Download - SAP Pabrik Dan Produk 2011-Revised5
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SAP MATA AJARAN DAN KAITANNYA DENGAN KRITERIA KOMPETENSI
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Kode Mata Ajaran : CHS 410802, CBS 410802 Tujuan Pembelajaran:
Mahasiswa mampu menggunakan pengetahuan yang didapat dari beberapa mataajaran sebelumnya untuk diaplikasikan pada perancangan pabrik dan produk kimiasecara lengkap yang meliputi: perancangan proses IBL dan estimasi strukturpenunjangnya OBL untuk perancangan pabrik. Needs, Ideas, Selection andManufacture untuk disain produk, serta evaluasi ekonomi.
Mahasiswa mampu menggunakan chemical process simulator
Mahasiswa memiliki kemampuan pemecahan masalah dan bekerja dalam tim.
Nama Mata Ajaran : Perancangan Pabrikdan Produk Kimia (Hayati)
SKS : 4Prasyarat : Neraca Massa dan Energi, Mekanika Fluida,
Perpindahan Massa, Perpindahan Kalor,Teknik Reaksi Kimia. ??? (bioproses)
Semester : 7
Revisi terakhir : September 2011Dosen :1. Prof. Dr. Ir. Widodo W. Purwanto, DEA (WD)2. Dr.rer.nat. Ir. Yuswan Muharam, MT (YM)3. Prof. Dr. Ir. Setijo Bismo, DEA (SB)4. Dr. Ir. Misri Gozan, MTech (MG)5. Guest Lecture
Asisten :1.Muhammad Ibadurrohman, ST, MT, M.Sc2.Ryan Ardiansyah
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Buku Ajar :1. Seider W.D., Seader J.D., Lewin D.R., 2004, Product and Process Design Principles. Synthesis, Analysis and Evaluation, Wiley and Sons Inc. (SSL)2. Turton, R., R.C. Bailie, W.B. Whiting and J.A.Shaeiwitz, 1998,Anaysis, Synthesis, and Design of Chemical Processes, Prentice-Hall (TBW)3. Peter, M.S. and K.D. Timmerhaus, 1991, Plant Design and Economic for Chemical Engineering 4th edition, McGraw Hill. (P&T)4. Biegler L.T, I.E. Grossmann and A.W. Westerberg, 1997, Systematic Methods for Chemical Process Design, Prentice Hall.(BGW)5. Branan, C., 1998, Rule of Thumb for Chemical Engineers : A manual of quick, accurate solutions to everyday process engineering problems 2ndedition,
Gulf Publishing, Co. (BC)6. Douglas, J.M., 1998, Conceptual Design of Chemical Processes, McGraw Hill. (DJM)7. Kirk-Othmer, 1991, Enyclopedia of Chemical Technology, 3rdedition, McGraw Hill. (KO).8. Ulrich K.T., Eppinger S.D., Product Design and Development, 3rd edition, McGraw Hill (UE)9. Cussler, L., G.D. Moggridge, 2001, Chemical Product Design, Cambridge University Press. (CM).10.Walas, Stanley M. 1990, Chemical Process Equipment : Selection and Design , Buther Worths. (WSM).11.CHEMCAD Manual, HEATEXSET Manual, HYSYS Manual, Super-pro Designer Manual, Uni-sys Manual12.Ullmanns Chemical Industry Handbook13.Perrys chemical Handbook14.Wesselingh J.A., Kiil, S. and Vigild M.E., 2007, Design and Development of Biological, Chemical, Food and Pharmaceutical Products, John Wiley & Sons, Ltd. (WKV)15.Birgit Kamm, Patrick R. Grubber, Michael Kamm, Wiley-VCH, Swiss 2005, Biorefineries Industrial Processes and Products16.Dolgui A., Soldek J. and Zaikin O., 2005, Supply Chain Optimization: Product/Process Design, Facility Location and Flow Control, Springer (DSZ)
Kegiatan Pembelajaran
