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PULSE OXIMETER DISPLAY SYSTEM Project Proposal Feasibility Report Nick McKee, Benjamin Wohl, Taylor DeHaan, Scott Block ENGR 339 Senior Design Project, Calvin College

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  • PULSE OXIMETER

    DISPLAY SYSTEM Project Proposal Feasibility Report

    Nick McKee, Benjamin Wohl, Taylor DeHaan, Scott Block ENGR 339 Senior Design Project, Ca lvin College

  • 1

    2014, Nick McKee, Benjamin Wohl, Taylor DeHaan, Scott Block and Calvin College

  • 2

    1 Executive Summary

    The PODS wrist pulse oximeter will reduce the risk of pilots succumbing to hypoxia while flying at high

    altitude. The problem with current pulse oximeters is that they are bulky and are worn on the finger,

    disincentivizing pilots to wear them during an entire flight. PODS pulse oximeter and warning system

    seeks to passively monitor a pilots oxygen level through reflectance oximetry and then warn a pilot when

    they are in danger of not having enough oxygen in their body. This team of four Electrical and Computer

    Engineers has created a basic pulse oximeter prototype and business plan to deliver this highly marketable

    and valuable product. Given the current market value for pulse oximeters stands at 1.6 billion yearly and

    the size of the pilot market is over 600,000 people, it will take about 3,265 units at $500 each to be a

    profitable company in its first year. This equates to roughly 0.1% of the pulse oximeter market and 0.5%

    of pilots. This data plus the success in prototyping has lead PODS to determine that this product is

    marketable and feasible.

  • 3

    Table of Contents

    1 Executive Summary.....................................................................................................................2

    2 Introduction ................................................................................................................................7

    2.1 Project Description ..............................................................................................................7

    2.2 Need for Solution.................................................................................................................7

    3 Project management ....................................................................................................................7

    3.1 Team organization ...............................................................................................................7

    3.1.1 Team members .............................................................................................................7

    3.1.2 Advisors ......................................................................................................................8

    3.2 Meeting Times.....................................................................................................................8

    3.3 Schedule .............................................................................................................................9

    3.4 Budget ................................................................................................................................9

    3.5 Method of Approach ............................................................................................................9

    3.5.1 Stage One ....................................................................................................................9

    3.5.2 Stage Two .................................................................................................................. 10

    3.5.3 Stage Three ................................................................................................................ 10

    4 Design ...................................................................................................................................... 10

    4.1 System Architecture ........................................................................................................... 10

    4.1.1 Probe ......................................................................................................................... 10

    4.1.2 Amplifier and Filter .................................................................................................... 11

    4.1.3 Analog to Digital Converter ........................................................................................ 11

    4.1.4 Microprocessor........................................................................................................... 11

    4.1.5 Display Driver............................................................................................................ 12

    4.1.6 Display ...................................................................................................................... 12

    4.1.7 Speaker ...................................................................................................................... 12

    4.2 Design Norms.................................................................................................................... 12

    4.3 Design Criteria .................................................................................................................. 13

    4.3.1 Ergonomics ................................................................................................................ 13

    4.3.2 Display System .......................................................................................................... 14

    4.3.3 App Development....................................................................................................... 14

    4.4 Design Alternatives............................................................................................................ 14

    4.4.1 Oximetry.................................................................................................................... 14

    4.4.2 Display Connection .................................................................................................... 15

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    4.4.3 Physical Device (Probe) .............................................................................................. 16

    4.5 Design Decisions ............................................................................................................... 17

    4.5.1 Microprocessor........................................................................................................... 17

    4.5.2 Analog to Digital Converter ........................................................................................ 18

    5 Operations ................................................................................................................................ 20

    5.1 Legal form of Ownership ................................................................................................... 20

    5.2 Company structure ............................................................................................................. 20

    5.3 Decision making authority .................................................................................................. 20

    5.4 Significant compensation and benefits packages .................................................................. 20

    6 Industry Profile and Overview.................................................................................................... 21

    6.1 Industry background and overview...................................................................................... 21

    6.2 Major Customer Groups ..................................................................................................... 21

    6.2.1 Aviation ..................................................................................................................... 21

    6.2.2 Military...................................................................................................................... 21

    6.2.3 Medical...................................................................................................................... 21

    6.2.4 Emergency Response Units ......................................................................................... 21

    7 Business Plan ............................................................................................................................ 22

    7.1 SWOT Analysis................................................................................................................. 22

    7.1.1 Strengths .................................................................................................................... 22

    7.1.2 Weaknesses................................................................................................................ 22

    7.1.3 Opportunities ............................................................................................................. 22

    7.1.4 Threats....................................................................................................................... 22

    7.2 Marketing Strategy ............................................................................................................ 22

    7.2.1 Demographics ............................................................................................................ 22

    7.2.2 Customers' motivation to buy ...................................................................................... 23

    7.2.3 Market size and trends ................................................................................................ 23

    7.2.4 Advertising and promotion .......................................................................................... 23

    7.2.5 Plans for generating publicity ......................................... Error! Bookmark not defined.

    7.3 Competitive Analysis ......................................................................................................... 24

    7.3.1 Existing Competitors .................................................................................................. 24

    7.3.2 Potential Competitors.................................................................................................. 25

    7.3.3 Market Survey............................................................................................................ 25

    7.4 Cost Estimate .................................................................................................................... 25

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    7.4.1 Development Costs ..................................................................................................... 25

    7.4.2 Fixed Costs ................................................................................................................ 26

    7.4.3 Variable Costs ............................................................................................................ 26

    7.5 Feasibility ......................................................................................................................... 26

    7.5.1 Income Statement ....................................................................................................... 27

    7.5.2 Balance Sheet............................................................................................................. 27

    7.5.3 Cash Flow Statement .................................................................................................. 27

    7.5.4 Break-even Analysis ................................................................................................... 27

    7.5.5 Ratio Analysis ............................................................................................................ 27

    8 Testing ..................................................................................................................................... 27

    9 Conclusion................................................................................................................................ 30

    10 Acknowledgements ............................................................................................................... 31

    11 References ............................................................................................................................ 32

    12 Appendix 1: Maxim MAX1416 Data Sheet ............................................................................. 33

  • 6

    Table of Figures

    Figure 1. Level 1 Block Diagram ....................................................................................................... 10

    Figure 2. Company Structure ............................................................................................................. 20

    Figure 3. Test Circuit ........................................................................................................................ 28

    Figure 4. SPI SCLK Signal Measured During a Transaction ................................................................ 29

    Table of Tables Table 1. Work Breakdown Schedule ....................................................................................................9

    Table 2. Bluetooth/WiFi/ZigBee Comparison Summary ...................................................................... 15

    Table 3. Microprocessor Decision Matrix ........................................................................................... 18

    Table 4. Analog to Digital Converter Decision Matrix......................................................................... 19

    Table 5. Finger Device Decision Matrix ............................................................................................. 19

    Table 6. Development Cost ............................................................................................................... 25

    Table 7. Fixed Cost........................................................................................................................... 26

    Table 8. Variable Cost ...................................................................................................................... 26

    Table 9. Income Sheet....................................................................................................................... 34

    Table 10. Statement of Cash Flow ..................................................................................................... 34

    Table 11. Break Even Analysis .......................................................................................................... 36

    Table 12. Ratio Analysis ................................................................................................................... 37

  • 7

    2 Introduction

    2.1 Project Description

    The Pulse Oximeter Display System (PODS) teams project seeks to solve the problem of pilots in

    unpressurized airplanes crashing due to hypoxia. This project will provide a remedy to the problem by

    creating a pulse oximeter to monitor a pilots oxygen levels throughout flights and issue warnings if they

    are in danger of becoming hypoxic. A few constraints include: designing the oximeter to be comfortably

    worn for hours at a time and not interfere with the pilots range of motion or use of hands, the system

    displaying the oxygen levels, pulse, etc. must be able to be easily seen by the pilot and provide visual and

    auditory warnings when oxygen levels get too low.

