catalog of products

20
O f f i c e JL. KEBRAON II No. 103 A SURABAYA 60222 JAWA TIMUR - INDONESIA Telp. 62.31.7672269 ( Hunting ) Fax. 62.31.7662336 E-mail. [email protected] / [email protected] / [email protected] http://www.bentengapi.com/ Factory 1 JL. DESA SLOROK KEC. GARUM, BLITAR JAWA TIMUR - INDONESIA Warehouse & Factory 2 JL. SEMERU No. 59 DESA BAMBE, KEC. DRIYOREJO, GRESIK JAWA TIMUR - INDONESIA PBJ REFRACTORIES BAT MANUFACTURING, TRADING & CONTRACTOR

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O f f i c e

JL. KEBRAON II No. 103 A SURABAYA 60222

JAWA TIMUR - INDONESIA

Telp. 62.31.7672269 ( Hunting )

Fax. 62.31.7662336

E-mail. [email protected] / [email protected] / [email protected]

http://www.bentengapi.com/

Factory 1

JL. DESA SLOROK

KEC. GARUM, BLITAR

JAWA TIMUR - INDONESIA

Warehouse & Factory 2

JL. SEMERU No. 59

DESA BAMBE, KEC. DRIYOREJO, GRESIK

JAWA TIMUR - INDONESIA

CATALOG OF PRODUCTS

PBJREFRACTORIES

B AT S PEC IA LIS T  IN E NG INEER ING,  FURNA CES, R EFRACTORI ES  AND  INSULAT IONSMANUFACTURING, TRADING & CONTRACTOR

COMPANY OVERVIEW

ESTABLISHMENT

Established since 1997, supported by a highly qualified technical team and profesional engineers,

specialized in Refractories, Insulationsand Engineering Furnaces.

HUMAN RESOURCECOMPOSING

BENTENG API PRINCIPAL& PARTNERS

Supported by 2 principal international company which a famous brands in International Refractory

Bussiness as follows :

1. PLIBRICO JAPAN CO., LTD

WITH SUBSIDIARYCOMPANY“PLIBRICO DALIAN INDUSTRIESCO., LTD – CHINA

BRANDS: PLIBRICO REFRACTORIES& OEM PRODUCT “PBJREFRACTORIES”

2. LINCO BAXO BENELUX BV

Supported by 6 modern Integrated Plants, located in Holand, Germany, Italy and China

Brand : LINCO BAXO REFRACTORIES

HUMAN RESOURCE COMPOSING

v Bachelor degree (S-1) : 12 Persons approx.

vDiploma ( D-1 ~ D-3 ) : 12 persons approx.

v Technical High School ( STM ) : 28 persons approx.

v Senior High School & others : 60 persons approx.

Total : 112 persons approx.

vOut sourcing ( Temporary ) : up to 150 persons approx.

B AT SPEC IA L IS T  IN REFRACTORY  AND  INSULAT ION

ENGINEERING & PROJECTS..................

ENGINEERING SERVICES

v INSPECTIONS , CALCULATIONS AND QUOTATIONS.

v PRODUCT SELECTION AND APPLICATION ADVICES

v REFRACTORY LINING DESIGN AND DRAWINGS

v HEAT CALCULATION OF REFRACTORY LININGS

v INSTALLATION DRAWING AND INSTALLATION PROCEDURES

v CURING, DRYING & HEATING UP SCHEDULE

BENTENG API PROJECTS

More than 10 years experienced to handle any size projects from simple to complex ones, for the

following works :

v FIRE BRICK LINING WORKS

v REFRACTORY CASTING WORKS

v REFRACTORY RAMMING WORKS

v REFRACTORY GUNNING WORKS

v INSULATION WORKS

v MECHANICAL WORKS

FIELD OF OUR EXPERIENCE & SERVICES:

v IRON & STEEL INDUSTRIES

v ALUMINIUM INDUSTRIES

v COOPER SMELTING PLANTS

v LIME & CEMENT INDUSTRIES

v PETROCHEMICAL & FERTILIZER PLANTS

v OIL & GAS PLANTS

v POWER STATION PLANTS

v CERAMIC INDUSTRIES

v GAS INDUSTRIES

v GOLD MINING PLANTS

v INCINERATORS

v LABORATORY FURNACES

B AT SPEC IA L I ST  IN REFRACTORY  AND  INSULATI ON

2. Refractory Casting Works

3. Refractory Ramming Works

4. Refractory Gunning Works

5. Insulation Works

6. Mechanical Works

1. Fire Bricks Lining Works

B AT SPEC IA L IS T  IN REFRACTORY  AND  INSULAT ION

HIGH ALUMINA BRICK BA / SK-SERIES

HIGH ALUMINA BRICK, HA - SERIES

FIRE CLAY BRICK, BA / SK-SERIES

Spesification Brand BA -30 / SK - 30 BA - 32 / SK - 32 BA - 33 / SK - 33 BA - 34 / SK - 34

Refractoriness (SK) 30 32 33 34

Bulk Density (gr/cm³) 1,90 - 2,00 1,95 - 2,10 2,00 - 2,10 2,05 - 2,20

C. Crushing Strength (Kg/cm²) >200 >225 >250 >300

≥ 27 ≥32 ≥35 ≥40

≥68 ≤63 ≤60 ≤55Chemical Composition

General use, Ovens, Behind spaced tubes in

Takuma Boilers, General Furnaces, etc.

General Furnaces, Incinerators, Wood Boiler

Furnaces, Back up Kilns, etc.Major Applications

Spesification Brand BA - 35 / SK - 35 BA - 36 / SK - 36 BA - 37 / SK - 37 BA - 38 / SK - 38

Seger Cone (SK) 35 36 37 38

Max. Service Temp.

Max. Service Temp.

