 3 - 7 8 1 B O L T , S O C K E T , 6MM.......... . . 67 90089-KAS-900 B O L T , F L A N G E S O C K E T , 5 X 1 4 . . . 28 90092-KES-000 BOLT, STOPPER TENSIONER SHA F T . 39 90163-HA8-000 B O L T , UES, 10X48........... . . 1

IO 90403-KN6-930 WASHER, 10X24.............. . . 1

1 9 9 3 . 1 0 . 0 1 E E - 9

2 5

E - 1 0

S t a r t i n g g e a r

S ervic e i t e mBagian yang diservis F. R. T.

E A R C O M P . , S T A R T I N G D R I V E N . . . . 0 . 8E A R , R E D U C T I O N . . . . . . . . . . . . . . . . 0 . 3E A R , I D L E . . . . . . . . . . . . . . . . . . . . . 0 . 7

6

2ef.Nc. P a r t N o . D e s c r i p t i o n Reqd. No.

domorPetun juk

Nomor Part Nama - PartJ u m l a h

G L 200

1 2 8 1 I O - K C N - 0 0 0 G E A R C O M P . , S T A R T I N G D R I V E N . . . 12 28114-KN6-930 C O L L A R , S T A R T I N G D R I V E N G E A R . . 13 28130-KCN-000 G E A R , R E D U C T I O N (61T/17T)..... 14 28132-KN6-930 S H A F T , R E D U C T I O N G E A R . . . . . . . . . 15 28140-KCN-000 G E A R , I D L E (15T116T).......... 1

6 28142-KWI - 9 0 0 S H A F T , I D L E G E A R . . . . . . . . . . . . . . 1

KCJ3-El000

S e r i a l N o . N o t e s

Nomor Ser ie Catatan

26

E - 1 1S t a r t i n g m o t o r

S e r v i c e i ternBBgian yang diservis F. R. T.

O T O R A S S Y . , S T A R T I N G . . . . . . . . . . 0 . 3R U SH S E T, T ER M I N A L. . . . . . . . . . . . 0 . 5HOLDER SET, BRUSH

r

-_- _I

KCJ3-El100

Ref.Nc. P a r t N o . D e s c r i p t i o n Reqd. NO. S e r i a l N o . N o t e s

Vomor Nomor Par t N a m a - Par tJumlah Nomor Ser ie Catatan

petunjuk GL 100

1 31200-KCN-003 MOTOR ASSY. , STARTING,

2 3 1 2 0 1 -KSS-9013 31204-KSS-9014 31205-MN4-0085 31206-KWI - 9 0 1

(MITSUEA)BRUSH SET, TERMINAL . . . . . . . . . . .SPRING, CARBON BRUSH . . . . . . . . . .B O L T , S E T T I N G . . . . . . . . . . . . . . . . .HOLDER SET, BRUSH . . . . . . . . . . . . .

6 31207-KS5-901 RING . . . . . . . . . . . . . . . . . . . . . . . . . .7 9 0 0 7 1 - M B O - 0 0 0 NUT-WASHER, 6MM . . . . . . . . . . . . . . .8 90122-MN4-008 WASHER, STEEL PLATE . . . . . . . . . . .9 91309-425-003 O - R I N G , 2 4 . 4 x 3 . 1 (ARAI) . . . . . . .

1 0 91320-MBO-000 O-RING ........................

11 95801-06035-00 B O L T , F L A N G E , 6X35 . . . . . . . . . . . .1 2 95801-06060-00 B O L T , F L A N G E , 6X60 . . . . . . . . . . . .

11221

22213

11

1993.10.01 E E-II3 7

E - 1 2C r a n k c a s e

S e r v i c e i ternBagian yang diservis F.R.T.

RANKCASE COMP., R............. zid,.9ASKET, CRANKCASE.............. ti.4RANKCASE COMP., L............. X5.8CREEN, OIL FILTER............. 0.1INC. RELATIVE PART.termasukpartyang berhubungan)

16

ief.No. Part No.Uomor'etunjuk

NomorPart

11100-KCJ-710

DescriDtion Read. No .

Nama-Part

11191-KCJ-71011200-KCJ-71012361-383-00014513-KBB-900

CRANKCASE COMP., R ............GASKET, CRANKCASE .............CRANKCASE COMP., L ............CAP, TAPPET ADJUSTING HOLE ....PLATE, CAM CHAIN PETTING ......