    2.2 Need for Solution

    Each day pilots put their lives at risk launching their airplane into the sky. These risks include

    technological failures and weather hazards, among many others. There is one risk, however, that pilots

    easily overlook: hypoxia. Hypoxia is a condition where the body lacks adequate oxygen to function

    properly leading to impaired judgment and loss of consciousness. The FAA states that pilots flying above

    10,000 feet must be on some form of oxygen, but this regulation fails to account for two crucial factors:

    the exact altitude when hypoxia begins to onset in a pilot; and if a pilot is getting sufficient oxygen

    through their oxygen supply. Low oxygen levels at high altitude affect each person differently based on a

    variety of factors, including fitness level or tobacco use, putting some at risk of becoming hypoxic before

    10,000 feet. It stands to reason that all pilots should have access to a device that measures the level of

    oxygen in their blood. Furthermore, this device must be comfortable to wear and not inhibit a pilots

    dexterity in any way. Finally, this device should clearly display and issue a warning when a pilot is in a

    potentially dangerous situation.

    3 Project management

    3.1 Team organization

    The team consists of four senior engineers in the electrical and computer concentration. The project is

    divided into separate tasks and each member of the group is in charge of a different part of the project.

    3.1.1 Team members

    Nick McKee: Nick is an electrical/computer engineering concentration from Arlington Heights, Illinois.

    He has also been a four-year member of the Calvin College Cross Country team and also of the Calvin

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    College Track and Field Team. He has experience working as a controls engineer intern. He has been

    assigned the task of researching business components of the project.

    Taylor DeHaan: Taylor is a senior electrical/computer engineering student from Excelsior, Minnesota.

    Taylor has interned for Seagate Technology in Bloomington, Minnesota over the summer of 2013 and

    again in Longmont, Colorado over the summer of 2014. He is currently continuing his work from the past

    summer in a part-time intern position and has accepted a permanent role in the Advanced Storage

    Development team at Seagate starting the summer of 2015. Taylors role in team consists of lead

    research, system design, and team webmaster.

    Benjamin Wohl: Benjamin is an electrical/computer engineering concentration student from Canton,

    Michigan. He is a four-year starter and captain of the Calvin College baseball team. He has been assigned

    the task of researching the display unit as well as developing team posters and presentations throughout

    the course of the project.

    Scott Block: Scott is an electrical/computer engineering concentration student from Grand Rapids,

    Michigan. The past 8 years of his life have been spent serving in the military with two overseas tours to

    Iraq and Afghanistan. As a software engineering inter, Scott worked at Visteon Corporation during the

    summer of 2014. He was tasked with researching the microcontroller and editing the teams work.

    3.1.2 Advisors

    The teams main advisor is Professor Mark Michmerhuizen. He received his BSE from Calvin College

    and went on to obtain his MSEE from the University of Michigan and his MBA from Grand Valley State

    University. He worked in industry for 22 years before joining the staff at Calvin College. Professor

    Michmerhuizen mainly aided the team by giving feedback on design ideas and by giving professional

    advice.

    The team was also in contact with Taylors father, Doug DeHaan, a private pilot and avid aviation

    enthusiast. He originally proposed the project idea to the team after seeing a tangible need for the device

    in private aviation. Throughout the year, he has provided specifications and possible features for the

    device and has provided input from other pilots on the project.

    3.2 Meeting Times

    The team normally meets at 1:00 pm each Monday. At this time, tasks are divided up and all relevant

    information is communicated to each member. The team also meets from 2:30 pm till 3:20 pm every

    Monday, Wednesday and Friday for the regularly scheduled senior design class time. All other meeting

    times are scheduled as necessary.

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    3.3 Schedule

    See Table 1 below for the teams schedule.

    Table 1. Work Breakdown Schedule

    Task Name Duration Start Finish Predecessors

    Fall 2014 44 days Wed 10/8/14 Mon 12/8/14

    Oral Presentation 2 days Fri 10/10/14 Mon 10/13/14

    Project Brief for

    Industrial consultant

    6 days Wed 10/8/14 Wed 10/15/14

    Project website 7.5 days Mon 10/13/14 Wed 10/22/14

    Project poster 8 days Wed 10/22/14 Fri 10/31/14

    PPFS 44 days Wed 10/8/14 Mon 12/8/14

    Introduction 1 day Wed 10/8/14 Wed 10/8/14

    Background & Research 1 day Thu 10/9/14 Thu 10/9/14 7

    Scope 2 days Fri 10/10/14 Mon 10/13/14 10

    Design Criteria 3 days Tue 10/14/14 Thu 10/16/14 13

    Design Alternatives 2 days Fri 10/17/14 Mon 10/20/14 18

    Feasibility 1 day Tue 10/21/14 Tue 10/21/14 21

    Cost/budget 1 day Wed 10/22/14 Wed 10/22/14 22

    Schedule 1 day Thu 10/23/14 Thu 10/23/14 23

    Business plan 1 day Fri 10/24/14 Fri 10/24/14 24

    Conclusion/review 1 day Mon 10/27/14 Mon 10/27/14 25

    Appendix 1 day Tue 10/28/14 Tue 10/28/14 26

    Rough draft 24 days Wed 10/8/14 Mon 11/10/14

    Review/polish PPFS 5 days Tue 11/11/14 Mon 11/17/14 28

    3.4 Budget

    The team was allotted an initial budget of $500 dollars for prototyping and other peripherals to the

    project. Thus far, the team has procured a Raspberry Pi and its necessary accessories (i.e. memory card,

    break out wires, and power supply), a high resolution analog to digital converter, various LEDs, and

    photodiodes. The accrued amount spent on these components is $72 leaving $428 left in the budget for

    future prototyping.

    3.5 Method of Approach

    3.5.1 Stage One

    The team will research the pulse oximetry industry and current products available to consumers. This

    research includes looking into design alternatives. This is also when the selection of which components to

    use for the different aspects of the project takes place.

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    3.5.2 Stage Two

    The team will focus on getting all the individual components of the project working. This involves

    building a bench top prototype to make sure that all of the components will work together. This stage is a

    transitional stage between one and three.