(°C)

(°C)

1450

1150

1500

1250

1550

1350

1600

1400

Bulk Density (gr/cm³) ≥ 2,15 ≥2,20 ≥ 2,30 ≥ 2,40

C. Crushing Strength (Kg/cm²) ≥ 400 ≥ 450 ≥ 500 ≥ 550

≥ 45 ≥ 52 ≥ 60 ≥ 68

≤50 ≤43 ≤ 36 ≤ 28Chemical Composition

Major Applications

Burning zone for:

General Furnaces, Incinerators, Coal Boiler

Furnaces, Kilns, etc.

Burning Zone for:

Re-Heating Furnaces, Melting Furnaces,

High Temp. Furnaces, etc.

Specification Brand FB-3 HA-3 HA-2 HA-1

Refractoriness (SK) 1770 1770 1790 > 1790

Max. Service Temp. (°C) 1450 1500 1550 1600

Bulk Density (gr/cm³) ≥ 2,15 ≥2,25 ≥ 2,35 ≥ 2,45

C. Crushing Strength (Kg/cm²) > 400 >500 > 550 > 600

≥ 48 ≥ 55 ≥ 60 ≥ 70

≤50

(Al O )2 3

≤ 42 ≤ 36 ≤ 26Chemical Composition

Major Applications

Burning zone for:

General Furnaces, Incinerators, Coal Boiler

Furnaces, Kilns, etc.

Burning zone for:

Re-Heating Furnaces, Melting Furnaces,

High Temp. Furnaces, etc.

HIGH ALUMINA CORUNDUM BRICKS

SpecificationBrand HA-75 HA-80 HA-90 HA-95

Refractoriness ( SK ) > 38 > 38 > 38 > 38

Refractoriness under load, T2 ( o

C ) ≥ 1520 ≥ 1530 ≥ 1620 ≥ 1650

Apparent Porosity (%) ≤ 20 ≤ 20 ≤ 19 ≤ 16

Bulk Density (gr/cm 3 ) ≥ 2,70 ≥ 2,75 ≥ 2,85 ≥ 3,05

Al 2O3 (%) ≥ 75 ≥ 80 ≥ 89 ≥ 94

SiO2 (%) ≤ 21 ≤ 16 ≤ 9 ≤ 4

Fe2O3 (%) ≤ 2 ≤ 2 ≤ 1 ≤ 1

Cold Crushing Strenght (Kg/cm 2 ) ≥ 500 ≥ 550 ≥ 570 ≥ 600

± 0.1

Characteristics High Alumina BricksHigh Alumina, Low Iron,

Corundum Bricks

Chemical Composition

HIGH ALUMINA BRICKS CORUNDUM BRICKS

Permanent Linear Change, at 1500 oC x 2 H (%) 0,1 ~ -0,5 0,1 ~ -0,5 ± 0.1

B AT SPEC IA L I ST  IN REFRACTORY  AND  INSULATI ON

(Al O )2 3

(Al O )2 3

SiO2

SiO2

SiO2

JM - SERIES

LOW IRON INSULATION BRICKS

AIR SETTING MORTAR

- -- -

- -- -

INSULATING BRICKS FOR BACK UP LINING

INSULATING BRICKS FOR HOT FACE LINING

B AT SPEC IA L IS T  I N  REFRACTORY  AND  INSULAT ION

ACID RESISTANCE MORTARS

ACID RESISTANCE BRICKS

2

2

SEMEN ISOLASI / INSULATING MORTAR

SEMEN TAHAN API / FIRE MORTAR

B AT SPEC IA L I ST  IN REFRACTORY  AND  INSULATI ON

Al O SiO CaO

SINCAST SC-12 1200 1,90 ≥ 25 ≤ 65 ≤ 12 1200 300 17~20

SINCAST SC-13 1300 1,90 ≥ 35 ≤ 55 ≤ 12 1300 350 17~20

SINCAST SC-14 1400 1,90 ≥ 42 ≤ 48 ≤ 10 1500 350 17~20

SINCAST SC-15 1500 1,95 ≥ 50 ≤ 40 ≤ 10 1500 350 15~18

SINCAST SC-16 1600 2,25 ≥ 60 ≤ 30 ≤ 10 1500 400 15~18

SINCAST SC-17 1700 2,48 ≥ 75 ≤ 10 ≤ 6,5 1500 450 12~15

SINCAST SC-18 1700 2,68 ≥ 90 ≤ 4 ≤ 4,5 1500 450 11~13

SINCAST SC-150 S 1500 2,05 ≥ 46 ≤ 40 ≤ 9 1300 400 12~14

SINCAST SC-155 S 1550 2,25 ≥ 52 ≤ 39 ≤ 8 1300 420 12~14

SINCAST SC-155 FB 1550 2,35 ≥ 70 ≤ 9 ≤ 8 1300 450 12~14

SINCAST SC-165 S 1650 2,35 ≥ 74 ≤ 8 ≤ 6 1300 460 11~13

SINCAST SC-170 S 1700 2,55 ≥ 84 ≤ 4 ≤ 4 1500 500 11~13

SINCAST SC-180 SF 1800 2,75 ≥ 95 ≤ 1 ≤ 3 1500 600 8~10

SINCAST 97 Li 1850 2,80 ≥ 96 ≤ 0,4 ≤ 2 1500 650 7~9 Low Iron Castable, Low Silica.