6 15421-107-000 SCREEN, OIL FILTER ............7 15426-107-000 SPRING, OIL FILTER SCREEN .....8 15761-KCJ-710 TUBE, BREATHER ................9 15772-292-010 CLIP, BREATHER TUBE ...........

10 22838-437-000 HOLDER, CLUTCH WIRE ...........

11 32976-KCN-000 CLAMPER, WIRE HARNESS .........12 35750-GS3-003 CONTACT, NEUTRAL SWITCH .......13 35752-028-300 SPACER, NEUTRAL SWITCH ........14 90031-KN6-930 BOLT A, CYLINDER STUD .........15 90032-KN6-930 BOLT El, CYLINDER STUD .........

16 90703-HC4-000 PIN, DOWEL, 10x14 .............17 91206-286-013 OIL SEAL, 14X28X7 (ARAI) ......18 91303-KK3-830 O-RING, 35X3 ..................19 91312-107-000 O-RING, 7 'XI.7 .................20 95701-06012-08 BOLT, FLANGE, 6X12 ............

21 96001-06012-00 BOLT, FLANGE, 6X12 ............22 96001-06050-00 BOLT, FLANGE, 6X50 ............23 96001-06060-00 BOLT, FLANGE, 6X60 ............

Serial N o . NotesJumlahGL 200 YomorSerie Catatan

1

1

22

28

r

E - 1 3C r a n k s h a f t.Pi s t o n

-S ervic e i t e m Ref.No. P a r t N O. D e s c r i p t i o n Resd. No. S e r i a l N o . N o t e sEagian yang diservis F. R. T. N o m o r

Petun jukNomor Par t N a m a P a r t

J u m l a hGL 200 Nomor Ser ie Catatan

RANKSHAFT COMP . . . . . . . . . . . . . . . . *5.3 1 13000-KCN-000 CRANKSHAFT COMP . . . . . . . . . . . . . . . 1I N G S E T , P I S T O N

Selection table of connecting rod large end bearing roller. . . . . . . . . . . . . . . *3.2 2 1 3 0 1 1 -KBB-305 R I N G S E T , P I S T O N (STD.) . . . . . . . l

P I S T O N 13021 -KBB-305 R I N G S E T , P I S T O N ( O S 0 . 2 5 ) . . . . (1)(Radial Clearance 0 - 8 Mm)

*3.1 13031 -KEtFJ-305 R I N G S E T , P I S T O N ( O S 0 . 5 0 ) (1)Tabel pemilihan bantalan ujung besar batang penggerak

I N , P I S T O N . . . . . . . . . . . . . . . . . . . . . . . . (Toleransi Radial 0 - 8 urn)OD, C ON N E C TI NG . ( A C TU A L T IM E) 3 1 3 1 0 1 -KElB-901 P I S T O N ( S T D . ) . . . . . . . . . . . . . . . . . 1I N C . R E L A T I V E P A R T ) 13102-KBB-305 P I S T O N ( O S 0 . 2 5 ) . . . . . . . . . . . . . . (I)

:EARINGi R A D I A L B A L L , 2 8 X 7 2 X 1 8 . a.6 13103-KBEf-305 P I S T O N ( O S 0 . 5 0 ) . . . . . . . . . . . . . . (I)4 1 3 1 1 1 - 4 4 0 - 0 0 0 P I N , P I S T O N . . . . . . . . . . . . . . . . . . . l5 1 3 2 0 1 - K C N - 3 0 0 ROD, CONNECTING . . . . . . . . . . . . . . . 1

6 13311-KCN-300 CRANKSHAFT, R . . . . . . . . . . . . . . . . . 17 1 3 3 2 1 - K C N - 3 0 0 CRANKSHAFT, L . . . . . . . . . . . . . . . . . 18 13380-KCN-300 P I N C O M P . , C R A N K . . . . . . . . . . . . . . 19 1 4 3 1 1 -KN6-931 S P R O C K E T , T I M I N G . . . . . . . . . . . . . . 1