    3.5.3 Stage Three

    The team will integrate the different aspects of the bench top prototype into one working model. This

    model and the final design report will serve as the final deliverable for this project.

    4 Design

    4.1 System Architecture

    In the following sections, the system architecture is broken down into individually described components.

    Below is a Level 1 block diagram of the system.

    Figure 1. Level 1 Block Diagram

    4.1.1 Probe

    The probe component seem above consists of light-sources and photo sensor. The light sources will be the

    emitters of red and infrared light needed for pulse oximetry, the non-invasive measurement of blood

  • 11

    oxygen saturation. The light emitters will require a source of power and could be controlled by the

    microprocessor used in the system in order to manage the amount of power expended. The photo sensor

    in the probe will measure the light transmitted through or reflected off of the users skin. The light seen

    by the sensor is used to calculate oximetry data. The sensor is connected to the amplifier used in the

    system. On the mechanical side, the probe, in addition to housing the light-emitters and the photo sensor,

    will be able to be comfortably worn by the user while maintaining the proper contact required to measure

    oximetry data.

    4.1.2 Amplifier and Filter

    The signal from the probes photo sensor is amplified so that the appropriate signal processing can be

    accomplished. The amplifier will be multi-staged, with a minimum of a voltage amplification stage and

    an output stage. Additionally, an active or passive low pass filter network will be designed in order to

    eliminate unwanted noise. The interface between the amplifier and the probe will consist of a ground and

    signal wire. The amplifier and filter will also require a power source and will provide the amplified signal

    to the analog to digital converter.

    4.1.3 Analog to Digital Converter

    The analog to digital converter takes the continuous amplified and filtered analog signal and converts it to

    a discrete-time digital signal for processing. The converters specifications - such as resolution, sampling

    frequency, bandwidth, and accuracy - must be appropriate for the range of signals produced by the

    amplified and filtered photo sensor. Like the probe and amplifier, the analog to digital converter requires

    a power source and interfaces with the amplifier and filter system component through ground and signal

    wires. The converter outputs a series of logic level wires proportional to the resolution of the converter.

    4.1.4 Microprocessor

    The systems most vital component, the microprocessor, will perform all the processing of the oximetry

    data in order to produce graphical representations for blood oxygen saturation and heart rate.

    Additionally, the microprocessor runs the algorithms designed to monitor the users blood oxygen

    saturation and issue warnings when blood oxygen saturation level drops below the specified threshold.

    The microprocessor is also the most flexible component of the system as there are numerous different

    features that can be found in microcontroller packages. The important aspects to consider when selecting

    a microcontroller are: price, power consumption, number and type of inputs and outputs (I/O), and

    application suitability. Other factors which are not required but add desirability are: built in analog to

    digital converter, integrated antenna, Linux based operating system, and pre-programmed communication

    protocols.

  • 12

    4.1.5 Display Driver

    The display drivers purpose in this system is to take the output from the microprocessor intended for the

    display and generate the appropriate signals to make the display show the intended graphics. At a high

    level, the display driver interfaces between the display and the microprocessor. The display driver may

    likely be built into the display used for this system.

    4.1.6 Display

    The display provides a visual for the data, graphics, and warnings as well as any other necessary

    information to the user. The display must be of an appropriate size/resolution in order to accurately

    display the information from the microprocessor such as graphing of heart rate or blood oxygen

    saturation. On the physical side, the display will be able to withstand a fair amount of abuse and must

    have a mounting system similar to that of modern GPS allowing the pilot place it to suit his needs. The

    display also requires a power supply in the form of a rechargeable battery or a wired plug in power

    supply. The display interfaces with the processor through either a wired connection or wirelessly through

    a receiver.

    4.1.7 Speaker

    The speaker provides auditory warnings to the pilot when triggered by the microprocessor. The speaker

    must be loud enough to combat the noises found the cabin of a small aircraft and be clearly

    distinguishable from other possible warnings from the airplane itself (i.e. stall warnings, autopilot

    disengage, et al). The speaker interfaces with the microprocessor and will be housed in either the display

    or microprocessor module.

    4.2 Design Norms

    Trust

    Design should be trustworthy, dependable, reliable, and avoid conflicts of interest

    Due to safety being the primary goal of this project, the design norm of Trust is paramount. This project is

    frivolous without a pilot putting their trust into using the device to correctly measure, monitor, and

    communicate blood oxygen levels to prevent hypoxia. Furthermore, this trust encompasses all levels of

    design, production, and application; with potential life and limb at risk, all aspect of the device must be

    dependable, safe, and reliable in many circumstances and environments since a malfunction could result

    in danger for the user. Finally, the reliability of the device is extremely important since the task of flying

    an airplane is a demanding and often stressful process. Therefore, the pilot should not have to worry the

    device is functioning properly and trust in it if it could fail at a crucial time.

  • 13

    Transparency

    Full disclosure both in the design process and to the public, regarding options, effects, defects, and

    tradeoffs.

    Similar to the design norm of Trust, the norm of Transparency is crucial to this project. In order to

    establish trust with the users, all relevant details of the project must be disclosed. If any defects are

    discovered, these absolutely must be disclosed since a failure to do so could result in fatal crashes. Also,

    all effects of the device the users ability to operate an aircraft be must be disclosed immediately in order

    to stay true to the projects core goal of preventing crashes. Finally, transparency includes providing the

    performance tests and corresponding results to identify the limitations and feasibility of application for

    this device under different circumstances. Disclosing as much relevant information as possible contributes

    the users sense of security thus building a relationship of trust.

    Integrity

    Design should have completeness, harmony of form and function, promote human values and

    relationships, and be pleasing and intuitive to use

    The final design norm identified for this project is Integrity. This design norm offers the user closure and

    value when using the device. Closure in the sense that it was created with them in mind to relieve the

    mental burden of having to worry whether the device is functioning properly and value through keeping

    them safe by using an intuitive and well thought-out interface. The design norm of Integrity heavily

    affects the design of the user interface on the display system as the norm dictates that the interface must

    be both pleasing to use and highly functional. The design norm of Integrity also complements the design

    criteria of ergonomics and dictates that the ergonomics of the device should also be balanced with its

    functionality. With these considerations in mind, the device will be the very example of integrity.

    4.3 Design Criteria

    4.3.1 Ergonomics

    The design of the pulse oximeter must be comfortable and easy to wear. If it is a hassle to put on or wear,

    pilots will not be as likely to buy or use it. The design is going to focus on making the pulse oximeter into

    a small band that is worn around the w. This will allow for pilots to have a full range of motion in their

    hands and fingers, a large improvement over the current pulse oximeters on the market. This new pulse

    oximeter will be comfortable for pilots to wear from takeoff to landing.