TentativeSche-dule
Pokok Bahasan &Sub Pokok Bahasan
(Staf Pengajar)
Tujuan Instruksional Umumdan/atau Sasaran Pembelajaran
(Nomor dalam kurung menunjukkankaitan dengan Kriteria Kompetensi)
KegiatanPembelajaran
MediaInstruksio
nal
Tugas Evaluasi
12 Sept 1.Set-up Group, Open-ended plant andproduct design problem and2. The Design Report
3. Introduction to Plant & Product Design Process and Product design development
General design considerations(ALL)
Mahasiswa mampu memahamikonsep perancangan pabrik kimia danperancangan produk kimia
[2,4,5,11]
PembentukanGroup
Kuliah
Diskusi
- LCD- PapanTulis
- ProjectDesignTopics- Ch.1-Ch.3
(P&T, CM)- Part 1 (SSL)
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13 Sept Essential Flow Diagrams
BFD, PFD and P&ID
Operation Mode (Batch/ Continue/ SemiContinue)
Equipment description and standardnotation
(WD & MG)
Mahasiswa mampu memahamiberbagai jenis diagram untukmenganalisis proses kimia dan desainpabrik [1,2,4,5,7,11,13,14]
Kuliah
Diskusi
- LCD- PapanTulis
- Ch.1 (TBW)- Ch 3, Ch4(SSL)
Assignment 1-Flowsheeting-Needs,spefication &concepts
19 Sept Chemical Product Design Needs
Specification
Creating Concepts(YM & MG)
Mahasiswa mampu memahamikebutuhan produk kimia konsumen,menyusun spesifikasi produk danmembuat konsep-konsep untukmembuat produk
Kuliah Diskusi - LCD- Papan
Tulis
- Ch. 2 & Ch. 3(CM)- Part 2: Lesson5, 6, 7 (WKV)
20 Sept Workshop Process Simulator
(YM & MG)
Mahasiswa mampu mengoperasikanproses simulator CHEMCAD/HYSYS/Super-pro/Uni-Sys [3,5,7]
ProblemSolving
- Komputer - CHEMCAD /HYSYS manual
26,27 Sept Technical Analysis of Chemical Processes
PFD analysis
Understanding process conditions
(WD & MG)
Mahasiswa mampu menganalisisstruktur aliran proses dan kondisioperasi setiap unit proses kimia
[1,2,4,5,7]
ProblemSolving
- LCD- PapanTulis
- Ch.6-Ch.8(TBW)- Ch 5, Ch6
(SSL)
3, 4 Oct Final Discussion of Assignment I10,11 Oct Technical Analysis of Chemical Processes
Heuristic approach/rule of thumb inequipment design (Sizing)
Materials construction(SB & MG)
Mahasiswa mampu menentukanukuran peralatan proses secara shortcut dan memilih material yangdigunakan [1,2,4,5,7,11,13,14]
Problemsolving
- LCD- PapanTulis
- Ch.9 (TBW)- Part 3 (SSL)- Ch.12(P&T)
-BC- WSM
Assignment II-Sizing &MaterialConstruction- Selection andManufacture
17 Oct Chemical Product Design
Concept Selection Product Manufacture
(WD & YM)
Mahasiswa mampu melakukan seleksiterhadap konsep-konsep perancanganproduk dan memahami tahap-tahapdalam produksi produk kimia yangdirancang
Kuliah
Diskusi
- LCD- PapanTulis
- Ch. 4 & Ch. 5(CPD)
- Par 2: Lesson8; Part 3: Lesson10, 11 (WKV)
18, 24 Oct Guest Lecture31 Oct, 1
NovFinal Discussion of Assignment II
31 Oct, 1Nov Mid Test : Oral Presentation
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7 Nov Basic Concept in Process Synthesis
Heat Integration(YM, DS)
Mahasiwa mampu mengintegrasikankebutuhan panas suatu pabriksehingga optimal [4,5,7,11,13,14]
ProblemSolving
- LCD- OHP
- Ch.10 (BGW)- Ch 10 (SSL)- Ch.8 (DJM)
Assignment III-ProcessIntegration& Optimization-Supply chainand marketing