MIXGUN SC-145 1500 2,05 ≥ 42 ≤ 45 ≤ 7 1300 450 Nozzle Mixing

MIXGUN SC-155 1550 2,25 ≥ 52 ≤ 36 ≤ 6 1300 500 Nozzle Mixing

MIXGUN SC-160 1600 2,50 ≥ 62 ≤ 26 ≤ 6 1500 550 Nozzle Mixing

MIXGUN SC-165 1650 2,35 ≥ 74 ≤ 10 ≤ 6 1500 350 Nozzle Mixing

MIXGUN SC-170 1700 2,55 ≥ 80 ≤ 8 ≤ 6 1500 480 Nozzle Mixing

MIXGUN SC-35 SIC 1400 2,20 41,5 13,5 34 (SiC) 1300 450 Nozzle Mixing

MIXGUN SC-50 SIC 1400 2,30 25 15 50 (SiC) 1300 450 Nozzle Mixing

SINCAST SC-900 AR 900 1,95~2,10 ~ ≥ 82 - 500 400 16~18

SINCAST SC-120 AR 1200 2,00 ~ 2,15 ≤ 20 ≥ 70 - 500 450 16~18

SINCAST LCC-150 1500 2,25 47 46 1,8 1300 950 7~8

SINCAST LCC-160 1600 2,40 63 29 1,8 1500 950 6,5~7,5

SINCAST LCC-165 1650 2,60 73 12 1,8 1500 950 6,5~7,5

SINCAST LCC-170 1700 2,85 80 10 1,5 1500 1050 5~6

AL-1700 NW 1700 2,80 80 8 1,5 1500 1050 5~6Low Cement Castable, Non Wetting to

Molten Aluminium.

SP. FLOW 1600 1600 2,58 62 29 1,8 1500 950 6~7

SP. FLOW 1700 1700 2,80 80 8 1,5 1500 1050 5~6

SINCAST LCC- 30 SIC 1500 2,40 42 18 31 (SiC) 1300 950 7~8

SINCAST LCC- 60 SIC 1600 2,50 22 22 60 (SiC) 1300 800 6,5~7,5

SINCAST LCC-83 SIC 1600 2,56 8,5 4 83 (SiC) 1300 850 6,5~7,5

SINCAST LWC-06 850 0,55 ≥ 26 ≤ 40 ≤ 20 815 8 95~100

SINCAST LWC-07 980 0,65 ≥ 28 ≤ 40 ≤ 15 815 10 70~80

SINCAST LWC-10 1000 0,90 ≥ 30 ≤ 44 ≤ 15 815 30 50~55

SINCAST LWC-11 1100 1,10 ≥ 32 ≤ 42 ≤ 15 815 35 36~40

SINCAST LWC-12 1200 1,20 ≥ 36 ≤ 40 ≤ 15 1100 60 34~37

SINCAST LWC-13 1300 1,28 ≥ 40 ≤ 52 ≤ 12 1100 110 30~33

SINCAST LWC-14 1400 1,41 ≥ 50 ≤ 40 ≤ 9 1300 220 25~30

SINCAST LWC-15 1500 1,50 ≥ 60 ≤ 35 ≤ 7 1300 230 23~26

SINCAST LWC-95 Li 1800 1,44 95,2 ≤ 0,4 ≤ 4,4 1500 250 15~18

Low Iron Insulating Castable, Low

Silica, Used for Reactor, Reformer in

Petrochemical and Refinery Plant.

MIXGUN LW-11 1100 0,95 ≥ 35 ≤ 57 ≤ 15 815 32 Nozzle Mixing

MIXGUN LW-12 1200 1,25 ≥ 42 ≤ 40 ≤ 13 1.100 60 Nozzle Mixing

MIXGUN LW-13 1300 1,30 ≥ 40 ≤ 50 ≤ 12 1.100 110 Nozzle Mixing

MIXGUN LW-14 1400 1,41 ≥ 50 ≤ 40 ≤ 9 1.300 200 Nozzle Mixing

MIXGUN LW-15 1500 1,51 ≥ 59 ≤ 35 ≤ 7 1.300 220 Nozzle Mixing

SINCAST PL- 150 1500 2,15 ≥ 45 ≤ 49 ≤ 1 1.300 400 N/A

SINCAST PL- 165 1650 2,50 ≥ 60 ≤ 38 ≤ 1 1.500 500 N/A

SINCAST PL- 170 1700 2,50 ≥ 75 ≤ 21 ≤ 1 1.500 500 N/A

MIXGUN TP-155 1500 1,95 ≥ 44 ≤ 50 ≤ 8 1.300 300 1,95

MIXGUN TP-160 1600 2,15 ≥ 60 ≤ 47 ≤ 7 1.500 450 2,15

MIXGUN TP-165 1650 2,35 ≥ 70 ≤ 25 ≤ 7 1.500 500 2,35

Special Castable for Repair Damaged

Refractory Lining , Applied by Troweling

or Gunning.

Light Weight Castable for Back Up

Insulation at General Furnaces, Boilers,

Gas Duct, etc.

INSULATING GUNNING CASTABLE

Light Weight Castable Gunning

Refractory, used for Lining Stack,

Ductings, etc, by Gunning or Troweling.

RAMMING / PLASTIC REFRACTORY

High Alumina Plastic Refractory, used

at Industrial Furnaces, etc

CASTABLE FOR REPAIR / PATCHING

LOW CEMENT CASTABLE, LOW POROSITY, HIGH STRENGTHLow Cement Castable, High Strength,

Abrasion Resistance. Used for

Combustion Chamber of industrial

Furnaces, etc.

Self Flowing Castable, with Good Flow

Ability, Resistance to Abrasion and

Spalling.

SIC BASIC CASTABLE, HIGH STRENGTH & ABRASION RESISTANCE

Silicon Carbite ( SiC ) Low

Cement Castable , High Strength,

Abbrasion and Spalling Resistance.

INSULATING CASTABLE

GUNNING CASTABLE

Gunning Castable Refractory, Equipped

with High Mechanical Strength

SIC GUNNING CASTABLE Gunning SiC Castable Refractory,

Equipped with High Mechanical Strength

and Abrasion Resistance.

ACID RESISTANCE CASTABLE

Acid Resistance Castable, SuitableUsed

in Acid Condition Where Good Acid

Resistance is Required to the Lining.

CONVENTIONAL CASTABLE

Dense Conventional Castable Used for

General Use in Industrial Furnaces,

Boilers, Incinerators, etc.