  • 14

    4.3.2 Display System

    The display system for this product focuses on simplicity and ease of use. The most critical times for

    display are when a pilot is starting to suffer from symptoms of hypoxia. If a pilot becomes confused, this

    system must display the data in an easy to understand way so its interpretation is comprehensible. The

    display is being designed to be a small touch screen device that could be mounted in a convenient place in

    the cockpit. The warning system will be based on the level of oxygen in the blood. This data will be

    received from the finger worn pulse oximeter and transmitted to the warning system. This system will

    then give out status messages to the pilot. The warning system will measure the change in blood oxygen

    levels in an effort to predict hypoxia and give warnings before the pilot reaches a critical state.

    4.3.3 App Development

    The app would either take the place of the display system or work alongside it. We are hoping that it will

    be able to display the same data that would be shown on the display screen. Having the display system on

    an app will lower the cost of development and the cost of the finished product.

    4.4 Design Alternatives

    4.4.1 Oximetry

    A pulse oximeter is an electronic device which measures blood oxygen saturation non-invasively. This

    method is effective at determining oxygen saturation as it utilizes the light absorptive characteristics of

    hemoglobin and the pulsating nature of blood flow in the arteries to aid in determining the oxygenation

    status in the body1. In addition to the LEDs and photodiodes, a pulse oximeter also employs a number of

    other components, most notably: a microprocessor, analog to digital converters, digital to analog

    converters, a display system, and amplifiers. When designing an oximeter, they are two different methods

    of measuring blood saturation which must be examined.

    4.4.1.1 Transmittance Oximetry

    A transmittance pulse oximeter measures blood oxygen saturation by producing two beams of light at

    different wavelengths (red and infrared) via light-emitting diodes (LEDs) and by measuring the light

    transmitted through the users fingertip via photodiodes1. Transmittance pulse oximeters make up the

    vast majority of consumer pulse oximeters.

    1 (Oximetry n.d.)

  • 15

    4.4.1.2 Reflectance Oximetry

    A reflectance pulse oximeter also produces two beams of light but instead of measuring the light

    transmitted through the users skin, it measures the light reflected by the users skin. From a design

    perspective, the primary difference between the two is that a reflectance pulse oximeter does not require a

    thin section of the users body in order to obtain measurements. A recent study on the differences of

    transmittance and reflectance pulse oximetry published in the Anesthesia & Analgesia Journal showed

    that both methods were equivalent in accuracy and performance2.

    4.4.2 Display Connection

    4.4.2.1 Wired

    One option for connecting the oximeter sensors and circuitry with the digital display system is using a

    hardwired connection. The benefits of using a hardwired system include: low-cost, no speed restriction,

    no additional power consumption. Drawbacks of using a wired connection include: vulnerable to fraying

    and depredation, potentially could snag on the many controls in a cockpit, could inhibit pilots range of

    motion, and physically limits the placement of the display system.

    4.4.2.2 Wireless

    Alternatively to a wired connection, a wireless system could be used in order to connect the oximeter

    sensors, circuits, and microprocessor to the display system. Within wireless systems, there are a number

    of technologies which must be considered individually, however, there are some benefits that they all

    share. A few such benefits include: no limits on the pilots range of motion, eliminating the possible

    snagging and general physical limitations of wires, overall flexibility. Conversely, a few drawbacks

    include: additional power consumption, additional cost, additional complexity and circuit board space. A

    table summarizing the details of each of the three wireless technologies described in the proceeding

    sections can be seen below.

    Table 2. Bluetooth/WiFi/ZigBee Comparison Summary

    Bluetooth WiFi (IEE 802.11n) ZigBee

    Operating Frequency (GHZ) 2.4 2.4 and 5 2.4

    Range (m) 10 1-100 1-100

    System Resources (KB) 250 1,000 4-32

    Data Rate (Mb/s) 5.76 600 2

    Power Consumption Medium High Very Low

    2 (Wax 2009)

  • 16

    4.4.2.3 Bluetooth

    Bluetooth is a type of wireless technology which utilizes radio frequencies over a spectrum 2.4 to 2.485

    GHz in order to achieve wireless communication3. Bluetooth also uses a technology called adaptive

    frequency hopping in order to minimize interference with other radio waves present across its frequency

    spectrum. The maximum range of a Bluetooth device is roughly 10 meters3. When compared to ZigBee

    and WiFi, Bluetooth achieves moderate battery consumption4. Finally, Bluetooth uses about 250 KB of

    system resources and has a maximum data rate of 5.76 Mb/s.

    4.4.2.4 WiFi (IEE 802.11)

    WiFi, also known by the Institute of Electrical and Electronics Engineers (IEEE) standard 802.11 (in the

    context of this paper, 802.11n will be used), is a wireless technology which operates in the 2.4 and 5 GHz

    bands5. WiFi, whose primary goal is high data rates, has a maximum data of 600 Mb/s and uses over 1

    MB of system resources. WiFi also has a range anywhere from 1 to 100 meters. Although WiFi has very

    high speeds, when compared to ZigBee and Bluetooth, it has very high power consumption4.

    4.4.2.5 ZigBee

    ZigBee, the final type of wireless technology considered for the proposed design, operates in the 2.4 GHz

    frequency band. ZigBee uses between 4 KB to 32 KB of system resources and achieves data rates up to 2

    Mb/s4 over a range of 1 to 100 meters. ZigBee, whose primary design features are low-cost and low-

    power, has very low power consumption when compared to WiFi and Bluetooth. Another unique feature

    of ZigBee, in addition to very low power consumption, is ZigBees ability to support extreme ly large

    mesh networks (over 64 devices)4.

    4.4.3 Physical Device (Probe)

    4.4.3.1 Headset

    The majority of pilots wear some form of headset to eliminate outside noise and communicate with the

    tower and other passengers. Reflectance oximetry would lend itself to this design. It is also possible that

    with some clever design work, transmittance oximetry could work by putting the sensor in the headset.

    The argument for putting the sensor in the headset is that the headset already has a wired connection to

    the plane, allowing the design to take advantage of that wire, minimizing the hindrance and danger to the

    pilot. The current costs of headsets may prove to be the biggest detriment as researching and prototyping

    would be difficult for this project and its budget.

    3 (A Look at the Basics of Bluetooth Technology n.d.) 4 (ZigBee Technology n.d.) 5 (IEEE 802.11 Standards Tutorial n.d.)

  • 17

    4.4.3.2 Bracelet

    A bracelet would take advantage of the reflectance oximetry and could be made large enough to have a

    power supply to support wireless capability. It also would not limit the dexterity of a pilot's fingers. The

    biggest challenge related to this design is that the bracelet needs to remain comfortable for the whole

    flight all while it must maintain good contact with the skin for accurate oxygen readings.

    4.4.3.3 Finger Attached

    A sensor in a ring or clip on device for the finger is currently available on the open market. This allows

    for easier research and prototyping, but may limit the wired/wireless options. The simplicity and small

    design of the device lends to comfort and allowing good mobility for the pilot, but also presents heavy

    constraints on the size of the device.