1 0 9 0 7 0 1 -HO6-010 K E Y , WOODRUFF, 25X14X4 . . . . . . . . 1

1 1 9 1 0 0 1 -KC&961H B E A R I N G , R A D I A L B A L L , 2 8 X 7 2 X 1 8 21 2 91102-KC6-003 ROLLER, 4 X 1 4 . 8 A ( R E D ) . . . . . . . . 1 8

91103-KC6-003 R O L L E R, 4x14.8 B (BLUE) . . . . . . . 1891104-KC6-003 R O L L E R , 4 X 1 4 . 8 C ( W H I T E ) . . . . . . 1 8

1 3 91105-KW3-003 R E T A I N E R , CONNECTING ROD LARGEEND 1

1 4 9 4 6 0 1 - I 5 0 0 0 C L I P , P I S T O N P I N , 1 5 M N . . . . . . . . 2

1 9 9 3 . 1 0 . 0 1 E E - 1 3

E - 1 4Transmisson

Service itemBagian yang diservis F.R.T.

AINSHAFT COMP., TRANSMISSION.. W.6I N C . RELATIVE PARTtermasukpartyang berhubungan)COUNTERSHAFT, TRANSMISSIONINC. RFIATIVE PART

termasukpartyang berhubungan)WHEN SERVICING COMP., UNIT,

F.R.T. IS 4 . 8

jika unit iengkap diservis, F.R.T. adalah 4,8)

P R O C K E T , D R I V E . . . . . . . . . . . . . . . . 0 . 2

Ref.No. P a r t N o .NomorPetunjuk

NomorPart

11108-KCJ-710

DescriptionNama I Part

Meqd. No.JumlahGL 200

23210-KCJ-71023221-KCJ-71023421-KCJ-71023427-439-000

PLATE, BEARING SETTING........MAINSHAFT COMP., TRANSMISSION.COUNTERSHAFT, TRANSMISSION....GEAR, COUNTERSHAFT LOW........COLLAR, COUNTERSHAFT LOW GEAR.

6 23431-KA2-000 BUSH, 20~~ ....................7 23431-437-000 BUSH, 2 0 M M ....................a 23441-KCJ-710 GEAR, MAINSHAFT SECOND ........9 23451-KCJ-710 GEAR, COUNTERSHAFT SECOND .....

10 23452-KWI-900 BUSH, 20X23X9 .................

11 23461-KCJ-710 GEAR, MAINSHAFT THIRD & FOURTH12 23471-KCJ-710 GEAR, COUNTERSHAFT THIRD ......13 23491-KCJ-710 GEAR, COUNTERSHAFT FOURTH .....14 23501-KCJ-710 GEAR, MAINSHAFT FIFTH .........15 23511-KCJ-710 GEAR, COUNTERSHAFT FIFTH ......

1617

1:20

23512-KCJ-71023513-KCJ-71023801-KKI-01023811-KR3-60090001-KN6-930

GEAR, MAINSHAFT T O P ...........GEAR, COUNTERSHAFT TOP ........SPROCKET, DRIVE (13T)...PLATE AZ, FIXING........BOLT, SOCKET, 6X16......

21 90451-107-00022 90451-365-00023 90452-437-00024 90454-107-00025 90455-107-000

WASHER, THRUST, 15MM....1;ASHER, THRUST, 15MM....WASHER, THRUST, 16.5MM..WASHER, THRUST, 2OMM....WASHER A, SPLINE, ZOMM..

S e r i a l N o . NotesYomorSerie Catatan

11

1

1

22

30

E - 1 4T r a n s m i s s o n

S e r v i c e i t e mBagian yang diservis F . R. T.

KCJ3-El400

?ef.No. P e r t NO .rlomor‘etunjuk

Nomor Par t

D e s c r i p t i o nN a m a - Par t

Reqd. N o .J u m l a h

GL 100

S e r i a l N o . N o t e sNomor Ser ie Catatan

2 6 9 0 4 6 3 - 4 3 7 - 0 0 0 W A S H E R , S P L I N E , 22MM.......... 22 7 9 0 4 6 4 - 3 6 0 - 0 0 0 WASHER, COUNTERSHAFT THIRD

2 8 9 0 4 6 5 - 3 6 0 - 0 0 02 9 9 0 6 0 1 - 4 3 7 - 0 0 03 0 9 0 6 0 5 - 2 0 0 - 0 0 0

