Transcript
Page 1: 1.6 A GaN Schottky rectifiers on bulk GaN substrates

Short communication

1.6 A GaN Schottky rectifiers on bulk GaN substrates

J.W. Johnson a, B. Lou a, F. Ren a,*, D. Palmer b, S.J. Pearton c, S.S. Park d,Y.J. Park d, J.-I. Chyi e

a Department of Chemical Engineering, University of Florida, P.O. Box 116005, Gainesville, FL 32611, USAb MCNC, Research Triangle Park, NC 27709, USA

c Department of Materials Science and Engineering, University of Florida, Gainesville, FL 32611, USAd Samsung Advanced Institute of Technology, P.O. Box 111, Suwon 440-600, South Korea

e Department of Electrical Engineering, National Central University, Chung-Li 32054, Taiwan

Received 19 August 2001; received in revised form 27 October 2001; accepted 6 November 2001

Abstract

Large area bulk GaN rectifiers with implanted pþ guard rings were fabricated using additional dielectric overlap

passivation. The devices were packaged to avoid self-heating at large operating currents. A forward current of 1.65 A

was achieved in pulsed voltage mode, a record for GaN rectifiers. The on-state resistance was 3.7 mX cm2. � 2002

Elsevier Science Ltd. All rights reserved.

Keywords: GaN; HVPE; Schottky; Rectifier; Thermal package; Bulk substrate

1. Introduction

GaN electronic device research has been largely

dominated by field effect transistors (FETs). MESFETs

and HEMTs for high frequency, high power applica-

tions have been developed to exploit the attractive ma-

terial properties of the III-nitrides. A device which has

received considerably less attention is the power rectifier.

Wide band gaps allow III-nitrides to sustain extremely

high critical electric fields, leading to large blocking

voltages. Applications for these devices are numerous,

and their potential technological and commercial im-

portance is beginning to take shape.

Mechanical and Si-based switches are presently used

to control electric current flow across utilities transmis-

sion and distribution lines. Opening or closing these

switches can lead to large power sags and switching

transients delivered to the load. Such transients may be

detrimental, for instance, to major computing centers,

motor drives, digital controls, or other sensitive elec-

tronic equipment. An outage of less than one cycle, or a

voltage sag of 25% for two cycles can cause a micro-

processor to malfunction. As a result of these potential

fluctuations, the electric power grid must be operated at

capacities well below its rated value, leading to reduced

energy efficiency. A system for eliminating power sags

and switching transients would dramatically improve

power quality [1–4]. Solid state devices, if available, are

expected to show ‘‘clean’’ switching and could poten-

tially eliminate line transients and allow more efficient

operation of the grid. In addition, typical power devices

are required to operate at elevated temperatures due to

the power dissipation associated with switching large

currents and voltages. In this respect, wide band gap

switches are attractive due to their increased tolerance to

temperatures above the limits of silicon. Reduction of

bulky, expensive cooling equipment should be possible,

leading to decreased system complexity and cost. Other

end uses include electronic motor controls, lighting,

heating, and air-conditioning.

The GaN material system has a high critical field,

good saturation electron velocity and reasonable ther-

mal conductivity if bulk wafers are available. A key

Solid-State Electronics 46 (2002) 911–913

*Corresponding author. Tel.: +1-352-392-4757; fax: +1-352-

392-9513.

E-mail address: [email protected] (F. Ren).

0038-1101/02/$ - see front matter � 2002 Elsevier Science Ltd. All rights reserved.