HIGH ALUMINA CASTABLE, HIGH STRENGTH

High Alumina Castable, High Mechanical

Strength, Used for Combustion Chamber

of Boilers, Industrial Furnaces, etc.

Product Chemical Analysis (%) CCS Mixing Water

( % by Weight) Type / Application Kg/cm 2

Required Material (Ton/m )3

Co

Max.Service temp. ( C) o

SINCAST Refractory Products

B AT SPEC IA L IS T  IN REFRACTORY  AND  INSULAT ION

2 23

PLIBRICO Refractory Products

Mpa

PLIBRICO SUPER AB 1600 2,25 39 51 1500 5 N/A

PLIBRICO SUPER AL - AB 1700 2,50 59 32 1500 5,5 N/A

PLIBRICO SUPER ALX - AB 1750 2,80 75 16 1500 5 N/A

PLIRAM # 85 AB-C 1800 2,85 80 15 1500 8 N/A

PLICAST # 27-C 1370 1,90 36 51 1300 40 15~16,5

PLICAST # 31 - C 1540 2,00 46 42 1300 5 15~16,5

PLICAST HYDROMIX-C 1540 2,10 46 36 1300 6 14~16

PLICAST FB MIX 1600 2,52 75 10 1300 4,5 10~12

PLICAST KL MIX-C 1600 2,15 55 36 1500 12 11,5~13,5

PLICAST #36-C 1700 2,40 66 26 1500 10 9~10,5

PLICAST # 40-C 1850 2,65 95 ~ 1500 11 8,5~10

PLICAST # 40 TROWEL-C 1850 2,60 93 1 1500 10 10~11

PLICAST SUPER HYMOR 1600-C KK

1600 2,30 48 47 1500 14 5,5~7,0

PLICAST SUPER HYMOR

1650-C KK1600 2,45 62 32 1500 18 6~7,5

PLICAST SUPER HYMOR 1700-C KK

1700 2,85 82 11 1500 16 5~6

PLICAST MIX#1768-C KK 1600 2,25 22 40 (SiC) 1500 20 7,5~9

PLICAST SIC-50 C KK 1600 2,25 19 50 (SiC) 1500 15 10~12

PLICAST SIC-60 C KK 1600 2,40 17 60 (SiC) 1500 18 6~7,5

PLIGUN SIC-50-C 1600 2,05 18 50 (SiC) 1500 15 Nozzle Mixing

PLIFLOW 1600-C KK 1650 2,25 58 36 1500 12 9,5~10,5

PLIFLOW 1700-C KK 1700 2,70 80 13 1500 14 6,5~7,5

PLICAST ALTUF HM 60V 1650 2,35 61 32 1500 18 5,5~7,5

PLICAST ALTUF 1700-C KK 1700 2,85 82 11 1500 12 5,5~6,5

PLIGUN BF MIX-C 1300 2,00 45 40 1300 7 Nozzle Mixing

PLIGUN HYDROMIX-C 1350 2,02 44 42 1300 8 Nozzle Mixing

PLIGUN EROZIST-C 1400 2,20 55 29 1300 6,5 Nozzle Mixing

PLIGUN KL MIX-C 1600 2,15 56 39 1500 12 Nozzle Mixing

PLIGUN MIX#901-C 1700 2,28 65 26 1500 13 Nozzle Mixing

GUNNING CASTABLE REFRACTORY

SiC Basic Castable & Gunning

Castable, Excelent Resistant to

Abrasion, Thermal Shock and

Spalling.

DENSE CASTABLE REFRACTORY

LOW CEMENT, LOW POROSITY, HIGH STRENGTH CASTABLE REFRACTORY

Low Cement, Low Porosity, High Strenth, Abbrassion and Spalling

Resistance.

Type / Application

SIC CASTABLE & GUNNING REFRACTORY

FREE FLOW CASTABLE REFRACTORY

NON WETTING CASTABLE TO MOLTEN ALUMINIUM

Gunning Castable, Provided with High Mechanical Strength and

Abrasion Resistance

High Strength Gunning castable, in low to High Temperature

Low Iron, Low Shrinkage, High

Strength, Abrassion and Apalling Resistance, used at

Petrochemical Plants.

High Mechanical Strength, Low Porosity, Non Wetting to Molten

Aluminium

General Purpose Castable, using

at Boilers, Incinerator, Furnaces,etc.

MIXING WATER

(% )

M.O.R

Air - Bond Type Plastic Refractory.

Equipped with Excellent Flow Ability, Excellent Resistance to

Abrasion and Spalling.

PLASTIC / RAMMING REFRACTORY

Product Chemical

Max. service temp. ( C) O C

O

SiO 2Al O2 3

Required material (Ton/m )3

B AT SPEC IA L I ST  IN REFRACTORY  AND  INSULATI ON

Continued to next page

PLISTIX MIX # 464-C 900 1,70 30 50 - - 17~23 Acid Resistance Coating for Shell

PLISTIX AR CEMENT-C 900 1,95 - 84 - - 8~12

PLISTIX AR - C 900 1,80 - 83 - - 8~12

PLISTIX MIX#585-C 1100 2,25 73 16 - - 12~14 Abrasion Resistance Coating for FCC Unit, Cyclone, etc

DEMON AIR SET # 34 C 1500 1,50 44 50 - - 25~30

DEMON AIR SET # 36 C 1700 1,70 49 40 - - 20~30

PLICAST LWI 606 C-KK 1800 1,65 95 0,15 1500 6 12,5~15

Light Weight Insulating Castable,

Resistance to Explosive Spalling,

Used for Secondary Reformer,

Transfer Line, etc in Ammonia

Plant.