S P L I N E 1WASHER, L O C K . . . . . . . . . . . . . . . . . . 1C I R C L I P , E X T E R N A L , 22MM....... 2S E T R I N G , 2OMM................ 2

31 91005-KCN-003 B E A R I N G , R A D I A L B A L L , 20X55X11 13 2 96100-62020i-i B E A R I N G , R A D I A L B A L L , 6202U... 13 3 9 1 2 0 1 - 0 3 0 - 0 3 3 O I L S E A L , 20X34X7 CARAI)...... 13 4 92101-06010-OA B O L T , H E X . , 6X10.............. 23 5 961 OO-62040t-i B E A R I N G , R A D I A L B A L L , 6204.... 1

3 1

E - 1 5G e a r s h i f t d r u m

Service itemBagianyang diservis F.R.T.

ORK, GEARSHIFT................ ti.4ONE OR ALL - satu atau semuanya)DRUM, GEARSHIFTAM, GEARSHIFT................. 1.2TOPPER COMP., GEARSHIFT DRUM.. 0.8INC. RELATIVE PARTtermasuk part yang berhubungan)

PLATE, GEARSHIFTPINDLE COMP., GEARSHIFT....... 0.9

1'5 I8

I 202

KCJ3-El500

lef.No. P a r t N o .4omor‘etunjuk

Nomor Part

DescriptionNama - Part

Reqd. No.Jumlah

GL 200

24211-KWI-900 FORK, R. GEARSHIFT............ 124221-427-010 FORK, L. GEARSHIFT ............24231-107-010 FORK, CENTER GEARSHIFT ........24241-KCS-650 SHAFT, GEARSHIFT FORK GUIDE ...24301-KCJ-710 DRUM, GEARSHIFT ...............

6 24411-446-650 CAM, GEARSHIFT ................7 24430-KCJ-710 STOPPER COMP., GEARSHIFT DRUM.8 24435-437-000 SPRING, SHIFT DRUM STOPPER ....9 24610-446-650 SPINDLE COMP., GEARSHIFT ......

IO 24621-446-650 PLATE, GEARSHIFT ..............

11 24631-107-00012 24651-437-00013 35753-KG2-95114 90023-KWI-900

SPRING, GEARSHIFT PLATE .......SPRING, GEARSHIFT RETURN ......

15 90408-KWI-900

ROTOR, NEUTRAL SWITCH ........BOLT, GEARSHIFT DRUM STOPPER

ARM PIVOTWASHER, 6NM ..................

16 90451-001-00017 92101-06025-OA18 94251-1000019 94510-1200020 94510-14000

21 96220-40100

WASHER, THRUST, 14NN .........BOLT, HEX., 6X25 .............PIN, LOCK, IONM ..............CIRCLIP, EXTERNAL, 12MN ......CIRCLIP, EXTERNAL, 14MN ......

ROLLER, 4X10 .................

1111

11111

111

11

21111

1

Serial No. NotesNomorSerie Catatan

E - 1 6K i c k s t a r t e r s p i n d l e

Service itemBagianyang diservis F. R. T.

PINDLE, KICK STARTER.......... *3.9INC. RELATIVE PARTtermasukpartyangberhubungan)

)IL SEAL, 16X28X7.............. 0.6

&pKCJ3-El600

lef.No. Part NO. Description Reqd. N o .

lomor Nomor Part Nama-Part Jumlah'etunjuk GL 200

1 28211-KCJ-710 PINION, KICK STARTER..........28221-KCJ-7102

345

28251-KC6-00028253-KCJ-71028254-437-000

RATCHET, KICK STARTER .........SPINDLE, KICK STARTER .........SPRING, KICK STARTER RATCHET .SEAT, RATCHET SPRING ..........

6 28261-KCJ-710 SPRING, KICK STARTER ..........7 28262-437-000 COLLAR, KICK SPINDLE ..........8 28263-KCJ-710 RETAINER, STARTER SPRING ......9 90004-437-000 BOLT, KICK RATCHET ............

10 90401-KCJ-710 WASHER, 12NN ..................

11 90453-107-000 WASHER A, THRUST, 2ONM ........12 90459-107-000 WASHER, THRUST, 12NN ..........13 91204-259-003 OIL SEAL, 16X28X7 CARAI) ......14 94510-16000 CIRCLIP, EXTERNAL, 16MM .......15 94510-20000 CIRCLIP, EXTERNAL, 2ONN .......