    4.5 Design Decisions

    4.5.1 Microprocessor

    When evaluating different microcontroller packages with microprocessors, the team identified 4 key

    fields: cost, processing power, hardware flexibility, software flexibility, and size. Cost was considered as

    the final design should be at a similar price point to other oximeters currently on the market. Processing

    power (clock speed, RAM, graphics processors, etc.), was considered since the microcontroller will need

    to run various algorithms for oximetry computation and monitoring in addition to providing a graphical

    display. Hardware flexibility was considered since, depending on the final design, the microprocessor

    may need to interface with devices like the analog to digital converter through different interfaces and be

    able to utilize Bluetooth, WiFi, or ZigBee. Software flexibility was considered since the software for

    oximetry measurement and monitoring, graphical interface, and interfacing with hardware may require

    various high-level languages and libraries. Finally, size was considered to align with the design criteria of

    ergonomics although the microcontroller will most likely be mounted on the external display and thus

    will not need to meet the constraints of being wearable. These considerations outlined were placed into a

    decision matrix with equal weighing and maximum possible scores of five which can be seen in Table 3

    below.

  • 18

    Table 3. Microprocessor Decision Matrix

    Raspberry Pi B+ Arduino Yun Jennic JN5148

    Cost 3 1 5

    Computing Power 5 4 1

    Software Flexibility 5 3 1

    Hardware Features 5 5 2

    Size 2 3 5

    Total 20 16 14

    As seen in Table 3, the Raspberry Pi B+ was determined to be the best microprocessor package for the

    project. One key feature of the Raspberry Pi which distinguished itself from the other considerations was

    an onboard graphics processor as this will enable the final design to be able to provide a low latency

    graphical display of oximetry readings as well as real time graphs of things like heart rate. Another key

    feature of the Raspberry Pi was its status as a single board computer and its subsequent ability to compile

    and run high level languages like Python, C/C++, and Java as this will allow the software to be developed

    in almost any language desired.

    4.5.2 Analog to Digital Converter

    When choosing which analog to digital converter (ADC) to use, the team considered the 16-bit, 500

    samples/second Maxim MAX1416, the 10-bit, 200k samples/second Microchip Technology MCP3008

    and the 12-bit 100k samples/second Microchip Technology MCP3202. One thing to note about the

    possible choices identified is that only dual in-line package (DIP) chips were considered they offer the

    most flexibility for prototyping on breadboards. The four features considered when evaluating which

    analog to digital converter to use included: sampling frequency, resolution, number of channels, power

    consumption, and additional features. These features were then scored out of five and placed in a

    decision matrix seen in Table 4 below.

  • 19

    Table 4. Analog to Digital Converter Decision Matrix

    MAX1416 MCP3008 MCP3202

    Sampling Frequency 1 5 4

    Resolution 5 2 3

    Number of Channels 3 5 3

    Additional Features 5 0 0

    Power Consumption 5 2 2

    Total 18 14 12

    The result of the decision matrix seen in Table 4 is that the Maxim 1416 ADC is the best choice for the

    project. A few of the important categories which it proved to be the best option was in resolution, power

    consumption, and additional features. Although 16-bits may be a higher resolution than is needed for the

    final design, the team determined that for the prototype, it was best to go with a high resolution as it

    provided the most room for data analysis. The MAX1416 proved to be the best choice for power

    consumption as, according to its datasheet which can be seen in the appendix, its max power consumption

    is 1mW whereas the two Microchip Technology ADCs have a max power consumption of 3mW. Finally,

    the MAX1416s additional features of a programmable gain amplifier (PGA) and digital filtering was key

    in distinguishing itself from the other ADCs as these two features eliminate the need for an additional

    preamplifier and filter network between the probe and the ADC.

    4.5.3

    Table 5 below shows the decision matrix for the different physical devices the scores are based off a

    maximum score of 5. The decision is based off cost to implement, mobility for the pilot, design aspects

    and, size. From this decision matrix it was decided that a Bracelet design is the best option for this

    project.

    Table 5. Finger Device Decision Matrix

    Headset Bracelet Finger Attached

    Cost 1 3 2

    Mobility 4 4 3

    Design 3 3 1

    Size 3 3 4

    Total 11 13 10

  • 20

    5 Operations

    5.1 Legal form of Ownership

    This company will plan to be a limited liability company (LLC). The one main advantage to this form is

    the protection from personal liability for business decisions and actions. If the company incurs any debt

    along the way, the companys members are safe in terms of their personal assets. This doesnt mean that

    the members are shielded from other acts of injustice in the workplace. The two other positives of an LLC

    is the sharing of profits as the members see fit as well as much less record-keeping compared to other

    forms of organization.

    5.2 Company structure

    Figure 2. Company Structure

    5.3 Decision making authority

    Each officer will have authority over each of their assigned teams in their department. All final

    department decisions will be made by the chief officers. The final decisions of the company will

    ultimately rest in the hands of the President, having the final decision making authority.

    5.4 Significant compensation and benefits packages

    As the PODS company is on the smaller side, the amount of compensation and benefits will be smaller

    compared to the larger corporations. A 401K plan will be given to each employee, as well as some

    employee stock ownership plans. Employees will also benefit from a total of two weeks paid vacation and

    a few allotted sick days.

  • 21

    6 Industry Profile and Overview

    6.1 Industry background and overview

    The first device to measure blood oxygen saturation was developed by Karl Matthes in 1935. This device

    is was much more crude and invasive than the simple finger devices on the market today. With a focus on

    ergonomics and comfort, the pulse oximeters currently are easy to use and very accurate. The PODS

    Company will focus on smaller design and better ergonomics while keeping the accuracy as important as

    before. A more intuitive display system is also a major focus.

    6.2 Major Customer Groups

    6.2.1 Aviation

    The initial purpose of PODS was to sell the design or products to airlines that were in need of a better

    oximeter display system. The simplicity and ease of using the product would make the older pulse

    oximeters obsolete. The design is geared more towards, but not limited to, the private pilots sector of

    aviation.

    6.2.2 Military

    Similar to the private pilots, the air force may be able to use the product in the same manner. There would

    need to be some high end adjustments as well as higher quality control for these applications, but they are

    a possible consumer of the product.

    6.2.3 Medical

    The design of the PODS pulse oximeter could prove to be more beneficial to the everyday hospital

    patient. The smaller device would cause less discomfort than the bulky finger ones used today, as well as

    giving more important information to the nurses and doctors. Once again, the need for a high-end product

    would put some pressure on the quality control of the devices sold to the medical field.

    6.2.4 Emergency Response Units

    The smaller design as well as the wireless display will prove to be much simpler for medical teams in

    ambulances to use. Quicker and easier is the whole goal of these units, so the PODS product will be a

    clear advantage.

  • 22

    7 Business Plan

    7.1 SWOT Analysis

    7.1.1 Strengths

    A strength of the company is the uniqueness of the product. There are no pulse oximeters which are only

    worn on the wrist so an opportunity exists to meet that need. Another strength of this company is the

    ability to expand the into more than just the target market. The project was designed for the use by a

    subsection of pilots but could move into other areas like medical devices.