PLICAST MW MIX-14-C 1100 1,25 28 43 1000 2,5 22~28

PLIGUN MW MIX-14-C 1100 1,25 28 40 1000 3 Nozzle Mixing

PLICAST AIRLITE S-C 1000 0,45 26 40 800 0,2 120~140

PLICAST VERILITE S-C 1000 0,80 32 33 800 0,7 65~80

PLICAST LWI-20 A-C 1100 0,90 47 38 1000 1 53~58

PLICAST LWI-22 A-C 1200 1,10 43 44 1000 1,2 37~42

PLICAST LWI-20-C 1100 1,00 26 50 1000 1 42~46

PLICAST LWI-22-C 1200 1,15 35 46 1000 1 38~43

PLICAST LWI-24C 1350 1,28 40 40 1300 3 31~35

PLICAST LWI-26-C 1400 1,30 48 42 1300 2 35~40

PLICAST STRONGLITE-C 1450 1,45 45 36 1500 3 25~30

PLIGUN LWI-20 A-C 1100 0,98 47 38 1000 1,2 Nozzle Mixing

PLIGUN LWI-20 C 1100 0,90 28 53 1000 1 Nozzle Mixing

PLIGUN LWI-22 C 1200 1,10 33 48 1000 1,5 Nozzle Mixing

PLIGUN LWI-24 C 1350 1,32 38 46 1300 3,5 Nozzle Mixing

PLIGUN LWI-26 C 1400 1,40 44 42 1300 2,5 Nozzle Mixing

PLIGUN STRONGLITE-C 1450 1,40 42 38 1300 3,5 Nozzle Mixing

PD MIX 80 AB 1700 2,85 80 12 1500 10 N/A

PLIGUN TP MIX # 55 1600 2,10 54 38 1500 10 14~18

ACID RESISTANCE CASTABLE

INSULATING CASTABLE REFRACTORY

Used for Repair Damaged

Refractory Lining , Applied by

Gunning, Patching or Trowelling.

Light Weight Insulating Gunning

Castable for use in Gas Duct,

Heater, Back Up Lining, etc.

High Temperature, Low Iron,

Insulating Gunning, Suitable in CO

Gas Atmosphere.

Acit Resitance Castable /

Gunning for Liquid and Gas with

Acidity Below PH-1

Light Weight Insulating Castable,

Recommended for the Lining of

Steel Stacks, Heaters,

Regenerators in FCC Unit, etc.

INSULATING GUNNING CASTABLE REFRACTORY

MATERIAL FOR REPAIR / PATCHING

High Temperature, Low Iron,

Insulating Castable, Suitable in CO

Gas Atmosphere.

Light Weight Insulating Castable

for use in Gas Duct, Heater, back

Up Lining, etc.

AIR SETTING MORTAR & COATING PRODUCT

Air Setting Mortar Powder

B AT SPEC IAL I ST  IN REFRACTORY AND  INSULATI ON

PLIBRICO Refractory Products

Continuation from previous page

Mpa Type / ApplicationMIXING WATER

(% )

M.O.R Product

Chemical Max. service

temp. ( C) O CO

SiO 2Al O2 3

Required material (Ton/m )3

PBJ SUPER AB 1600 2,25 39 51 1500 5 N/A

PBJ SUPER AL AB 1700 2,50 59 32 1500 5,5 N/A

PBJ SUPER ALX AB 1750 2,80 75 16 1500 5 N/A

PBJ # 85 AB-C 1800 2,85 80 15 1500 8 N/A

PBJ CASTER # 27-C 1370 1,90 36 51 1300 5,5 15~16,5

PBJ CASTER # 31 - C 1540 2,00 46 42 1300 5 15~16,5

PBJ CASTER HYDROMIX-C 1540 2,10 46 36 1300 6 14~16

PBJ CASTER FB MIX 1600 2,52 75 10 1300 4,5 10~12

PBJ CASTER KL MIX-C 1600 2,15 55 36 1500 12 11,5~13,5

PBJ CASTER #36-C 1700 2,40 66 26 1500 10 9~10,5

PBJ CASTER # 40-C 1850 2,65 95 ~ 1500 11 8,5~10

PBJ CASTER # 40 TROWEL-C 1850 2,60 93 1 1500 10 10~11

PBJ HYMOR 1600-C KK 1600 2,30 48 47 1500 14 5,5~7,0

PBJ HYMOR 1650-C KK 1600 2,45 62 32 1500 18 6~7,5

PBJ HYMOR 1700-C KK 1700 2,85 82 11 1500 16 5~6

PBJ CASTER MIX#1768-C KK 1600 2,25 22 40 (SiC) 1500 20 7,5~9

PBJ CASTER SIC-50 C KK 1600 2,25 19 50 (SiC) 1500 15 10~12

PBJ CASTER SIC-60 C KK 1600 2,40 17 60 (SiC) 1500 18 6~7,5

PCJ GUNNING SIC-50-C 1600 2,05 18 50 (SiC) 1500 15 Nozzle Mixing

PCJ GUNNING MIX#1149-C 1600 2,30 - 89 (SiC) 1300 10 Nozzle Mixing

PBJ FLOWING 1600-C KK 1650 2,25 58 36 1500 12 9,5~10,5

PBJ FLOWING 1700-C KK 1700 2,70 80 13 1500 14 6,5~7,5

PBJ ALTUF HM 60V 1650 2,35 61 32 1500 18 5,5~7,5

PBJ ALTUF 1700-C KK 1700 2,85 82 11 1500 12 5,5~6,5

PBJ GUNNING BF MIX-C 1300 2,00 45 40 1300 7 Nozzle Mixing

PBJ GUNNING HYDROMIX-C 1350 2,02 44 42 1300 8 Nozzle Mixing

PBJ GUNNING EROZIST-C 1400 2,20 55 29 1300 6,5 Nozzle Mixing

PBJ GUNNING KL MIX-C 1600 2,15 56 39 1500 12 Nozzle Mixing

PLIGUN MIX#901-C 1700 2,28 65 26 1500 13 Nozzle Mixing

Air - Bond Type Plastic

Refractory,

Equipped with Excellent Flow

Ability, Excellent Resistance to

Abrasion and Spalling.