PII: S0038-1101 (01 )00339-2

Page 2: 1.6 A GaN Schottky rectifiers on bulk GaN substrates

component of the inverter modules required for many of

the previously mentioned applications is the simple

rectifier. There have been a number of reports of mesa

and lateral geometry GaN and AlGaN Schottky and p-i-

n rectifiers fabricated on heteroepitaxial layers on Al2O3

substrates [5–12]. A major disadvantage of this ap-

proach is the poor thermal conductivity of sapphire

(j ¼ 0:5 W/cmK) and the limited epilayer thicknesses

employed. In this regard, better substrate choices would

be either SiC or GaN itself, since the latter has ap-

proximately the same thermal conductivity as Si. It

should be noted that the typically cited value of thermal

conductivity for GaN (1.3 W/cmK) is effectively a lower

limit, as suggested by recent studies. It has been shown

that both defect density and carrier concentration can

significantly affect the thermal conductivity [13]. Values

near 2 W/cmK have been experimentally demonstrated

for GaN. The availability of bulk GaN substrates would

allow fabrication of vertical geometry rectifiers capable

of much higher current conduction than lateral rectifiers

fabricated on insulating substrates.

2. Experimental

The free-standing substrates were described previ-

ously [14,15]. P-type guard rings (30 lm diameter) were

formed by selective area Mgþ implantation at 50 keV,

5� 1014 cm�2. The implant was followed by an 1100 �C,30 s anneal to remove residual lattice damage. Schottky

contacts of e-beam evaporated Pt/Ti/Au with diameters

of �5 mm for large-area devices were placed on the front

(Ga-face) surface. For the large area devices the contact

was extended over a PECVD SiO2 passivation layer. A

schematic cross-section of the large area GaN rectifiers

is shown in Fig. 1.

3. Results and discussion

A thermal package was designed for the large area

vertical rectifier. The diode was mounted on an FR-4

board with 1/2 oz copper on each side. The copper was

overplated with 0.5 lm Ni and �1 lm Au. The diode

was adhered to the board with H2OE silver-loaded ep-

oxy from EpoTek. The topside Schottky metal was

connected to the pad with 1� 5 mil gold ribbon, also

mounted with EpoTek H2OE. A schematic of the

package design is given in Fig. 2. The packaged device is

shown in Fig. 3. Forward I–V characteristics of the

packaged device were measured by applying a square

wave voltage pulse (0 V–VF) to the Schottky contact and

monitoring the current using a wide band current probe

connected to a 500 MHz Agilent Infiniium 50662 oscil-

loscope. The reverse characteristics were taken from DC

measurements using an HP4145B. Both the forward and

reverse characteristics are shown together in Fig. 4. The

reverse breakdown voltage of the large area device was

small (�6 V). However, pulsed forward current of 1.65

A was demonstrated at VF ¼ 6 V. This is the highest

forward current ever obtained from a GaN rectifier.

Despite the small breakdown voltage, clear rectification

behavior is evident from Fig. 4. For GaN-based rectifi-

Fig. 1. Schematic representation of device cross-section.

Fig. 2. CAD design of thermal package for large area GaN

rectifier. The package is necessary to avoid significant self-

heating in the high current device.

Fig. 3. Photograph of large area diode package. The approxi-

mate dimensions of the entire package area 1� 3.5 cm2.

912 J.W. Johnson et al. / Solid-State Electronics 46 (2002) 911–913

Page 3: 1.6 A GaN Schottky rectifiers on bulk GaN substrates

ers to become useful in the commercial power grid, they

will not only be required to block large voltages, but also

conduct significant forward currents. Previous small

area GaN rectifiers have achieved impressive reverse

characteristics, but forward characteristics have always

been reported as current density. This device represents

a large step toward the achievement of practical on-state

current levels. In addition, the on-state resistance was

3.7 mX cm2.

4. Summary

A �20 mm2 GaN bulk rectifier produced 1.65 A of

pulsed forward current at 6 V, the largest on-state cur-

rent ever reported for a GaN rectifier. Future work

should focus on lowering the background doping level in

the GaN. Existing material exhibits a negative temper-

ature coefficient for VB, but this is expected to reverse

sign in low defect substrates. The viability of GaN rec-

tifiers in most applications depends on making very

large area devices with high VB, while retaining low VFand RON.

Acknowledgements

The work at UF is partially supported by NSF grant

DMR 0101438.

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Fig. 4. I–V characteristics of packaged GaN diode measured in

pulsed voltage mode (10% duty cycle).

J.W. Johnson et al. / Solid-State Electronics 46 (2002) 911–913 913


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