    7.1.2 Weaknesses

    One of the weaknesses of this product is that people may not see the need for it. To combat this, a large

    amount of resources will go into developing a marketing plan and advertising campaign explaining the

    value in measuring blood oxygen saturation and added level of safety wearing it brings. Another

    weakness is that it is a start-up company. PODS cannot take advantage of things larger companies have

    access to like economies of scale, readily available capital, brand recognition, assets or investment.

    7.1.3 Opportunities

    There is a large opportunity for this company to grow quickly due to the uniqueness of this product. As of

    yet, there is no product out on the market that meets pilots needs in the same way that this does. If this

    product demonstrates reliability and improves pilot safety then there will be more opportunities to meet

    customers needs.

    7.1.4 Threats

    A large threat is another company getting to market sooner with a similar product. To address this, the

    product must get to market as quickly as possible in order to gain the largest chunk of the market. There is

    also a risk of larger companies coming into the market with similar products but undercutting PODS

    established price point.

    7.2 Marketing Strategy

    7.2.1 Demographics

    The demographic currently being researched is private pilots who fly non-pressurized airplanes. Another

    demographic that we are targeting are charter aviation companies that charter non-pressurized aircraft.

    Pilots flying pressurized airplanes are not at high risk to hypoxia but hope to market to them on the basis

    of pressurization failures and that it will generally improve their safety.

  • 23

    7.2.2 Customers' motivation to buy

    Customer motivation to buy this product stems from it being comfortable to wear and improving a pilots

    safety. These features along with an easy to read display will help a wrist worn pulse oximeter stand out

    from others.

    7.2.3 Market size and trends

    The market for pilots is not incredibly large. It is estimated that there are 617,128 certified pilots in the

    United States6. ...the market for pulse oximeters in the U.S., Asia Pacific and Europe is expected to grow

    to over $1.3 billion by 2020. This market includes a range of monitors and sensors including bedside,

    handheld and fingertip monitors; disposable and reusable sensors. Market growth can be attributed to cost

    savings of reprocessed disposable sensors and the lower price point of consumer pulse oximeters that are

    selling well through retail.7

    7.2.4 Advertising and promotion

    7.2.4.1 Message

    In order to best market this pulse oximeter system, the focus will be on two main factors: the safety that

    comes from wearing the oximeter and the practicality of the design. The emphasis will be on the fact that

    wearing a pulse oximeter for the duration of the flight increases pilot safety by reducing their risk to

    hypoxia. A secondary emphasis will be placed on how easy the system is to use. The final emphasis will

    be on how the pilot will barely notice wearing the device while flying.

    7.2.4.2 Media

    The target market for this project is a very specific group of people so we plan to market to them mainly

    through the use of magazine and internet ads. We will focuses are efforts on AOPA Pilot Magazine,

    Flying Magazine, and Plane & Pilot Magazine. As for internet ads, using websites like Google, Amazon

    and many aviation retailors should yield the best results.

    7.2.4.2.1 Desired imagine in market

    This product needs to be affordable to compete with low cost of a finger worn oximeter. With that said,

    the number one concern is to make sure that the pulse oximeter is constructed with high quality parts. The

    PODS brand should be something that can be trusted in the private aviation industry. It is also understood

    6 (Pilot certification in the United States 2014) 7 (Pulse Oximeter Market Expected to Grow to over $1.3 Billion by 2020 in the U.S., Asia Pacific, and Europe

    Combined 2014)

  • 24

    that aviation in general is a very expensive hobby so pilots might be more willing to spend more money

    on a device that will offer them an added level of safety.

    7.2.4.2.2 Comparison against competitors prices

    Most blood oxygen monitoring systems that include an external display are in the range of $1,000 to

    $3,000. Most of these machines have more capabilities beyond blood oxygen monitoring. With our price

    point of $500 we will be much cheaper than similar medical systems.

    7.2.4.2.3 Discount Policy

    We will offer a discount policy for any company that buys ten or more devices. We will reduce the price

    by a set amount in hopes off incentivizing larger piloting companies to buy our product. As competitors

    enter the market we realize that we may have to decrease or price in order to stay competitive. We believe

    that we will be able to do this and still make a profit.

    7.2.4.2.4 Gross Profit Margin

    With the price point set at $500 we anticipate a gross profit margin of 11%, 19% and, 23% for the first

    three years of the business.

    7.2.4.3 Distribution Strategy

    PODS will mainly sell its product through online distributors. We hope to employee at least one sales

    person in the next few years whose job it will be to sell packages of our products to larger firms. The

    warehouse will be located in the Midwest with easy access to most areas of the United States.

    7.3 Competitive Analysis

    7.3.1 Existing Competitors

    There are two main competitors in this market. The first is Covidien and the second is Masimo. Both of

    these companies produce various pulse oximeter devices that are used in health care settings.

    7.3.1.1 Covidien

    Recently acquired by Medtronic, they are a global healthcare products company and manufacturer.

    Covidien was identified by iData Research as battling for the top spot in the global market for pulse

    oximeters. Their focus is primarily on oximeters for medical uses such as homecare.

    7.3.1.2 Masimo

    Masimo is a manufacturer of patient monitoring products and is primarily known for their pulse

    oximeters. In 2012, they were the number 1 seller of oximeters to hospitals and was identified as battling

    for the top spot in the global market for pulse oximeters. While their primary focus is on oximeters for

  • 25

    hospitals, they recently released an oximeter that plugs into smart phones, targeting the aviation and sport

    users.

    7.3.2 Potential Competitors

    Concord Health Supply

    SantamedicalTM

    Nonin Medical

    7.3.2.1 Impact on the Business

    Many of these companies have products similar to ours that are used as pulse oximeters for sports and

    personal use. These companies have more experience marketing to pilots and also have brand names that

    are known and respected in the industry. They each hold a large part of the market and would be hard to

    compete with if they came out with a product similar to what PODS has come up with.

    7.3.3 Market Survey

    A market survey for this product showed many interested buyers. Most pilots use a pulse oximeter

    sparingly and if we can design it to not be in the way most will use our product.

    7.4 Cost Estimate

    7.4.1 Development Costs

    Development costs for the project are shown in the table below. These costs are based on the assumption

    that engineering jobs cost the company $80 per hour. These costs do not include salaries of employees or

    other cost other than costs that are specific to the development of our product.

    Table 6. Development Cost

    Hours Total

    Cost ($)

    Specification 120 9600

    Planning 1000 80000

    Testing 1000 80000

    Electrical Design

    Hardware

    200 16000

    Electrical Design Software 1500 120000

    Marketing 100 8000

    Industrial Design 500 40000

    Prototypes 2000

    Total 4420 365600

  • 26

    7.4.2 Fixed Costs

    Fixed costs for the first year of operation are shown in the table below. The costs are estimates based on

    research done by PODS. The research was based off of cost that other small business experience.