PLASTIC / RAMMING REFRACTORY

Gunning Castable, provided with

High Mechanical Strength and

Abrasion Resistance

High Strength Gunning Castable,

in Low to High Temperature

SIC CASTABLE & GUNNING REFRACTORY

FREE FLOW CASTABLE REFRACTORY

NON WETTING CASTABLE TO MOLTEN ALUMINIUM

Low Iron, Low Shrinkage, High

Strength, Abrassion and Spalling

Resistance, used at

Petrochemical Plants.

High Mechanical Strength, Low

Porosity, Non Wetting to Molten

Aluminium

General Purpose Castable, used

at Boilers, Incinerator,

Furnaces,etc.

GUNNING CASTABLE REFRACTORY

SiC Basic Castable & Gunning

Castable, excelent resistant to

Abrasion, Thermal Shock and

Spalling.

DENSE CASTABLE REFRACTORY

LOW CEMENT, LOW POROSITY, HIGH STRENGTH CASTABLE REFRACTORY

Low Cement, Low Porosity, High

Strength, Abrassion and Spalling

Resistance.

PBJ Refractory Products

B AT SPEC IA L I ST  IN REFRACTORY  AND  INSULATI ON

Continued to next page

Mpa Type / ApplicationMIXING WATER

(% )

M.O.R Product

Chemical Max. service

temp. ( C) O CO

SiO 2Al O2 3

Required material (Ton/m ) 3

PBJ AR MIX # 464-C 900 1,70 30 50 - - 17~23 Acid Resistance Coating for Shell

PBJ AR - 900 900 1,95 - 84 - - 8~12

PBJ AR - C 900 1,80 - 83 - - 8~12

PBJ COATING MIX#585-C 1100 2,25 73 16 - - 12~14Abrasion Resistance Coating for FCC

Unit, Cyclone, etc

PBJ DEMON AIR SET # 34 C 1500 1,50 44 50 - - 25~30

PBJ DEMON AIR SET # 36 C 1700 1,70 49 40 - - 20~30

PBJ CASTER LWI 606 C-KK 1800 1,65 95 0,15 1500 6 12,5~15

Light Weight Insulating Castable,

Resistance to Explosive Spalling,

used for Secondary Reformer,

Transfer Line, etc in Ammonia

Plant.

PBJ CASTER MW MIX-14-C 1100 1,25 28 43 1000 2,5 22~28

PBJ GUNNING MW MIX-14-C 1100 1,25 28 40 1000 3 Nozzle Mixing

PBJ CASTER AIRLITE S-C 1000 0,45 26 40 800 0,2 120~140

PBJ CASTER VERILITE S-C 1000 0,80 32 33 800 0,7 65~80

PBJ CASTER LWI-20 A-C 1100 0,90 47 38 1000 1 53~58

PBJ CASTER LWI-22 A-C 1200 1,10 43 44 1000 1,2 37~42

PBJ CASTER LWI-20-C 1100 1,00 26 50 1000 1 42~46

PBJ CASTER LWI-22-C 1200 1,15 35 46 1000 1 38~43

PBJ CASTER LWI-24C 1350 1,28 40 40 1300 3 31~35

PBJ CASTER LWI-26-C 1400 1,30 48 42 1300 2 35~40

PBJ CASTER STRONGLITE-C 1450 1,45 45 36 1500 3 25~30

PBJ GUNNING LWI-20 A-C 1100 0,98 47 38 1000 1,2 Nozzle Mixing

PBJ GUNNING LWI-20 C 1100 0,90 28 53 1000 1 Nozzle Mixing

PBJ GUNNING LWI-22 C 1200 1,10 33 48 1000 1,5 Nozzle Mixing

PBJ GUNNING LWI-24 C 1350 1,32 38 46 1300 3,5 Nozzle Mixing

PBJ GUNNING LWI-26 C 1400 1,40 44 42 1300 2,5 Nozzle Mixing

PBJ GUNNING STRONGLITE-C 1450 1,40 42 38 1300 3,5 Nozzle Mixing

PBJ RAMMIX 80 AB 1700 2,85 80 12 1500 10 N/A

PBJ MIXGUN 1600 1600 2,10 54 38 1500 10 14~18

AIR SETTING MORTAR & COATING PRODUCT

Air Setting Mortar Powder

Acid Resistance Castable /

Gunning for Liquid and Gas with

Acidity below PH-1

Light Weight Insulating Castable,

Recommended for The Lining of

Steel Stacks, Heaters,

Regenerators in FCC Unit, etc.

INSULATING GUNNING CASTABLE REFRACTORY

MATERIAL FOR REPAIR / PATCHING

High Temperature, Low Iron,

Insulating Castable, suitable in CO

Gas Atmosphere.

Light Weight Insulating Castable

for use in Gas Duct, Heater, Back

Up Lining, etc.

Used for repair damaged

Refractory Lining , applied by

Gunning, Patching or Trowelling.

Light Weight Insulating Gunning

Castable for use in Gas Duct,

Heater, Back Up Lining, etc.

High Temperature, Low Iron,

Insulating Gunning, suitable in CO

Gas Atmosphere.

