bedah jurnal total productive maintanance (tpm)

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  • 7/24/2019 Bedah Jurnal Total Productive Maintanance (TPM)

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    BEDAH JURNAL TOTALPRODUCTIVE

    MAINTANANCE (TPM)

    Deris Eko(!"#$%$

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    ANALISIS TOTAL PRODUCTIVEMAINTENANCE

    PADA LINI PRODUKSI MESIN PERKAKAGUNA

    MEMPERBAIKI KINERJA PERUSAHAAN(BALAI YASA)

    Achmad Said, J! S"#$%&

    J"'"#a T$!i! Id"#%'i a!"*%a# T$!*+i Id"#%'i

    I#%i%"% Sai# T$!*+i AKPRIND Y+&a!a'%a

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    Gam-a'a Um"m P$'"#ahaa

    Ba*ai Ya#a m$'".a!a -$+!$* !h"#"# .$m$*i*!m%i/ di$#$*, !$m"dia -$'!$m-a+a m.$+ha#i* !m.$1!m.$ .$'a2a%a da'i *!Km.$1!m.$ %$'#$-"% diha#i*!a da'i

    m$#i .$'!a!a# &a+ %$'di'i da'i m$#i #!'a/, m$#ida m$#i /'ai#, %$%a.i da*am .$$*i%ia ii ha&a m$#i -"-"% #a0a di!a'$a!a da*am .'#$# .'d"m$#i %$'#$-"% .a*i+ -a&a! -$'.$'a

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    P$'ma#a*aha &a+ Ada

    M$#i .$'!a!a# m$0adi #a*ah #a%" !m.$ .da*am m$*a!"!a .$!$'0aa, %$%a.i m$#i1m$#i .$

    &a+ ada 567 4867 #"dah m$*$-ihi "m"' %$!i! #$hi++a m$&$-a-!a 2a!%" .$'a2a%a &a+ di.$

    m$0adi *ama P$*a!#aaa .$'a2a%a m$#i -$*"m di*a!#aa!a d

    -ai!, #$hi++a #$'i+ %$'0adi !$'"#a!a m$#i-$'a!i-a% m$"'"&a ha#i* .'d"!#i da'i m$#i %$'#

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    S*"#i

    P$$'a.a !#$. m$%d$ TPM (T%a* P'dMai%$ac$)da*am *i+!"+a .$'"#ahaa, #$diha'a.!a a!a m$m"c"*!a !$#$'a#ia !$ha'mi#a a%a'a .iha! .$'a%' #$-a+ai .$*a!#

    .'d"!#i d$+a .iha! %$!i#i m$#i da .iha!

    .$'$caa .'d"!#i #$'%a .iha! mai%$ac$3

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    Cara pe'erapa' TPM

    OEE

    or*Sta'*art

    OEE

    Autonomous

    Maintenance

    Piar

    Piar

    Piar

    Masalah TPM

    ,

    ,

    ,

    ,

    ,

    Si- Bi. Lose

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    Data Pro*uksi

    BulanHasilProduksi(Unit)

    WaktuKerja(Jam)

    LoadingTime(Jam)

    o!nTime(Jam)

    JamKerja"#ekti#

    e#ectProduct(Unit)

    T$TJam%Uni

    Ja'uari % "/,! "%%,! % "%$,! $ #,"0

    1e2ruari !3 "!" "#3 $ "#3 $ #,"0

    Maret / "0,0! "!#,#! $ "!#,#! $ #,"0

    Apri !/ "!" "#0 $ "#0 $ #,"0

    Mei ! "00,#! "!#,#! "%$ "#,#! $ #,"0

    Ju'i & "/ "%&,! $ "%&,! $ #,"0

    Jui !3 "!3,0! "&,0! "&$,0! $ #,"0

    A.ustus % "00,#! "!#,#! "# "%$,#! $ #,"0

    Septe42er %% "!3,#! "&!,0! %$ 3!,0! $ #,"0

    Okto2er "/,! "%%,! $ "%%,! $ #,"0

    No5e42er & "/,! "%%,! "&/,! $ #,"0

    Dese42er # "!3,#! "&!,0! $ "&!,0! $ #,"0

    Jumlah &' *+ &*+ ,-+ .*- - ,/'

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    Per6itu'.a' OEE (Overall EquipmEfectiveness)

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    Niai OEE

    Bulan A0(1) P2(1) 2(1) 3

    Ja'uari 30,#& 3/,/% "$$

    1e2ruari "$$ 33,#% "$$Maret "$$ 3,3" "$$

    Apri "$$ 33,"$ "$$

    Mei /,$% //,!0 "$$

    Ju'i "$$ 3!,# "$$

    Jui 3!," 30,3" "$$

    A.ustus 3#,"" 33,$# "$$

    Septe42er 0$,!& 33,0" "$$

    Okto2er "$$ 33,"" "$$

    No5e42er 3!,/% 3/,0$ "$$

    Dese42er "$$ 33,"$ "$$

    Jumlah ++/,+ *'/&,* --

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    Per2a'*i'.a' Niai OEE *e'.a'Sta'*art 7or* Cass OEE

    3"" 4actor World $lass

    A5aila6ilit7 3$,$8

    Per#ormance 3!,$8

    8ualit7 33,38

    35erall 3"" /!,$8

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    Per2aika' Pa*a Si- Bi. Loss

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    Piar 9a'. *ipii6 u'tuk 4ai'ta'a

    Auto'o4ous 4ai'te'a'+e, Auto'o4ous 4

    4e4iiki 0 a'.ka6 u'tuk 4e'i'.katka' pro*ukti5

    se2a.ai 2erikut:

    ", Me'.e42aika' peraata' seperti asa

    #, Me'.6apuska' pe'9e2a2;pe'9e2a2 kekotora'

    &, I4pro5e e

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    >esi4pua'

    Dari 6asi a'aisis *a' pe42a6asa' 4esi' 2u2ut pa*a ta#$$0 4e'.aa4i pe'uru'a' 'iai OEE perusa6aa' 9pe'uru'a''9a *i 2a7a6 sta'*ar OEE 7or* +ass, Pe'ur

    *ise2a2ka' 'iai A5aia2iit99a'. re'*a6,

    >eterkaita' a'tara Auto'o4ous Mai'te'a'+e*e'.a' O5eE@e+ti5e'essa*aa6 pa*a pera7ata' *i'i 9a'. *iakuter6a*ap 4esi'? a.ar 4esi' terse2ut 2isa 2eru'.si

    De'.a' kata ai' auto'o4ous 4ai'te'a'+e4erupaka' 9a'. *i6aruska' oe6 operator *e'.a' +ara 4eakuka4esi' se2eu4 4esi' terse2ut *ioperasika'? se6

    4e'.ura'.i si- 2i. osses*ari 4esi',