8 Nov Supply Chain and Marketing(YM)
Mahasiswa mampu mengoperasikanpiranti lunak integrasi panas [3,5,7]
Kuliah
Diskusi
- LCD- OHP
- Ch 13, 14, 16(DZS)
14 Nov Final Discussion of Assignment III15, 21Nov
Economic Analysis
Capital and manufacturing cost(YM & WD)
Mahasiswa mampu menganalisispasar dan mengestimasi biaya kapitaldan biaya operasi [2,7,11,13,14]
ProblemSolving
- LCD- Papan
Tulis
- Ch5. (BGW)- Ch.2, Ch.3
(TBW)- Ch 16 (SSL)
Assigment IVEconomicAnalysis
22, 28 Nov Economic Analysis
Discounted Cash Flow
Profitability Analysis
Sensitivity Analysis(YM)
Mahasiswa mampu membuat cashflow, menganalisis kelayakan ekonomisuatu pabrik, membuat analisis
sensitivitas [2,7]
ProblemSolving
- LCD- PapanTulis
- Ch.4-Ch.5(TBW)
- Ch 17 (SSL)
5 Des Final Discussion of Assignment IV12,13 Des Process Safety and the Environmental ;
Process Plant and Equipment Layouts(SB & MG)
Mahasiswa peduli aspek keselamatan,kesehatan dan lingkungan dalamdesain proses kimia serta memahamipertimbangan tata letak pabrik [2,9]
Kuliah
Diskusi
- LCD- PapanTulis
- Ch.21(TBW)- Ch.3 (P&T)- Vol.19 (KO)
19 Des Ethics, Professionalism, and Carrier(WD & MG)
Mahasiswa mampu memahami etikaprofesi dan karir sarjana teknik kimia[2,8]
Kuliah
Diskusi
- LCD- PapanTulis
- Ch.20 (TBW)- AIChE
20, 26 Des Discussion: Final Project Report(ALL)
2-13 JanFinal Test : Oral Presentation
(ALL)
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Guest Lecture:
1. Ricko (Technip), Fajar Sasongko, Yan Silvia (Development Engineering Dept., ConocoPhillips)
2. 3M (Soemantri) P&G, Unilever
Grading System 2009
1.Assignment I-IV : 40%2. Project Report : 20%3. Presentation : 20%4. Discussion : 20% (Individual & Group)
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Student Group 2011 (Chemical Engineering) : each group: 5-6 students
Chemical Plant Design
Kel 1 Kel 2 Kel 3 Kel 4 Kel 5 Kel 6
TANIA DESELA M IBNU S H ANTONI STEFAN ROBBIN YONATHAN E FAKHRIAN ABQARI FRANSISCA
CHANDRA HADIWIJAYA MAYLEN RHONA VIKA BAGAS TRIYATMOJO Henry Septian ILLYIN A B Jacquin Suryadi
FEMMY KARIMA Y SARI PRATIWI SUNGGING HIDAYAT KANYA A T ANDRY PRASTHIO FIKRI AULIA R
DANNY RADITYO YOSMARINA HARAHAP SRI FAHMIATI ARIYANI RAIDAH CICILIA ADE SRI RAHAYU
HILMAN HUTAMA ZULFIKAR NAERA ADINDA A K FEBRIYAN N S GERRY R L TAMON DIANA AGUSTA
Kel 7 Kel 8 Kel 9 Kel 10 Kel 11 Kel 12
NUR MUCHAMAD ARIFIN ANTONIUS CHRISNANDY LYDIA ARIO GURITNO JUHERIANTO GLIFANNY RI
RESIANA WINATA NADHILA ANDANIS ZAFHIRA MATIUS WISNU KHOFIFUL WALIDANI MOCH AFREZA S ADIBOWO MURSID
DIPO AJI SANTIKO GUNTUR EKO PUTRO MIGEL ALDILA DESY CHRISTANTI A RAMANIYA A W MERRY D A
HENDRI SERVATIUS B A WIDIOSENO S A GINA ANNISA LOLYTA R IKBAL F
RANI NUR ASRIANI BRAMANTYO NI WAYAN AIRA D M HABIBURROHMAN DESSY NUR RACHMAN H
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Chemical Product Design
Kel 13 Kel 14 Kel 15 Kel 16 Kel 17 Kel 18
NOVRI YENI CATUR NITYA VINAYA N IGNATIUS HANY H VANIA CYNTHIA KENNY VIRIYA FIKA ANDRIANI
IQLIMA FUQOHA M MADA INDRA H AGUSTINA RAHAYU ADITYA DHARMAWAN FARAH INAYATI YAN MULDERS T
SIGIT HARGIYANTO RIZKY DIRGA HP ARIEF FRIANDA R DAVID CANDRIKA AJENG R ANDRE RIDUAN