ACID RESISTANCE CASTABLE

INSULATING CASTABLE REFRACTORY

PBJ Refractory Products

B AT SPEC IA L IS T  IN REFRACTORY  AND  INSULAT ION

Continuation from previous page

Mpa Type / ApplicationMIXING WATER

(% )

M.O.R Product

Chemical Max. service

temp. ( C) O

COSiO 2Al O2 3

Required material (Ton/m )3

LINCO BAXO Refractory Products

AL2O3 SiO2 Fe2O2 C N/mm

LICOFEST 28 1450 2000 47 51 1,5 1300 40

LICOFEST 32 1500 2050 53 42 0,9 1300 45

LICOFEST 37 1600 2290 66 10 0,9 1500 60

LICOFEST 36 AN 1600 2320 66 36 0,8 1500 60

LICOFEST TAL 96 K 1740 2700 94 0,9 0,4 1500 62

LICOFEST 42 1800 2750 96 0,1 0,1 1500 50

BAXOVIBRO VT 336 1600 2400 58 36 0,8 1500 90

BAXOVIBRO VT 380 1650 2720 70 25 0,8 1500 120

BAXOVIBRO VT 820 1700 2800 82 10 1,2 1500 > 120

BAXOVIBRO VT 35 SIC 1600 2510 35 28 34 (SiC) 1300 95

LICOFEST SIC 60 CL 1600 2510 32,5 6 59 (SiC) 1300 125

ALGIB 1700 2700 80 3 BaO (10) 1300 110Low Cement, Low Porosity, Non Wetting

to Molten Aluminium, etc.

LICOFEST 28 TR 1450 2000 47 42 1,5 1300 40

LICOFEST 32 TR 1520 2050 55 44 0,5 1300 45

LICOFEST 32 G TR 1520 2060 52 - 0,8 1300 50

LICOFEST AT 65 G 1600 2320 52 - 0,8 1500 55

LICOFEST H 82 TR PB 1700 2650 80 0 1 1500 35

LICOFEST SIC V 30 TR 1400 2150 40 25 30 (SiC) 1300 48

LICOFEST SIC V 60 TR 1400 2300 26 8 60 (SiC) 1300 45

LICOCLAY X 34 1500 2200 45 49 1,5 1300 40

LICOCLAY X 36 1600 2400 52 44 1 1500 45

LICOCLAY X 38 1700 2700 75 21 1 1500 50

LICOCLAY X 415 1800 2900 91 8 0,4 1500

LICOFEST MW 95 C 1760 1680 95 0,2 0,1 1500 25

Light Weight Insulating Castable,

Resistance to Explosive Spalling, used for

Secondary Reformer, Transfer Line, etc in

Ammonia Plant.

LICOFEST PC 106 I 1100 525 28 32 13 815 0,9

LICOFEST L 08 1100 830 30 40 9,9 1100 1,2

LICOFEST PC 123 CH 1260 1005 41 32 5 1100 3,4

LICOFEST L 08 CB 1275 870 47 38 1 1100 1,5

LICOFEST LW 203 CB 1400 1220 52 32 1 1100 3,8

LICOFEST FL 40 1520 1560 60 33 4 1500 23

LICOFEST FL 60 1580 1620 59 33 3,2 1500 15

LICOFEST PC 106 I TR 1100 525 28 32 13 1100 0,9

LICOFEST L 08 CB TR 1275 870 47 38 1 1100 1,5

LICOFEST PC 123 I TR 1260 1005 41 32 5 1100 3,4

LICOFEST L 203 CB TR 1400 1220 52 32 1 1100 3,8

LINAX 60 1500 2000 62 30 1 1500 52

LINAX 70 1600 2160 73 20 1 1500 52

SiC Gunning Castable, High Abrasion &

Spalling Resistance, etc.

CCS

Low Iron, Low Shrinkage, High

Strength, Abrassion and Spalling

Resistance, used at Petrochemical

Plants.

Low Cement, Low Porosity, High

Strength, Abrassion and Spalling

Resistance.

Product Chemical analysis (%)

2O

Max. service temp. ( C) O

Required material (kg/m ) 3

Type / Application

Heat Setting Plastic Refractory

Mouldables are sSupplied as Slabs. Easy

Installed at Site for Burner Blocks,

Ceillings, also can be used for

Emergency Repairs.

General purpose Castable, using at

Boilers, Incinerator, Furnaces,etc.

Light Weight Insulating Castable for

use in Gas Duct, Heater, Back Up Lining,

etc. Conform to ASTM C-401-84 &

EXXON BP 19.3.3 Installed by

Gunning for ( Code TR )

General Purpose Castable, Using at

Boilers, Incinerator, Furnaces,etc.

Special Installed by Gunning for

( Code TR )

SiC Low Cement Castable, High Abrasion

& Spalling Resistance, etc.

B AT SPEC IA L I ST  IN REFRACTORY  AND  INSULATI ON

MATERIAL FOR REPAIR / PATCHING

Specification Neocoat1200

Neocoat1400

Neocoat1500Brand

( °C )Max. Service Temp.

Bulk Density

Coverage for thickness 1~2

ChemicalComposition

Major Application Surface Coating for Ceramic Fiber, Ceramic Board and Insulating Bricks.

( Kg/m³ )

( Kg/m² )

( SiO )2

( AI O )2 3

1200

1100

3 - 4

1400

1250

4 - 5

1450

1350

4 - 5

> 55_

> 35_ > 55_ > 70_

> 30_> 35_

CERAMIC FIBER BLANKET

CERAMIC FIBER PAPER

SABER BLOCK, C.F MODULE

( °C )

( °C )

( °C )

( °C )

Max. Service Temp.

Max. Service Temp.

Max. Service Temp.

Max. Service Temp.

Bulk Density

Bulk Density

Bulk Density

Bulk Density

Available Size

Available Size

Available Size

Available Size

( Kg/M³ )

( Kg/M³ )

( Kg/M³ )

( Kg/M³ )

1260 / 1400 / 1600

1260 / 1400 / 1600

1260 / 1400 / 1600

1260 / 1400 / 1600

64 / 96 / 128 / 160

280 / 300 / 320

200 + 15_

12.5 / 610 / 14400

10 / 25 / 50

1 / 2 / 3 / 4 / 5Thk. ( mm )

Thk. ( mm )

Thk. ( mm )

Width ( mm )

Width x Length

Width x Length

Length ( M )

25 x 610 x 7200

500 x 1000

1000 / 1220

50 x 610 x 3600

600 x 900

30 / 20 / 15 / 10

Thk x Width x Length

( mm )

( °C )Max. Service Temp.