    Table 7. Fixed Cost

    Fixed Costs ($)

    Utilities (500 per month) 6000

    Salaries 240000

    Advertising 10000

    Insurance ($30 per month) 360

    Manufacturing

    Management

    35100

    Employee Benefits 124650

    Development 10000

    Total 426110

    7.4.3 Variable Costs

    Variable costs for the first year of the business are shown in the Table below. These costs are based off

    producing 4000 units in the first year.

    Table 8. Variable Cost

    Variable Cost ($)

    Direct Material 500000

    Direct Labor 200000

    Variable Manufacturing 100000

    Employees 140400

    Sales Commission 360,000

    Shipping 20000

    Total 1320400

    7.5 Feasibility

    From the calculation of the different costs associated with the project it was found that the design is

    feasible. From the costs that have been estimated in the previous sections we believe that PODS can be a

    profitable company. Over time we hope to reduce the cost of our product after the initial startup loan is

    paid back. A Pro-Forma Income Statement and Cash Flow Statement were used to analyze the financial

    feasibility of PODS LLC. They are descried in the following sections of the report with the tables

    provided in the appendix.

  • 27

    7.5.1 Income Statement

    At a price point of $500 per unit the company has a net income after tax of $289,530 in the first year. In

    the second and third year the company has net income after tax of $611,793 and $862,018 respectively.

    7.5.2 Balance Sheet

    A balance sheet is not included due to the fact that all inventory is used each year and all good produced

    are sold. The assets of the company can be reduced to available cash. The company debt is simply the

    bank debt at 10% interest rate while the equity is the original $50,000 invested in the company by the

    owners.

    7.5.3 Cash Flow Statement

    From the cash flow statement PODS has decided to only reinvest what is needed for working capital and

    to use the remaining profits to pay off company debt. This will help the company to reach its goal of

    paying off its bank debt in six years.

    7.5.4 Break-even Analysis

    At the ideal price point for our product 3,265 units need to be sold in the first year to break even. This

    equates to 1,632,104 dollars of sales. After the first year, the number of units that need to be sold to break

    even decreases due to the high startup design cost of the company. The break even sales volumes for year

    two and three are $1,168,284 and $1,070,851, respectively.

    7.5.5 Ratio Analysis

    The ratio analysis is detailed in the appendix section of this report. From this it can be seen that the profit

    margin for the first three years of the companys life are 11%, 19% and, 23% respectively. This shows

    that we be able to pay off bank debt and cover expensive that the company may encounter.

    8 Testing

    After choosing the ADC and microprocessor to use for the project, the team procured the two components

    and began working on building a system on a breadboard. This system consisted of the ADC, a

    phototransistor, and the Raspberry Pi. The goal of this system is to convert the data from the

    phototransistor via ADC and sample, analyze, and graph the digital data with the Raspberry Pi. Testing

    this involved designing a basic phototransistor circuit, building the circuitry for the ADC, and setting up

    and working out the bugs on the serial peripheral interface (SPI) between the Raspberry Pi and the ADC.

    Additionally, testing involved developing basic software to read in the data from the Raspberry Pis SPI

    port for graphing. A picture depicting the circuit built can be seen in Figure 3 below.

  • 28

    Figure 3. Test Circuit

    The team successful in getting the SPI working on the Raspberry Pi and sending data over SPI and read it

    back in a closed circuit. The team successfully build a phototransistor circuit and observed the change in

    current output from the transistor as it received different levels of light. Finally, the team successfully

    implement a Python script which read in SPI data and generated an animated graph. At this point,

    however, the team was not able to get the ADC to work.

    Debugging for the ADC was performed by measuring the voltages on the different pins such as GND,

    VDD, VREF-, VREF+, etc. and ensuring these were appropriate per the datasheet. The team then began

    debugging the SPI connection between the ADC and the Raspberry Pi by probing the master in slave out

    (MISO), master out slave in (MOSI), serial clock (SCLK), and slave select (SS) pins with an

    oscilloscope. For these experiments, the oscilloscope was adjusted so that it trigged on a falling edge

    voltage of 1.1v (selected as it is between 3.3v and 0v) in order to capture the signals on the 4 different SPI

    pins. A picture of the signals found on the SCLK during one SPI transaction can be seen in Figure 4. In

    particular, measuring the signal on the SCLK during a SPI transaction proved helpful as the team

    determined that, based on the timing diagram found on the ADCs datasheet, the SPI mode was not set

    correctly. The team rectified this situation be changing the SPI mode on the Raspberry Pi to match the

    mode required by the ADC. Despite this discovery, the team was still not able to get the ADC to work

    and is currently continuing to debug the system.

  • 29

    Figure 4. SPI SCLK Signal Measured During a Transaction

  • 30

    9 Conclusion

    PODS sees the wrist worn pulse oximeter as the future of pulse oximeters. Taking advantage of

    reflectance oximetry and market shift away from a pulse oximeter on the finger gives PODS a unique

    place in the market which it hopes to translate into a successful business. The project is feasible as

    demonstrated by the successful preliminary testing of the components and supporting research. There are

    still problems to overcome, specifically getting the ADC to work correctly, however this should not stand

    in the way of the completion and presentation of a working unit. The PODS product will keep pilots safer

    and help to mitigate risk of hypoxia associated with flying at high altitudes in an unpressurized cabin.

  • 31

    10 Acknowledgements

    Professor Mark Michmerhuizen

    Professor Michmerhuizen is the main advisor for team 12.

    Class Advisors

    Professor David Wunder, Professor Ned Nielson and Professor Jeremy VanAntwerp all assisted the

    team through their lectures.

    Industrial Consultant

    Eric Walstra provided sound guidance and strategies for approaching the different aspects of this project.

  • 32

    11 References

    n.d. "A Look at the Basics of Bluetooth Technology." Basics | Bluetooth Technology Website. Accessed

    November 7, 2014.

    n.d. "IEEE 802.11 Standards Tutorial." IEEE 802.11 Standards.

    n.d. Mouser. www.mouser.com.

    Newegg. n.d. Raspberry Pi B+ Broadcom.

    http://www.newegg.com/Product/Product.aspx?Item=N82E16813142003&nm_mc=KNC-

    GoogleAdwords-PC&cm_mmc=KNC-GoogleAdwords-PC-_-pla-_-Embedded+Solutions-_-

    N82E16813142003&gclid=CNbm08us7sECFc1_MgodhnEAWg.

    n.d. "Oximetry." Health Library, John Hopkins Medicine.

    n.d. "Oximetry." Health Library. John Hopkins Medicine.

    2014. Pilot certification in the United States. May 11. Accessed October 9, 2014.

    http://en.wikipedia.org/wiki/Pilot_certification_in_the_United_States.

    2014. Pulse Oximeter Market Expected to Grow to over $1.3 Billion by 2020 in the U.S., Asia Pacific,

    and Europe Combined. September 15. Accessed October 2014. http://globenewswire.com/news-

    release/2014/09/15/666015/10098590/en/Pulse-Oximeter-Market-Expected-to-Grow-to-over-1-3-

    Billion-by-2020-in-the-U-S-Asia-Pacific-and-Europe-Combined.html.