11111

11111

11111

Serial No. NotesNomorSerie Catatan

E - 1 7C a r b u r e t o r

Service i ternBagian yang diservis F. R. T.

ASKET SET..................... 1.0EEDLE SET, JET................ 0.9LOAT SET...................... 0.6VALVE COMP., FLOATCLIP, TUBEOP SET........................ 0.4CHAMBER SET, FLOATR M S E T , L I N K . . . . . . . . . . . . . . . . . . 0 . 8LINK SET'IAPHRAGM SET, PUMP............ 0.5'ALVE SET, AIR CUT............. 0.3ARBURETOR ASSY................ 0.7VALVE, THROTTLE

ief.No. P a r t N o .Jomor‘etunjuk

Nomor Part

DescriptionNama - Part

Reqd. No .JumlahGL 200

Serial No. NotesNomorSerie Catatan

345

6789

10

fl12131415

111

11111

11111

116010-428-671 GASKET SET....................6012-KCJ-7106013-439-9216014-KZI-6706015KCJ-710

NEEDLE SET, JET ...............FLOAT SET .....................TOP SET . . . . . . . . . . . . . . . . . . . . . . .CHAMBER SET, FLOAT . . . . . . . . . . . .

6016-402-004 SCREW SET A . . . . . . . . . . . . . . . . . . .6018-428-671 A R M S E T , L I N K . . . . . . . . . . . . . . . . .6021-KCJ-710 DIAPHRAGM SET, PUMP . . . . . . . . . . .6028-KBW-901 SCREW SET 0 . . . . . . . . . . . . . . . . . . .6029-426-003 SCREW SET C . . . . . . . . . . . . . . . . . . .

6033-KCJ-710 L I N K S E T . . . . . . . . . . . . . . . . . . . . . .6037-KCJ-710 STAY SET . . . . . . . . . . . . . . . . . . . . . .6038-KCJ-710 STAY SET, CHOKE . . . . . . . . . . . . . . .6048-Kf37-901 V A L V E S E T , A I R C U T . . . . . . . . . . . .6100-KCJ-710 CARBURETOR ASSY . . . . . . . . . . . . . . .

16 16111-KBW-900 VALVE, THROTTLE . . . . . . . . . . . . . . .17 16155-397-971 VALVE COMP. , FLOAT . . . . . . . . . . . .18 16165-KBW-900 HOLDER, NEEDLE JET . . . . . . . . . . . .19 16168-382-014 H O L D E R , J E T . . . . . . . . . . . . . . . . . . .20 16198-KBW-900 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .

21 16199-KCJ-71022 93600-05010-lti23 93892-03008-18

TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .SCREW, F L A T , 5X10 . . . . . . . . . . . . .SCREW-WASHER, 3x8 .............SCREW-WASHER, 4X8 .............2 4 9 3 8 9 2 - 0 4 0 0 8 - 1 8

2 5 9 3 8 9 2 - 0 4 0 1 2 - 1 8 S C R E W - W A S H E R , 4 X 1 2 . . . . . . . . . . . .

34

E -17

C a r b u r e t o r

S e r v i c e i ternBagian-yang d iserv is F. R. T.

Ref.Nc. P a r t N o . D e s c r i p t i o nN o m o r

Reqd. No . S e r i a l N o . N o t e s

Petun jukNomor Par t N a m a - Par t J u m l a h Nomor Ser ie Catatan

GL 200

2 6 9 3 8 9 2 - 0 4 0 1 4 - 1 8 SCREW-WASHER, 4x14............ 22 7 9 3 8 9 2 - 0 4 0 1 6 - 1 8 SCREW-WASHER, 4X16............ 32 8 9 3 8 9 2 - 0 5 0 1 0 - 1 8 SCREW-WASHER, 5X10............ 12 9 9 5 0 0 2 - 0 2 6 5 9 C L I P , T U B E (86.5)............. 23 0 9 9 1 0 1 - 3 9 3 - 1 2 0 0 J E T , #120...............M A I N , 1

31 9 9 1 0 3 - 4 4 0 - 0 3 8 0 J E T , S L O W , #38................ 1