Bulk Density

Available Size

Ceramic Fiber Rope, Tape, Yarn, etc.

( Kg/M³ )

1260 / 1400 / 1600

100 ~ 300Thk. ( mm )

Width ( mm )

Length ( mm )

305 ~ 610

305 / 610

( °C )Max. Service Temp. 1260 / 1400 / 1600

96 ~ 160

128 ~ 210

15 Kg/bag or 20 kg/bag

CERAWOOL, CERAMIC FIBER PRODUCTS

NEOCOAT CEMENT COATING

OTHERS

CERAMIC FIBER BULK

CERAMIC FIBER PAPER

B AT SPEC IA L IS T  IN REFRACTORY  AND  INSULAT ION

Insulating Products

N O N A S B E S T O S C L O T H

SILICA, CALCIUM SILICATE PRODUCTS

ASBEST & NON-ASBESTOS

EXPANDED VERMICULITESWELLING PERLITE

Other Products

B AT SPEC IA L I ST  IN REFRACTORY  AND  INSULATI ON

GLASSWOOL

ROCKWOOL

( °C )Max. Service Temp.

Bulk Density

Available Size

( Kg/M³ )

Thk. ( mm )

Width ( mm)

Length ( mm )

150

16, 24, 32, 48

25, 50

1,2

10, 15, 20, 24, 30

ROCKWOOL SLAB / BOARD

ROCKWOOL PIPE SECTION

ROCKWOOL BLANKET

ROCKWOOL WIRE BLANKET

( °C )

( °C )

( °C )

Max. Service Temp.

Max. Service Temp.

Max. Service Temp.

Bulk Density

Bulk Density

Bulk Density

Available Size

Available Size

Available Size

( Kg/M³ )

Thk. ( mm )

Thk. ( mm )

Width ( mm)

Width ( mm)

Length ( mm )

Length ( mm )

( Kg/M³ )

( Kg/M³ )

650

650

650

40, 60, 80, 100, 120

90, 100

25, 40, 80, 100, 120_

25, 40, 50, 75, 100

20 ~ 100

25, 40, 50, 75, 100Thk. ( mm )

Width ( mm )

Length ( mm )

600

½” ~ 10”

600, 900

1200

1000, 1200

4000, 5000, 6000, 8000

4000, 5000, 6000, 8000

( °C )Max. Service Temp.

Bulk Density

Available Size

( Kg/M³ )

650

25, 40, 50, 75, 100Thk. ( mm )

Width ( mm )

Length ( mm )

600, 900

40, 60, 80, 100, 120

O T H E R P R O D U C T S

ADHESIVES, MASTICS, SEALANTSPOLYURETHANE CELLULAR GLASS

GLASSWOOL

B AT SPEC IA L IS T  IN REFRACTORY  AND  INSULAT ION

B AT SPEC IA L I ST  IN REFRACTORY  AND  INSULATI ON

HANGER & ANCHOR BRICK

Brand L (mm) Volume (cc) Weight (Kg) Standard Size

HAB-230 230 2,618 4,8

HAB-280 280 2,805 6,2

HAB-350 350 3,433 7,6

HAB-400 400 3,897 8,6

HAB-450 450 4,465 9,8

HAB-500 500 5,072 11,2

BA-250 250 2,618 5,8

BA-300 300 3,104 6,8

BA-350 350 3,591 7,9

BA-400 400 4,078 9,0

BA-450 450 4,566 10,0

BA-500 500 5,054 11,1

WA-220 220 3,449 7,6

WA-290 290 4,623 10,2

WA-340 340 5,556 12,2

WA-450 450 7,555 16,6

WA-550 550 9,285 20,4

WB-220 220 3,834 8,6

WB-290 290 5,009 11,3

WB-340 340 5,942 13,4

WB-420 420 7,310 16,4

WB-450 450 7,941 17,9

WB-550 550 9,671 21,8

WB-580 580 10,111 22,7

B AT SPEC IA L IS T  IN REFRACTORY  AND  INSULAT ION

QUALITY OF MATERIAL

Stud Weld “V” Anchore V + I Anchore

Insultwist Stud Anchore

VARIOUSE TYPE OF "V" ANCHORS

Ceramic Cuplock Anchor

AISI 304

AISI 310 S

AISI 304

AISI 310 S

CERAMIC

AISI 304

AISI 310 S

VARIOUSE TYPE OF "Y" ANCHORS

VARIOUSE TYPE OF FIBER WALL ANCHORS

Hand Weld “V” Anchore

Hand Weld “Y” Anchore

METALIC ANCHOR

A B D

230 114 65

A B C D JIS

K0

K1

K2

K3 230

230

230

230

114

114

114

114

65

65

65

65 61

59

50

32

Y - 0

Y - 1

Y - 2

Y - 3

A B C D JIS

J0

J1

J2

J3 230

230

230

230

114

114

114

114

65

65

65

65 60

55

45

35

T - 0

T - 1

T - 2

T - 3

A B C D JIS

S0

S1

S2

S3 230

230

230

230

114

114

114

114

65

65

65

65 B - 0

B - 1

B - 2

B - 3

85

65

105

108

UKURAN BATA API STANDART - STANDART SIZE FIRE BRICK

C

A

D

B

A

D B

C

A

B

D

A

B

D

C

WEDGE

KEY

STRAIGHT

ARCH

B AT SPEC IA L I ST  IN REFRACTORY  AND  INSULATI ON

© Copyright PT. Benteng Api Technic 2011. Editing of this book and/or data inside it in anyway is prohibited, and will be prosecuted.

B A T MANUFACTURING, TRADING & CONTRACTORSPEC IALI S T  I N ENGI NE ER ING , FURNACES , RE FRA CTORI ES A ND  INSUL ATI ONS