    Wax, David B., Philip Rubin, and Steven Neustein. 2009. "A Comparison of Transmittance and

    Reflectance Pulse Oximetry During Vascular Surgery." Anesthesia & Analgesia 109.6 1847-849.

    n.d. "ZigBee Technology." ZigBee Alliance.

  • 33

    12 Appendix 1: Maxim MAX1416 Data Sheet

  • 34

    Table 9. Income Sheet

    PODS

    Pro-Forma Statement of Income

    Year 1

    Year 2

    Year 3

    Sales revenue 2,500,000

    3,000,000

    3,600,000

    Variable Cost of Goods Sold 1,000,000

    1,200,000

    1,400,000

    Fixed Cost of Goods Sold 169,750

    169,750

    169,750

    Depreciation 71,450

    129,595

    102,553

    Gross Margin 1,258,800

    1,500,655

    1,927,697

    Variable Operating Costs 110,000

    130,000

    155,000

    Fixed Operating Costs 616,250

    256,000

    256,000

    Operating Income 532,550

    1,114,655

    1,516,697

    Interest Expense 92,250

    166,050

    129,150

    Income Before Tax 440,300

    948,605

    1,387,547

    Income tax (40%) 176,120

    379,442

    555,019

    Net Income After Tax 264,180

    569,163

    832,528

    Table 10. Statement of Cash Flow

    PODS

    Pro-Forma Statement of Cash Flows

    Year 1

    Year 2

    Year 3

    Beginning Cash Balance -

    1,730,630

    2,010,388

    Net Income After Tax 264,180

    569,163

    832,528

    Depreciation expense 71,450

    129,595

    102,553

    Invested Capital (Equity) 50,000

    -

    -

    Increase (decrease) in borrowed funds 1,845,000

    (369,000)

    (369,000)

    Equipment Purchases (500,000)

    (50,000)

    (20,000)

    Ending Cash Balance 1,730,630

    2,010,388

    2,556,469

  • 36

    Table 11. Break Even Analysis

    PODS

    Break - Even Analysis

    Year 1

    Year 2

    Year 3

    Sales revenue

    2,500,000

    3,000,000

    3,600,000

    Less: Variable Costs:

    Variable Cost of Goods Sold

    1,000,000

    1,200,000

    1,400,000

    Variable Operating Costs

    110,000

    130,000

    155,000

    Total Variable Costs

    1,110,000

    1,330,000

    1,555,000

    Contribution Margin

    1,390,000

    1,670,000

    2,045,000

    Less: Fixed Costs

    Fixed Cost of Goods Sold

    169,750

    169,750

    169,750

    Fixed Operating Costs

    616,250

    256,000

    256,000

    Depreciation

    71,450

    129,595

    102,553

    Interest Expense

    92,250

    166,050

    129,150

    Total Fixed Costs

    949,700

    721,395

    657,453

    Income Before Tax

    440,300

    948,605

    1,387,547

  • 37

    Table 12. Ratio Analysis

    Year 1

    Year 2

    Year 3

    Total Fixed Costs 949,700

    721,395

    657,453

    Contribution Margin % 56%

    56%

    57%

    Break Even Sales Volume 1,708,094

    1,295,919

    1,157,374

    Break Even Sales Unit Volume 3,416.19

    2,591.84

    2,314.75

    Equipment

    Depreciation

    Purchases

    Year 1

    Year 2

    Year 3

    Equipment Purchases Year 1 500,000

    71,450

    122,450

    87,450

    Equipment Purchases Year 2 50,000

    7,145

    12,245

    Equipment Purchases Year 3 20,000

    2,858

    71,450

    129,595

    102,553

    MACRS Rates (7-year recovery period) 0.1429

    0.2449

    0.1749

    Interest Expense:

    Annual interest rate on debt 10%

    Year 1

    Year 2

    Year 3

    Average debt balance 922,500

    1,660,500

    1,291,500

    Interest expense 92,250

    166,050

    129,150

    Ratio Analysis

    Year 1

    Year 2

    Year 3

    Gross Margin of Revenue 0.76

    0.59

    0.55

    Profit Margin 0.11

    0.19

    0.23

    Net Asset Turnover 2.89

    1.60

    1.58

    Debt to Equity Ratio

    37

    0.63

    1.19

    1 Executive Summary2 Introduction2.1 Project Description2.2 Need for Solution3 Project management3.1 Team organization3.1.1 Team members3.1.2 Advisors3.2 Meeting Times3.3 Schedule3.4 Budget3.5 Method of Approach3.5.1 Stage One3.5.2 Stage Two3.5.3 Stage Three4 Design4.1 System Architecture4.1.1 Probe4.1.2 Amplifier and Filter4.1.3 Analog to Digital Converter4.1.4 Microprocessor4.1.5 Display Driver4.1.6 Display4.1.7 Speaker4.2 Design Norms4.3 Design Criteria4.3.1 Ergonomics4.3.2 Display System4.3.3 App Development4.4 Design Alternatives4.4.1 Oximetry4.4.1.1 Transmittance Oximetry4.4.1.2 Reflectance Oximetry4.4.2 Display Connection4.4.2.1 Wired4.4.2.2 Wireless4.4.2.3 Bluetooth4.4.2.4 WiFi (IEE 802.11)4.4.2.5 ZigBee4.4.3 Physical Device (Probe)4.4.3.1 Headset4.4.3.2 Bracelet4.4.3.3 Finger Attached4.5 Design Decisions4.5.1 Microprocessor4.5.2 Analog to Digital Converter4.5.35 Operations5.1 Legal form of Ownership5.2 Company structure5.3 Decision making authority5.4 Significant compensation and benefits packages6 Industry Profile and Overview6.1 Industry background and overview6.2 Major Customer Groups6.2.1 Aviation6.2.2 Military6.2.3 Medical6.2.4 Emergency Response Units7 Business Plan7.1 SWOT Analysis7.1.1 Strengths7.1.2 Weaknesses7.1.3 Opportunities7.1.4 Threats7.2 Marketing Strategy7.2.1 Demographics7.2.2 Customers' motivation to buy7.2.3 Market size and trends7.2.4 Advertising and promotion7.2.4.1 Message7.2.4.2 Media7.2.4.2.1 Desired imagine in market7.2.4.2.2 Comparison against competitors prices7.2.4.2.3 Discount Policy7.2.4.2.4 Gross Profit Margin7.2.4.3 Distribution Strategy7.3 Competitive Analysis7.3.1 Existing Competitors7.3.1.1 Covidien7.3.1.2 Masimo7.3.2 Potential Competitors7.3.2.1 Impact on the Business7.3.3 Market Survey7.4 Cost Estimate7.4.1 Development Costs7.4.2 Fixed Costs7.4.3 Variable Costs7.5 Feasibility7.5.1 Income Statement7.5.2 Balance Sheet7.5.3 Cash Flow Statement7.5.4 Break-even Analysis7.5.5 Ratio Analysis8 Testing9 Conclusion10 Acknowledgements11 References12 Appendix 1: Maxim MAX1416 Data Sheet