FAMI ADETYAS MP SHOFA GABRIEL ALMON M JULIAN CHRISTOFER SANTOSO RENDI AKBAR H
ELDO SULARTO M CHINTA P S MUHAMMAD FIRZI INTAN A SIPANGKAR CESAR A NUGRAHA EKO PRASETYA
Kel 19 Kel 20 Kel 21 Kel 22 Kel 23
INDRIANI MUKTI BERNADET VALENTINE N SITI TIAS MIRANTI GREGORIUS STEFANUS RIA WULANSARIE
HENDRA FAUZI FATIMATUZ ZAHROH HARYO WIBISONO ANTONIUS ERIEK A N IVAN MERY DEVIANTO
ICHWAN AGUSTA ELFAJRIE Marcho Rizal ELVINA FITRISIA KAHFI MONTAZERI ARINTA DIFANDRA P
AGASTYA SESARIANDA MARIATUL QIBTHIYAH RAY ANDHIKA PUTRA FAZZA I H R MARIA SAPTARI M
TAHER BATUBARA PINDONTA MELIALA REZHI RAMADHIA PUTRA ANYI SALIM VICTOR R CH PINONTOAN
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Student Group 2011 (Bioprocess Engineering) : each group: 5-6 students
Bio-Chemical Plant Design
Kel 1 Kel 2 Kel 3
Kenny Lischer KHOTIB SARBINI NIRWANTO HONSONO
ESTER KRISTIN KHAIRUL HADI B RAINER CHRISTIANPARAMITHA K NADIA CHRISAYU N DESI ANGGARAWATIDESTYA NILAWATI DINI ASYIFA YONGKI SUHARYA DDAVID ADIPRAKOSO PAULINE LEON ARTHA DARA DIENAYATI
Bio-Chemical Product Design
Kel 4 Kel 5 Kel 6 Kel 7
MERISA BESTARI FAIZ MONIKA WIJAYA ADITYA RINUS P PUTRA NINDYA SANI WNURHAFIZAH PUTRI INGRID C E INTHE SARA MUTIARA Republik Daudi ParthuPRIMA ANGGRAINI INDRIANTI PRAMADEWI MONDYA P S FLORENSIA INDAN STEPANIAGUNG MARSSADA B CHANDRA PASKA BAKTI RADITYA IMAMUL K AZIZ PRIAMBODOHARNADIEMAS R F Hari Sutioso MUHAMMAD IQBAL N DARUL HAMDI
DEDDY SETIAWAN
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Project Topic 2011
Chemical Engineering Class
Chemical Plant Design: 12 topics
1. Solution to foaming problem in an amine contactor due to condensate in gas phase (Brownfield)
2. CO2 Capture and Utilisation by Mineralisation
3. Industrial Salt Production
4. Advanced chemical looping combustion for CO2 capture
5. Production of Bio-hydrogen from Waste Biomass
6. Production of Cosmetic Raw Materials from Gambir
7. Production of Emulsifier from Plant Extracts8. Glycerol to Propylene Glycol
9. Propylene from Biomass
10.Drinking Water using Concentrated Solar Power
11.Production of Herbal Remedy from Benahong
12.Production of Anti-Cancer fromSirih Merah
Chemical Product Design: 11 topics
13.Liquid Cleansing Agent for LCD/LED from Fatty Stain
14.Slow Releasing Car Perfume
15.Liquid Cleansing Agent to Remove Ink/Sap Stain from Fabrics without Color Diluting
16.Teeth Whitening and Calcium Enriched Chewing Gum
17.Low-calorie syrups
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18.Portable chemical toilet
19.Fragrance for insomnia therapy
20.Natural-based Anti Hair-fall Shampoo
21.Staple Food as Substitute for Rice
22.Healthy bihun
23.Cosmetics Product from Gambir Extract
Bioprosess Engineering Class
Bio-chemical Plant Design: 3 topics
1. Production of Nanopropolis
2. Biotreatment of Odorous Vapour Contaminated with Hydrogen Sulphide and Xylenes
3. Production of Cocamidopropyl Betaine (surfactant)
Bio-chemical Product Design : 4 topics
4. Tagatosa Probiotic for Healthy Digestion
5. AntiAllergy Ocular Cream
6. Mood booster beverage
7. Non-colesterol Srikaya Flavor Jam